High-integration man-machine interaction control unit

By integrating the control panel, power distribution module and plug-in box module and adopting sliding connection and adjustable height guide rail structure, the problems of complex structure and large size of existing control panels are solved, and the effects of high integration and rapid maintenance are achieved.

CN223348916UActive Publication Date: 2025-09-16XIAN ACTIONPOWER ELECTRIC
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422651259.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-16
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing human-machine interactive control panels have complex structures, low integration, and large volumes, making replacement or maintenance inconvenient.

Method used

A highly integrated human-machine interaction control unit is designed, including a control panel, a power distribution module, a plug-in box module, and a circuit board assembly installed in the plug-in box module. Module integration is achieved through power distribution mounting holes and plug-in box mounting holes, and a sliding connection and height-adjustable guide rail structure are adopted to facilitate rapid installation and removal of circuit boards.

Benefits of technology

It achieves high integration and miniaturization of the control unit, improves the efficiency of disassembly and assembly of the circuit board and the convenience of installation, and ensures stable connection and quick maintenance of various components.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223348916U_ABST
    Figure CN223348916U_ABST
Patent Text Reader

Abstract

The utility model provides a high-integration-level man-machine interaction control unit which mainly solves the technical problems that an existing control panel is complex in structure, poor in integration level, large in size and the like. The control unit comprises a control panel, a power distribution module, a plug-in box module and at least one circuit board card assembly installed in the plug-in box module. The power distribution module comprises a power distribution panel and a thermomagnetic circuit breaker; the power distribution panel is installed on the front end face of the control panel, and the thermomagnetic circuit breaker is installed on the rear end face of the control panel. The plug-in box module comprises a box body and a circuit board mother board. The box body is installed on the rear end face of the control panel. The inner side of the circuit board mother board is provided with at least one group of terminal sockets. Each circuit board card assembly comprises a board card panel, a printed circuit board and a terminal plug; the printed circuit board is vertically arranged on the back surface of the board card panel and is in sliding connection with the two sides of the box body of the subrack module; and the terminal plugs are mounted at one end, far away from the board card panel, of the printed circuit board, and are adaptively plugged with the corresponding terminal sockets.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a human-computer interaction control panel, in particular to a highly integrated human-computer interaction control unit. Background Art

[0002] Human-computer interaction refers to the process of transmitting and exchanging information between people and systems. The system can be various hardware devices, or a computerized system or software, and the human-computer interaction control panel is the intermediate medium for realizing human-computer interaction.

[0003] Existing human-computer interaction control panels are typically installed on the hardware device that implements human-computer interaction. The various circuit boards that drive the hardware devices are installed inside the hardware device and connected to the human-computer interaction control panel. Therefore, the hardware device can be driven through the control panel. However, when a circuit board needs to be replaced or a fault requires repair, the entire hardware device must generally be opened, which makes installation and removal inconvenient and significantly reduces the efficiency of replacement or repair.

[0004] In addition, the various control modules in the existing control panel are not integrated into the same panel, and the entire control panel has a relatively complex structure, low integration and a large volume. Utility Model Content

[0005] The purpose of the utility model is to solve the technical problems of the existing control panel, such as complex structure, poor integration and large volume, and to provide a high-integration human-computer interaction control unit.

[0006] In order to achieve the above objectives, the technical solutions provided by this utility model are:

[0007] A highly integrated human-computer interaction control unit, which is special in that:

[0008] It includes a control panel, a power distribution module and a plug-in box module, and at least one circuit board assembly installed in the plug-in box module;

[0009] The control panel is provided with a power distribution installation hole and a plug-in box installation hole, wherein the power distribution module is installed in the power distribution installation hole, and the plug-in box module is installed in the plug-in box installation hole;

[0010] The power distribution module includes a power distribution panel and a thermal magnetic circuit breaker; the power distribution panel is mounted on the front face of the control panel; the thermal magnetic circuit breaker is mounted on the rear face of the control panel for connecting to an external power supply device; the operating end of the thermal magnetic circuit breaker extends through the power distribution mounting hole and out of the front face of the power distribution panel;

[0011] The subrack module includes a box body and a circuit board motherboard; the box body is a frame structure, one end of which is opposite to the subrack mounting hole and is mounted on the rear end surface of the control panel; the circuit board motherboard is mounted on the other end of the box body away from the control panel, and is provided with at least one terminal socket;

[0012] Each of the circuit board assembly includes a board panel, a printed circuit board and a terminal plug; the board panel is installed at one end of the box body close to the control panel, with the front facing outward; the printed circuit board is vertically installed on the back of the board panel and is slidably connected to both sides of the box body of the plug-in box module; the terminal plug is installed at one end of the printed circuit board away from the board panel and is adapted to be plugged into the corresponding terminal socket.

[0013] Furthermore, the box body includes an upper cover plate, a lower cover plate and four columns; the upper cover plate and the lower cover plate have the same structure and size, and both are rectangular plates; the four columns are respectively located at the four corners of the rectangular plate, and the two ends are respectively connected to the upper cover plate and the lower cover plate;

[0014] Two first connecting ears are respectively provided at one end of the upper cover and the lower cover for mounting the upper cover and the lower cover on the rear end surface of the control panel; the transverse ends of the card panel are respectively mounted on two upright posts close to the control panel; the transverse ends of the circuit board motherboard are respectively mounted on two upright posts away from the control panel;

[0015] At least one set of guide rails corresponding to the printed circuit board is provided inside the box, and each set of guide rails includes two guide rails arranged in parallel and of the same height; the two ends of each guide rail are respectively mounted on two columns located on the same side of the box; the inner side of the guide rail is provided with a guide groove matching the thickness of the printed circuit board, which is used to achieve a sliding connection between the printed circuit board and the box.

[0016] Furthermore, the two columns located on the same side of the box are symmetrically arranged, and each column includes a column body and a metal strip arranged in the column body;

[0017] The column body is provided with a vertical mounting slot, and the openings of the vertical mounting slots at the front and rear ends of the box body face toward and away from the control panel, respectively; the metal strip is installed in the vertical mounting slot; the metal strip is provided with a plurality of first mounting holes at equal intervals, wherein the first mounting holes on the metal strips of the two columns close to the control panel are used to install the corresponding card panels, and the first mounting holes on the metal strips of the two column bodies away from the control panel are used to install the circuit board motherboard;

[0018] A second mounting hole is provided at each end of the column body, and a third mounting hole is provided at the corresponding positions of the upper cover plate and the lower cover plate. Screws are used to pass through the third mounting holes and the corresponding second mounting holes in sequence to achieve the connection between the column and the upper cover plate and the lower cover plate.

[0019] Furthermore, a cylindrical platform and a buckle claw are respectively provided on one side of each end of each guide rail away from the guide groove;

[0020] A plurality of circular holes matching the cylindrical platforms are provided at corresponding positions on the column body from top to bottom. At the same time, a ridge is provided on the side of the column body away from the metal bar for clamping the claws. When installing the guide rail, the cylindrical platforms on the guide rail are extended into the corresponding circular holes and pressed so that the claws are clamped with the ridges, thereby installing the guide rail on the column.

[0021] Furthermore, both lateral ends of the circuit board motherboard are respectively provided with equally spaced long strip-shaped mounting holes for mounting and height adjustment of the circuit board motherboard and the corresponding metal strips.

[0022] Furthermore, an oblique chamfer is provided at a notch of the guide groove close to one end of the control panel.

[0023] Furthermore, the control panel includes a main panel and an adapter plate;

[0024] The adapter plate is installed on the rear end of the main panel and has connecting ears on both sides for mounting the control panel on external hardware equipment;

[0025] The power distribution mounting holes and the plug-in box mounting holes are respectively provided at corresponding positions on the main panel and the adapter plate, wherein the plug-in box mounting holes on the main panel are provided with two second connecting ears corresponding to the first connecting ears for realizing the installation of the plug-in box module.

[0026] Furthermore, the power distribution module further includes a decorative plate;

[0027] The distribution panel is provided with a plurality of first through holes adapted to the operating ends of the thermal magnetic circuit breaker. The decorative plate is located on the front of the distribution panel corresponding to the position of the thermal magnetic circuit breaker and is provided with a plurality of second through holes corresponding to the first through holes.

[0028] Furthermore, the power distribution panel is also provided with an emergency stop button and a composite function button.

[0029] Furthermore, a handle is installed on the front of the board panel.

[0030] Compared with the prior art, the present invention has the following beneficial effects:

[0031] 1. The utility model includes a control panel, a power distribution module, a plug-in box module, and at least one circuit board assembly installed in the plug-in box module. By integrating the modules into the same control panel, the overall size of the control unit is reduced and the integration is high.

[0032] 2. The circuit board assembly of the present invention includes a board panel, a printed circuit board and a terminal plug, wherein the printed circuit board is slidably connected to the box body of the plug-in module, thereby realizing rapid installation and removal of the circuit board, thereby improving the efficiency of assembly and disassembly.

[0033] 3. The column of the utility model includes a column body and a metal strip arranged in the column body, wherein the column body can stably connect the upper cover plate and the lower cover plate, and the metal strip is provided with a plurality of first mounting holes at equal intervals. The first mounting holes facilitate the connection of the board panel and the circuit board motherboard to the box body, thereby improving the convenience and stability of installation.

[0034] 4. The utility model is provided with a plurality of circular holes on the column body that are compatible with the cylindrical platform. The installation height of the guide rail in the box can be adjusted according to the specific installation position of the circuit board assembly, thereby being suitable for the installation of different types of circuit board assemblies.

[0035] 5. The utility model provides equally spaced long strip mounting holes at both ends of the motherboard of the circuit board, which are matched with first mounting holes at different heights on the corresponding metal strips, so that the upper and lower positions of the motherboard of the circuit board can be adjusted, thereby ensuring the adaptive connection between the terminal socket and the corresponding terminal plug.

[0036] 6. The guide groove of the utility model is provided with an oblique chamfer at the notch near one end of the control panel, which can facilitate the rapid insertion of the circuit board and card assembly. At the same time, a handle is installed on the front of the card panel to facilitate the rapid pulling out of the circuit board and card assembly, thereby further improving the efficiency of disassembly and assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a structural schematic diagram of an embodiment of the present utility model.

[0038] Figure 2 This is a schematic diagram of the assembly and disassembly structure of each module in the embodiment of the present utility model.

[0039] Figure 3 This is a schematic structural diagram of a control panel in an embodiment of the present invention.

[0040] Figure 4 This is an exploded view of the structure of the control panel in the embodiment of the present invention.

[0041] Figure 5 This is a structural diagram of the power distribution module in an embodiment of the present utility model.

[0042] Figure 6 This is an exploded view of the structure of the power distribution module in the embodiment of the present utility model.

[0043] Figure 7 The structure of the plug-in box module in the embodiment of the present utility model is a schematic diagram.

[0044] Figure 8 This is an exploded view of the structure of the plug-in box module in the embodiment of the present utility model.

[0045] Figure 9 Schematic diagram of the connection structure between the column body and the guide rail in an embodiment of the present utility model.

[0046] Figure 10 Schematic diagram of the structure of the guide rail in the embodiment of the present utility model.

[0047] Figure 11 It is a schematic structural diagram of the metal strip in an embodiment of the present utility model.

[0048] Figure 12 This is a schematic diagram of the structure of the circuit board assembly in the embodiment of the utility model Figure 1 .

[0049] Figure 13 This is a schematic diagram of the structure of the circuit board assembly in the embodiment of the utility model Figure 2 .

[0050] The following are the descriptions of the reference numerals:

[0051] 1-Control panel, 11-Power distribution installation hole, 12-Plugbox installation hole, 13-Main panel, 131-Second connecting ear, 14-Adapter plate, 141-Connecting ear; 2-Power distribution module, 21-Power distribution panel, 211-First through hole, 212-Emergency stop button, 213-Combined function button, 22-Thermomagnetic circuit breaker, 23-Decorative plate, 231-Second through hole; 3-Plugbox module, 31-Box, 32-PCB motherboard, 33-Terminal socket, 34-Upper cover, 3 41-first connecting ear, 342-third mounting hole, 35-lower cover, 36-column, 361-column body, 362-metal bar, 363-vertical mounting groove, 364-first mounting hole, 365-second mounting hole, 366-round hole, 367-ridge, 37-guide rail, 371-guide groove, 372-cylindrical platform, 373-claw, 4-circuit board assembly, 41-board panel, 411-handle, 42-printed circuit board, 43-terminal plug. DETAILED DESCRIPTION

[0052] To make the objectives, advantages, and features of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that in the description of the present invention, the terms "first," "second," "third," etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

[0053] like Figure 1 As shown, this embodiment provides a highly integrated human-computer interaction control unit, including a control panel 1, a power distribution module 2, a plug-in box module 3, and at least one circuit board assembly 4 installed in the plug-in box module 3.

[0054] Combine Figure 2 、 Figure 3 、 Figure 4 As shown, the control panel 1 is provided with a power distribution installation hole 11 and a plug-in box installation hole 12 , wherein the power distribution module 2 is installed in the power distribution installation hole 11 , and the plug-in box module 3 is installed in the plug-in box installation hole 12 .

[0055] Combine Figure 5 、 Figure 6 As shown, the power distribution module 2 includes a power distribution panel 21, a high-current-carrying thermal-magnetic circuit breaker 22, and a decorative plate 23. The power distribution panel 21 is mounted on the front face of the control panel 1; the thermal-magnetic circuit breaker 22 is mounted on the rear face of the control panel 1, with its operating end extending through the power distribution mounting hole 11 and out of the front face of the power distribution panel 21.

[0056] The power distribution panel 21 has a certain thickness and a circumferentially inclined surface, creating a natural transition and an aesthetically pleasing overall structure. The panel 21 is provided with a plurality of first through-holes 211 that mate with the operating terminals of the thermal-magnetic circuit breakers 22. A decorative panel 23, located on the front of the panel 21 corresponding to the positions of the thermal-magnetic circuit breakers 22, is provided with a plurality of second through-holes 231 corresponding to the first through-holes 211.

[0057] The power distribution panel 21 is also provided with an emergency stop button 212 and a composite function button 213 with reset and status display functions.

[0058] Specifically, the power distribution panel 21 is designed with a circular mounting hole for the emergency stop button 212, and a circular groove area is designed around the circumference of the circular mounting hole (i.e., the entire mounting hole has a stepped structure, the same below). This groove area design enhances the interlocking effect between the power distribution panel 21 and other components when installed. The power distribution panel 21 is also designed with a circular mounting hole for the composite function button 213, and a groove area is also designed around the circumference of the circular hole based on the shape of the component. Once the composite function button 213 is installed, it fits into the corresponding circular groove of the power distribution panel 21, thereby improving the stability of the installation of various components.

[0059] The distribution panel 21 is also designed with a mounting groove for the decorative plate 23, which is also the installation area for the thermal-magnetic circuit breaker 22. Before installing the thermal-magnetic circuit breaker 22, first remove the cylindrical connecting rod, clamping ring, and isolating ring from the operating end handle of the thermal-magnetic circuit breaker 22. Then, insert the thermal-magnetic circuit breaker 22 from the back to the front into the first through-hole 211 on the distribution panel 21, and secure the thermal-magnetic circuit breaker 22 from the front to the back using countersunk screws. Then, affix the adhesive-backed decorative plate 23 to the front face of the distribution panel 21, and then install the cylindrical connecting rod, isolating ring, and clamping ring from the previously removed thermal-magnetic circuit breaker 22, thus completing the installation of the distribution panel 21, the thermal-magnetic circuit breaker 22, and the decorative plate 23.

[0060] Combine Figure 1 、 Figure 7 、 Figure 8 As shown, the subrack module 3 is used to install the circuit board assembly 4 and includes a housing 31 and a circuit board motherboard 32. The housing 31 is a frame-like structure, one end of which is opposite the subrack mounting hole 12 and is mounted on the rear face of the control panel 1. The circuit board motherboard 32 is mounted on the other end of the housing 31, away from the control panel, and is provided with at least one terminal socket 33. The circuit board motherboard 32 is provided to realize the circuit switching and processing of the circuit board assembly 4.

[0061] Specifically, the housing 31 of this embodiment includes an upper cover 34, a lower cover 35, and four uprights 36. The upper and lower covers 34, 35 have identical structures and dimensions, and are both rectangular plates. The four uprights 36 are located at the four corners of the rectangular plates, with one end connected to the lower surface of the upper cover 34 and the other end connected to the upper surface of the lower cover 35.

[0062] Two first connecting ears 341 are respectively provided at one end of the upper cover plate 34 and the lower cover plate 35. The first connecting ears 341 are provided with threaded holes for rivet nuts, which are used to install the upper cover plate 34 and the lower cover plate 35 on the rear end surface of the control panel 1; the lateral ends of the board panel 41 are respectively installed on the two columns 36 close to the control panel 1; the lateral ends of the circuit board motherboard 32 are respectively installed on the two columns 36 away from the control panel 1.

[0063] Combine Figure 8 、 Figure 9 As shown, at least one set of guide rail assemblies corresponding to the printed circuit board 42 is provided inside the box 31, and each set of guide rail assemblies includes two plastic guide rails 37 arranged in parallel and with the same height; the two ends of each guide rail 37 are respectively mounted on two columns 36 located on the same side of the box 31.

[0064] The two columns 36 located on the same side of the box body 31 are symmetrically arranged. Each column 36 includes a column body 361 and a metal strip 362 arranged in the column body 361.

[0065] A vertical mounting groove 363 is defined in the column body 361 . The openings of the vertical mounting groove 363 at the front and rear ends of the box body 31 face toward and away from the control panel 1 , respectively. The metal strip 362 is installed in the vertical mounting groove 363 . Figure 11 As shown, the metal strip 362 is provided with a plurality of first mounting holes 364 (generally threaded holes) at equal intervals. Among them, in the two columns 36 close to the control panel 1, the first mounting holes 364 on the metal strip 362 are used to install the corresponding board panel 41, and in the two columns 36 away from the control panel 1, the first mounting holes 364 on the metal strip 362 are used to install the circuit board motherboard 32.

[0066] Second mounting holes 365 are located at the center of each end of the column body 361. Third mounting holes 342 are located at corresponding locations on the upper and lower covers 34 and 35. Screws are inserted through the third mounting holes 342 and corresponding second mounting holes 365 to connect the column 36 to the upper and lower covers 34 and 35. The third mounting holes 342 are typically stepped holes, while the second mounting holes 365 are typically threaded holes. Limiting platforms can be designed next to these holes to prevent displacement or rotation of the column 36 after installation.

[0067] like Figure 10 As shown, each guide rail 37 is provided with a cylindrical platform 372 and a latch 373 at each end, away from the guide groove 371. Corresponding positions on the column body 361 are provided from top to bottom with a plurality of circular holes 366 that mate with the cylindrical platforms 372. Furthermore, a ridge 367 (also known as a retaining edge) is provided on the side of the column body 361 away from the metal strip 362 for engaging the latch 373. To install the guide rail 37, the cylindrical platforms 372 on the guide rail 37 are inserted into the corresponding circular holes 366 and pressed, causing the latch 373 to engage with the ridge 367, thereby securing the guide rail 37 to the column 36.

[0068] Combine Figure 12 and Figure 13 As shown, the dimensions and installation of the circuit board assembly 4 must comply with the GB / T 19520 standard. Each circuit board assembly 4 includes a board panel 41, a printed circuit board 42, and a terminal plug 43. The board panel 41 is mounted on the end of the housing 31 near the control panel 1, with the front side facing outward. In this embodiment, captive screws are riveted at both ends of the board panel 41. These screws are used to secure the board panel 41 with threaded holes in the metal strip 362 of the two columns 36 near the control panel 1.

[0069] The printed circuit board 42 measures 100 mm x 160 mm, complying with IEC 60297 specifications. It is mounted vertically on the back of the card panel 41 via two adapter fixing blocks. A guide groove 371, designed to match the thickness of the printed circuit board 42, is provided on the inner side of the guide rail 37, enabling a sliding connection between the printed circuit board 42 and the housing 31. Terminal plugs 43 are soldered to the end of the printed circuit board 42 facing away from the card panel 41 and mate with corresponding terminal sockets 33. To ensure smooth insertion of the printed circuit board 42, this embodiment features an oblique chamfer at the notch of the guide groove 371 near the control panel 1.

[0070] The motherboard 32 is provided with equally spaced elongated mounting holes 321 at each end, allowing for mounting and height adjustment of the motherboard 32 and corresponding metal strips 362. If the terminal sockets 33 soldered to the motherboard 32 deviate from the vertical position of the terminal plugs 43 soldered to the circuit board assembly 4, the motherboard 33 can be adjusted vertically to align the terminal sockets 33 with the corresponding terminal plugs 43. Once the motherboard 32 is properly positioned, the board panel 41 is screwed to the corresponding metal strips 362 of the column body 361, completing the installation of the circuit board assembly 4.

[0071] A handle 411 made of aluminum alloy is installed on the front of the board panel 41 to facilitate the operator's grip when inserting and removing the circuit board assembly 4. When installing the handle 411, first use a screw from the back to the front through the through hole on the board panel 41, and then connect it with the threaded hole set inside the handle 411 to achieve the connection and fixation of the handle 411 to the board panel 41.

[0072] like Figure 2 and Figure 3 As shown, the control panel 1 includes a main panel 13 and an adapter plate 14. The adapter plate 14 is mounted on the rear end of the main panel 13 and has connecting ears 141 and rivet nuts on both sides for mounting the control panel 1 on an external hardware device (such as a power supply device).

[0073] The installation method of the main panel 13 and the adapter plate 14 is that threaded holes are designed on the back of the main panel 13, and corresponding through holes are provided on the adapter plate 112. During installation, screws are used to pass through the through holes on the adapter plate 112 and penetrate into the threaded holes of the main panel, thereby realizing the connection and fixation of the main panel 13 and the adapter plate 14.

[0074] The main panel 13 and the adapter plate 14 are provided with a power distribution installation hole 11 and a plug-in box installation hole 12 at corresponding positions, respectively. Among them, the plug-in box installation hole 12 on the main panel 13 is provided with two second connecting ears 131 corresponding to the first connecting ears 341 for installing the plug-in box module 3.

[0075] In addition, limiting grooves are provided around the subrack installation hole 12 and the power distribution installation hole 11 on the main panel 13 to improve the installation efficiency and stability of the subrack module 3 and the power distribution module 2.

[0076] Combine Figures 1 to 13 The installation order and method of each module in this embodiment are as follows:

[0077] First, attach the plug-in module 3 to the inner side of the adapter plate 112 from back to front so that the holes on the first connecting lug 341 and the second connecting lug 131 are aligned, and then install and tighten the connecting countersunk screws to connect the plug-in module 3 to the control panel 1.

[0078] Next, align the edge of the printed circuit board 42 in the circuit board assembly 4 with the guide groove 371 of the corresponding guide rail 37, and push the board panel 41 so that the printed circuit board 42 slides along the guide rail into the box body 31. When the terminal plug 43 welded to the end of the printed circuit board 42 is aligned with the terminal socket 33 installed on the circuit board motherboard 32, press the board panel 41 so that the two are plugged into each other. At the same time, the board panel 41 will also fit the front of the main panel 13. At this time, press down and screw in the captive screws riveted at both ends of the board panel 41 to make it fit with the first mounting hole 364 of the metal strip 362 on the column 36 of the plug-in box module 3, and tighten the captive handle screw to secure it, thereby completing the installation of the circuit board assembly 4. When it is necessary to remove the circuit board assembly 4, first loosen the captive screws at both ends of the board panel 41, then grasp the handles on the board panel 41 and pull the circuit board assembly 4 out of the box 31 along the guide rails 37. The terminal plugs 43 will then separate from the terminal sockets 33, allowing the corresponding circuit board assembly 4 to be removed. When there are multiple circuit board assemblies 4, their installation and removal methods are the same.

[0079] Finally, as mentioned above, the thermal-magnetic circuit breaker 22 and the decorative panel 23 are first installed on the power distribution panel 21, and then the corresponding emergency stop button 212 and the composite function button 213 are installed according to the design requirements. After that, the power distribution module 2 is installed as a whole on the control panel to realize the installation of the power distribution module 2.

[0080] This embodiment's human-machine control unit complies with the GB / T 19520.1 standard, measuring 2U (2 x 44.45mm). It boasts a compact overall size, high integration, clearly defined module areas, and an aesthetically pleasing overall design. Furthermore, a 3U (3 x 44.45mm) plug-in module 3 is mounted laterally within the panel body of this utility model's human-machine control unit. Each circuit board assembly 41 inserted within this module is modular in design, enabling quick installation and maintenance.

[0081] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the present invention.

Claims

1. A highly integrated human-computer interaction control unit, characterized by: It comprises a control panel (1), a power distribution module (2), a plug-in box module (3), and at least one circuit board card assembly (4) installed in the plug-in box module (3); The control panel (1) is provided with a power distribution installation hole (11) and a plug-in box installation hole (12), wherein the power distribution module (2) is installed in the power distribution installation hole (11), and the plug-in box module (3) is installed in the plug-in box installation hole (12); The power distribution module (2) comprises a power distribution panel (21) and a thermal magnetic circuit breaker (22); the power distribution panel (21) is mounted on the front end face of the control panel (1); the thermal magnetic circuit breaker (22) is mounted on the rear end face of the control panel (1) and is used to connect to an external power supply device; the operating end of the thermal magnetic circuit breaker (22) passes through the power distribution mounting hole (11) and extends out of the front end face of the power distribution panel (21); The plug-in box module (3) comprises a box body (31) and a circuit board motherboard (32); the box body (31) is a frame-type structure, one end of which is opposite to the plug-in box mounting hole (12) and is mounted on the rear end surface of the control panel (1); the circuit board motherboard (32) is mounted on the other end of the box body (31) away from the control panel (1), and at least one terminal socket (33) is provided on the circuit board motherboard (32); Each circuit board assembly (4) comprises a board panel (41), a printed circuit board (42) and a terminal plug (43); the board panel (41) is mounted on one end of the box body (31) close to the control panel (1), with the front side facing outward; the printed circuit board (42) is vertically mounted on the back side of the board panel (41) and is slidably connected to both sides of the box body (31) of the plug-in box module (3); the terminal plug (43) is mounted on one end of the printed circuit board (42) away from the board panel (41), and is plugged into the corresponding terminal socket (33).

2. The highly integrated human-computer interaction control unit according to claim 1, characterized in that: The box body (31) includes an upper cover plate (34), a lower cover plate (35) and four upright posts (36); the upper cover plate (34) and the lower cover plate (35) have the same structure and size, and both are rectangular plates; the four upright posts (36) are respectively located at the four corners of the rectangular plate, and the two ends are respectively connected to the upper cover plate (34) and the lower cover plate (35); Two first connecting ears (341) are respectively provided at one end of the upper cover plate (34) and the lower cover plate (35), for mounting the upper cover plate (34) and the lower cover plate (35) on the rear end surface of the control panel (1); the transverse ends of the card panel (41) are respectively mounted on two upright posts (36) close to the control panel (1); and the transverse ends of the circuit board motherboard (32) are respectively mounted on two upright posts (36) away from the control panel (1); The box (31) is provided with at least one set of guide rail assemblies corresponding to the printed circuit board (42), and each set of guide rail assemblies includes two guide rails (37) arranged in parallel and having the same height; the two ends of each guide rail (37) are respectively mounted on two upright posts (36) located on the same side of the box (31); the inner side of the guide rail (37) is provided with a guide groove (371) matching the thickness of the printed circuit board (42) for realizing a sliding connection between the printed circuit board (42) and the box (31).

3. The highly integrated human-computer interaction control unit according to claim 2, characterized in that: Two columns (36) located on the same side of the box body (31) are symmetrically arranged, and each column (36) includes a column body (361) and a metal strip (362) arranged in the column body (361); A vertical mounting groove (363) is provided in the column body (361), and the openings of the vertical mounting groove (363) located at the front end and the rear end of the box body (31) face the control panel (1) and face away from the control panel (1) respectively; the metal strip (362) is installed in the vertical mounting groove (363); a plurality of first mounting holes (364) at equal intervals are provided on the metal strip (362), wherein the first mounting holes (364) on the metal strip (362) of the two columns (36) close to the control panel (1) are used to install the corresponding board panel (41), and the first mounting holes (364) on the metal strip (362) of the two columns (36) away from the control panel (1) are used to install the circuit board motherboard (32); The two ends of the column body (361) are respectively provided with second mounting holes (365), and the corresponding positions of the upper cover plate (34) and the lower cover plate (35) are respectively provided with third mounting holes (342). Screws are sequentially passed through the third mounting holes (342) and the corresponding second mounting holes (365) to achieve the connection between the column (36) and the upper cover plate (34) and the lower cover plate (35).

4. The highly integrated human-computer interaction control unit according to claim 3, characterized in that: Each of the two ends of the guide rail (37) is provided with a cylindrical platform (372) and a buckle claw (373) on one side away from the guide groove (371); A plurality of circular holes (366) adapted to the cylindrical platform (372) are provided at corresponding positions on the column body (361) from top to bottom. At the same time, a ridge (367) is provided on the side of the column body (361) away from the metal strip (362) for engaging the claw (373). When installing the guide rail (37), the cylindrical platform (372) on the guide rail (37) is extended into the corresponding circular hole (366) and pressed, so that the claw (373) engages with the ridge (367), thereby installing the guide rail (37) on the column (36).

5. The highly integrated human-computer interaction control unit according to claim 3 or 4, characterized in that: The two transverse ends of the circuit board motherboard (32) are respectively provided with equally spaced long strip-shaped mounting holes (321) for mounting and height adjustment of the circuit board motherboard (32) and the corresponding metal strip (362).

6. The highly integrated human-computer interaction control unit according to claim 5, characterized in that: The guide groove (371) is provided with an oblique chamfer at a notch near one end of the control panel (1).

7. The highly integrated human-computer interaction control unit according to claim 2, characterized in that: The control panel (1) comprises a main panel (13) and an adapter plate (14); The adapter plate (14) is mounted on the rear end surface of the main panel (13), and is provided with connecting ears (141) on both sides for mounting the control panel (1) on an external hardware device; The power distribution installation hole (11) and the plug-in box installation hole (12) are respectively provided at corresponding positions on the main panel (13) and the adapter plate (14), wherein the plug-in box installation hole (12) on the main panel (13) is provided with two second connection ears (131) corresponding to the first connection ears (341) for realizing the installation of the plug-in box module (3).

8. The highly integrated human-computer interaction control unit according to claim 1, characterized in that: The power distribution module (2) further includes a decorative plate (23); The power distribution panel (21) is provided with a plurality of first through holes (211) adapted to the operating ends of the thermal magnetic circuit breaker (22); the decorative plate (23) is located on the front of the power distribution panel (21) corresponding to the position of the thermal magnetic circuit breaker (22), and is provided with a plurality of second through holes (231) corresponding to the first through holes (211).

9. The highly integrated human-computer interaction control unit according to claim 8, characterized in that: The power distribution panel (21) is also provided with an emergency stop button (212) and a composite function button (213).

10. The highly integrated human-computer interaction control unit according to claim 9, characterized in that: A handle (411) is installed on the front of the card panel (41).