Combined reinforced pressing wheel assembly

The design of a combined reinforced pinch wheel assembly solves the problems of niobium coating scraping off and superconducting strand breakage during the reduction process of superconducting cables, enables convenient installation and disassembly, and reduces the labor intensity of operators.

CN223347551UActive Publication Date: 2025-09-16BAIYIN NONFERROUS CHANGTONG WIRE & CABLE CO LTD +1
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Patent Information

Application Number
CN202422032129.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-09-16
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing superconducting cable compression wheel is prone to scraping off the niobium coating and breaking the superconducting strands during the diameter reduction process. At the same time, the disassembly process is time-consuming and labor-intensive, increasing the labor intensity of operators.

Method used

A combined reinforced pressing wheel assembly is used, including a steel structure reinforced main body, a deep groove ball bearing, a non-metallic pressing body, a threaded pressing cover and a disassembly plate. It is connected by hexagon socket head screws to achieve convenient installation and disassembly of the threaded pressing cover and prevent damage to the superconducting strands.

Benefits of technology

It prevents the niobium coating on the surface of the superconducting strand from being scraped off and deformed and broken, reduces the labor intensity of operators and simplifies the disassembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a combined reinforced pressing wheel assembly, and belongs to the technical field of cable production equipment. Comprising a steel structure reinforcing body, a deep groove ball bearing is installed in the steel structure reinforcing body, a flange is arranged at the rear end of the steel structure reinforcing body, external threads are arranged at the front end of the steel structure reinforcing body, the steel structure reinforcing body is sleeved with a non-metal pressing body, and threaded glands are arranged on the front side of the non-metal pressing body and the front end of the steel structure reinforcing body in a threaded mode. Two through holes are symmetrically formed in the threaded gland and the flange of the steel structure reinforcing body in the diameter direction. The device is simple in structure, convenient to install, use and popularize and easy to operate. The dismounting plate part can be used for easily dismounting or screwing the threaded gland from the combined reinforced pressing wheel, so that the damage to the non-metal pressing body, the threaded gland and the flange of the steel structure reinforced main body is prevented, and the labor intensity of operators can be effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable production equipment, in particular to a combined reinforced pressing wheel assembly. Background Art

[0002] Because the designed outer diameter of superconducting cables used in nuclear fusion devices is much smaller than the natural outer diameter of the cable strands, and the superconducting filaments are relatively hard and have almost no elongation, measures must be taken to reduce the outer diameter during the cable stranding. To prevent the niobium coating on the surface of the superconducting strands from being scraped off during the reduction process, or the superconducting strands on the surface of the superconducting cable from being easily deformed and broken, our company has now changed the original superconducting cable clamping wheel from a steel wheel design to a combined reinforced non-metallic clamping wheel. At the same time, the designed combined reinforced non-metallic clamping wheel is not only extremely prone to damage to the non-metallic clamping body, wire gland, and steel structure reinforcement flange during disassembly; the disassembly process is also time-consuming and labor-intensive, undoubtedly increasing the labor intensity of the operators. Therefore, we have designed matching disassembly components. Utility Model Content

[0003] The purpose of this utility model is to provide a combined reinforced pressure wheel assembly that can prevent the niobium coating on the surface of the superconducting strand from being scraped off during the diameter reduction process, and prevent the superconducting strands on the surface of the superconducting cable from breaking due to deformation. At the same time, the wire gland can be easily removed from or tightened on the combined reinforced pressure wheel, preventing damage to the non-metallic pressure body, the wire gland, and the flange of the steel structure reinforcement body, effectively reducing the labor intensity of the operator. Thus, the problems raised in the above-mentioned background technology are solved.

[0004] The technical solutions adopted in this utility model are as follows:

[0005] A combined reinforced pressing wheel assembly includes a steel structure reinforcement body 5, a deep groove ball bearing 1 is installed inside the steel structure reinforcement body 5, a flange is provided on the rear end of the steel structure reinforcement body 5, an external thread is provided on the front end, a non-metallic pressing body 4 is sleeved on the steel structure reinforcement body 5, and a threaded pressure cover 2 is threadedly provided on the front end head of the steel structure reinforcement body 5 on the front side of the non-metallic pressing body 4. Two through holes are symmetrically provided on the threaded pressure cover 2 and the flange of the steel structure reinforcement body 5 along the diameter direction.

[0006] It also includes a disassembly plate Ⅰ3 and multiple hexagon socket head screws 7. The disassembly plate Ⅰ3 can be set on the threaded cover 2 through the hexagon socket head screws 7. The disassembly plate Ⅰ3 is provided with two threaded holes corresponding to the through holes on the threaded cover 2. One of the threaded holes is set in the middle of the disassembly plate Ⅰ3, and the other threaded hole is set at one end of the disassembly plate Ⅰ3. The threaded section 72 of the hexagon socket head screw 7 is screwed into the threaded hole of the disassembly plate Ⅰ3, and the cylindrical head 71 of the hexagon socket head screw 7 is correspondingly inserted into the through hole on the threaded cover 2.

[0007] It also includes a disassembly plate II6, which can be set on the flange of the steel structure reinforcement body 5 through a hexagon socket cylindrical head screw 7. The disassembly plate II6 is provided with two threaded holes corresponding to the through holes on the flange of the steel structure reinforcement body 5, one of which is set in the middle of the disassembly plate II6, and the other threaded hole is set at one end of the disassembly plate II6. The threaded section 72 of the hexagon socket cylindrical head screw 7 is screwed into the threaded hole of the disassembly plate II6, and the cylindrical head 71 of the hexagon socket cylindrical head screw 7 is correspondingly inserted into the through hole on the flange of the steel structure reinforcement body 5.

[0008] The disassembly plate I3 and the disassembly plate II6 are made of hot-rolled flat steel plates and are strip plates of the same shape. The length of the disassembly plate I3 is greater than the diameter of the wire gland 2, and the length of the disassembly plate II6 is greater than the diameter of the flange of the steel structure reinforcement body 5.

[0009] The length of the threaded section 72 of the hexagon socket head screw 7 is 2-3 mm larger than the thickness of the disassembly plate Ⅰ3 and the disassembly plate Ⅱ6. The diameter of the cylindrical head 71 of the hexagon socket head screw 7 is smaller than the diameter of the outer thread of its threaded section 72. The length of the cylindrical head 71 of the hexagon socket head screw 7 is not greater than the thickness of the threaded cover 2 and the thickness of the flange of the steel structure reinforcement body 5.

[0010] The diameter and thickness of the flange of the steel structure reinforcement body 5 are respectively the same as the diameter and thickness of the wire gland 2, and the thickness of the disassembly plate I3 is the same as that of the disassembly plate II6.

[0011] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0012] The utility model has a simple structure, is easy to install and use, and is easy to promote and operate. It prevents the niobium coating on the surface of the superconducting strands from being scraped off during the diameter reduction process, and prevents the superconducting strands on the surface of the superconducting cable from breaking due to deformation. A disassembly plate is also provided to easily remove or tighten the wire gland from the combined reinforced compression wheel, preventing damage to the non-metallic compression body, the wire gland, and the flange of the steel structure reinforcement body, effectively reducing the operator's labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the disassembly plate I and the hexagon socket head screw of the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the disassembly plate II and the hexagon socket head screw of the utility model;

[0016] As shown in the figure: deep groove ball bearing 1; threaded cover 2; disassembly plate I 3; non-metallic pressing body 4; steel structure reinforcement body 5; disassembly plate II 6; hexagon socket head screw 7; cylindrical head 71; threaded section 72. DETAILED DESCRIPTION

[0017] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0018] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0020] Example 1

[0021] like Figure 1-3 The present embodiment provides a combined reinforced pressing wheel assembly, including a steel structure reinforcement body 5, a deep groove ball bearing 1 is installed inside the steel structure reinforcement body 5, a flange is provided on the rear end of the steel structure reinforcement body 5, an external thread is provided on the front end, a non-metallic pressing body 4 is sleeved on the steel structure reinforcement body 5, and a threaded pressure cover 2 is threadedly provided on the front end head of the steel structure reinforcement body 5 on the front side of the non-metallic pressing body 4, and two through holes are symmetrically provided on the threaded pressure cover 2 and the flange of the steel structure reinforcement body 5 along the diameter direction.

[0022] The assembly also includes a disassembly plate I3 and a plurality of hexagon socket head screws 7. The disassembly plate I3 can be mounted on the threaded gland 2 via the hexagon socket head screws 7. The disassembly plate I3 is provided with two threaded holes corresponding to the through holes on the threaded gland 2, one of which is located in the middle of the disassembly plate I3 and the other at one end of the disassembly plate I3. The threaded sections 72 of the hexagon socket head screws 7 are screwed into the threaded holes of the disassembly plate I3, and the cylindrical heads 71 ​​of the hexagon socket head screws 7 are correspondingly inserted into the through holes on the threaded gland 2. The cylindrical heads 71 ​​and the through holes on the threaded gland 2 are in a clearance fit. This allows for flexible rotation of the disassembly plate I and the threaded gland and prevents slipping.

[0023] It also includes a disassembly plate II6, which can be set on the flange of the steel structure reinforcement body 5 through a hexagon socket cylindrical head screw 7. The disassembly plate II6 is provided with two threaded holes corresponding to the through holes on the flange of the steel structure reinforcement body 5, one of which is set in the middle of the disassembly plate II6, and the other threaded hole is set at one end of the disassembly plate II6. The threaded section 72 of the hexagon socket cylindrical head screw 7 is screwed into the threaded hole of the disassembly plate II6, and the cylindrical head 71 of the hexagon socket cylindrical head screw 7 is correspondingly inserted into the through hole on the flange of the steel structure reinforcement body 5, and the cylindrical head 71 is gap-matched with the through hole on the flange of the steel structure reinforcement body 5.

[0024] The disassembly plate I3 and the disassembly plate II6 are processed from hot-rolled flat steel plates into strip plates of the same shape, and the processed width must be sufficient to be gripped by hand; the length of the disassembly plate I3 is greater than the diameter of the wire pressure cover 2, so that the disassembly plate I3 extends out of the wire pressure cover 2 for convenient hand-gripping operation; the length of the disassembly plate II6 is greater than the diameter of the flange of the steel structure reinforcement body 5, so that the disassembly plate II6 extends out of the flange of the steel structure reinforcement body 5 for convenient hand-gripping operation.

[0025] The length of the threaded section 72 of the hexagon socket cylindrical head screw 7 is 2-3 mm larger than the thickness of the disassembly plate Ⅰ3 and the disassembly plate Ⅱ6. The diameter of the cylindrical head 71 of the hexagon socket cylindrical head screw 7 is slightly smaller than the diameter of the outer thread of its threaded section 72. The length of the cylindrical head 71 of the hexagon socket cylindrical head screw 7 is not greater than the thickness of the threaded cover 2 and the thickness of the flange of the steel structure reinforcement body 5.

[0026] The diameter and thickness of the flange of the steel structure reinforcement body 5 are respectively the same as the diameter and thickness of the wire gland 2, and the thickness of the disassembly plate I3 is the same as that of the disassembly plate II6.

[0027] When it is necessary to load and unload the threaded pressure cover 2 from the combined reinforced clamping wheel, the cylindrical heads 71 ​​of the two hexagon socket head screws 7 threaded on the disassembly plate I3 need to be stuck in two through holes of exactly the same size that are symmetrically processed in the circumferential direction of the threaded pressure cover 2; the cylindrical heads 71 ​​of the two hexagon socket head screws 7 threaded on the disassembly plate II6 need to be stuck in two through holes of exactly the same size that are symmetrically processed in the circumferential direction of the flange of the steel structure reinforcement body 5; then, use your left and right hands to hold the disassembly plate I3 and the disassembly plate II6 tightly, one end of the threaded pressure cover 2 or the flange of the steel structure reinforcement body 5, and the threaded pressure cover 2 can be removed or tightened from the combined reinforced clamping wheel.

[0028] In this embodiment, the disassembly plate I3 and the disassembly plate II6 are processed into the same shape and thickness. At the same time, the thickness of the flange of the wire cover 2 and the steel structure reinforcement body 5 and the size of the through hole in the circumferential direction are also processed into the same size, so that the disassembly plate I3 and the disassembly plate II6 can be used interchangeably, making loading and unloading more convenient.

[0029] Alternatively, one end of the disassembly plate I3 and the disassembly plate II6 may be clamped on a vise before disassembly or installation, which results in a better disassembly or installation effect.

[0030] Example 2

[0031] This embodiment differs from Example 1 in that the two hexagon socket head cap screws b are machined so that the cylindrical heads at the ends of the hexagon socket head cap screws b are longer than the thickness of the flange of the steel structure reinforcement body 5. During use, the cylindrical heads of the two extended hexagon socket head cap screws b are inserted into the two through-holes on the flange of the steel structure reinforcement body 5, thereby easily removing the non-metallic pressing body 4.

Claims

1. A combined reinforced pressing wheel assembly, comprising a steel structure reinforced main body (5), characterized in that: A deep groove ball bearing (1) is installed inside the steel structure reinforcement body (5), a flange is provided on the rear end of the steel structure reinforcement body (5), an external thread is provided on the front end, a non-metallic pressing body (4) is sleeved on the steel structure reinforcement body (5), a threaded pressure cover (2) is provided on the front end of the steel structure reinforcement body (5) on the front side of the non-metallic pressing body (4), and two through holes are symmetrically provided on the threaded pressure cover (2) and the flange of the steel structure reinforcement body (5) along the diameter direction.

2. The combined reinforced pressing wheel assembly according to claim 1, characterized in that: The utility model also includes a disassembly plate I (3) and a plurality of hexagon socket head screws (7). The disassembly plate I (3) can be set on the threaded cover (2) through the hexagon socket head screws (7). The disassembly plate I (3) is provided with two threaded holes corresponding to the through holes on the threaded cover (2), one of the threaded holes is provided in the middle of the disassembly plate I (3), and the other threaded hole is provided at one end of the disassembly plate I (3). The threaded section (72) of the hexagon socket head screw (7) is screwed into the threaded hole of the disassembly plate I (3), and the cylindrical head (71) of the hexagon socket head screw (7) is correspondingly inserted into the through hole on the threaded cover (2).

3. The combined reinforced pressing wheel assembly according to claim 2, characterized in that: It also includes a disassembly plate II (6), which can be set on the flange of the steel structure reinforcement body (5) through a hexagon socket cylindrical head screw (7). The disassembly plate II (6) is provided with two threaded holes corresponding to the through holes on the flange of the steel structure reinforcement body (5), one of the threaded holes is set in the middle of the disassembly plate II (6), and the other threaded hole is set at one end of the disassembly plate II (6). The threaded section (72) of the hexagon socket cylindrical head screw (7) is screwed into the threaded hole of the disassembly plate II (6), and the cylindrical head (71) of the hexagon socket cylindrical head screw (7) is correspondingly inserted into the through hole on the flange of the steel structure reinforcement body (5).

4. The combined reinforced pressing wheel assembly according to claim 3, characterized in that: The disassembly plate I (3) and the disassembly plate II (6) are made of hot-rolled flat steel plates and are strip-shaped plates of the same shape. The length of the disassembly plate I (3) is greater than the diameter of the wire gland (2), and the length of the disassembly plate II (6) is greater than the diameter of the flange of the steel structure reinforcement body (5).

5. The combined reinforced pressing wheel assembly according to claim 4, characterized in that: The length of the threaded section (72) of the hexagon socket head screw (7) is 2-3 mm greater than the thickness of the disassembly plate I (3) and the disassembly plate II (6); the diameter of the cylindrical head (71) of the hexagon socket head screw (7) is smaller than the diameter of the outer thread of its threaded section (72); and the length of the cylindrical head (71) of the hexagon socket head screw (7) is not greater than the thickness of the threaded cover (2) and the thickness of the flange of the steel structure reinforcement body (5).

6. The combined reinforced pressing wheel assembly according to claim 5, characterized in that: The diameter and thickness of the flange of the steel structure reinforcement body (5) are respectively the same as the diameter and thickness of the wire gland (2), and the thickness of the disassembly plate I (3) is the same as that of the disassembly plate II (6).