Real-time uniform quantitative pesticide spraying device

The slide movement driven by the PLC controller and servo motor solves the problems of uneven spraying and high failure rate in the spraying device, achieves uniform spraying of the liquid medicine and reduces costs.

CN223351927UActive Publication Date: 2025-09-19FOSHAN KELUN ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421709191.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-09-19
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing spraying device has problems such as uneven left, middle and right spraying when adding medicine with multiple spray guns over a long distance, different spray shapes of multiple spray guns, and excessive amount of medicine caused by the failure to shut down a certain spray gun, resulting in a high failure rate.

Method used

A real-time uniform quantitative spraying device is used, and the servo motor and solenoid valve are controlled by a PLC controller. The reciprocating motion of the slide and the spray gun is used to achieve uniform spraying of the liquid medicine, reducing the unevenness and failure caused by multiple spray guns.

Benefits of technology

It achieves uniform spraying of liquid medicine, reduces uneven spraying and failure rate, reduces spray gun cost, and improves spraying efficiency and uniformity of medicine mist.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a real-time uniform quantitative pesticide spraying device which comprises a spray gun, a mounting seat is fixed at the lower end of the spray gun, a sliding table is detachably connected below the mounting seat, a T-shaped strip is fixed at the lower end of the mounting seat, a T-shaped groove is formed in the upper end of the sliding table, and the T-shaped strip is in sliding connection with the T-shaped groove. A servo motor and an electromagnetic valve are started in a PLC at regular time, the servo motor drives a threaded rod to rotate, and when a sliding table reciprocates left and right, a spray gun sprays liquid medicine, so that the PLC controls the time and the speed of reciprocating motion and the acceleration and deceleration of start and stop, and the liquid medicine is sprayed once from left to right or from right to left. The PLC controller can complete the next waiting time according to the set number of times, and circularly adds chemicals once the waiting time is up, and one spray gun replaces a plurality of spray guns, so that the non-uniformity and errors caused by the plurality of spray guns are reduced, the air supply amount and the flying of the chemicals during the spraying of the plurality of spray guns are reduced, and the cost of the spray guns is reduced; and the problem of many faults due to multiple spray guns is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying devices, in particular to a real-time uniform quantitative spraying device. Background Art

[0002] Sprayers are widely used in fields like gardening and water treatment. Currently, when spraying chemicals with multiple spray guns over long distances, uneven distribution can occur left, center, and right. The spray from multiple guns can also produce different shapes, leading to a high failure rate. If one gun fails to shut down properly, excessive amounts of chemicals can occur in a specific area. Utility Model Content

[0003] The purpose of the utility model is to overcome the defects of the prior art and provide a real-time uniform quantitative spraying device to solve the current problem that when adding medicine with multiple spray guns over a long distance, unevenness will occur on the left, middle and right sides, the spraying of multiple spray guns will have different shapes, the failure rate is high when multiple spray guns are in operation, and if one of the spray guns is not turned off, there will be too much medicine at a certain position.

[0004] To achieve the above objectives, the utility model provides a real-time, uniform and quantitative spraying device, including a spray gun, a mounting seat is fixed at the lower end of the spray gun, a slide is detachably connected to the bottom of the mounting seat, a T-bar is fixed to the lower end of the mounting seat, a T-slot is opened at the upper end of the slide, the T-bar is slidably connected to the T-slot, a concave frame is fixed to the left end of the slide and located outside the T-slot, baffles are movably passed through the front and rear ends of the concave frame, the baffle is abutted against the left end of the T-bar, a reciprocating translation mechanism is installed at the lower part of the slide, the liquid inlet end of the spray gun is connected to a connecting pipe, the end of the connecting pipe is connected to a solenoid valve, and the other end of the solenoid valve is connected to a hose.

[0005] Preferably, the left end of the T-slot is an open end, and the right end of the T-slot is a closed end.

[0006] Preferably, a gear box is fixed at the lower end of the concave frame, a gear is rotatably connected to the middle of the gear box, a pair of racks are symmetrically meshed and connected on the upper and lower sides of the gear, connecting rods are fixed to the ends of the racks, a slide is provided at the upper end of the gear box, the upper end of the connecting rod extends out of the slide and is fixed to the baffle on the same side, and a handle is fixed to the end of the baffle away from each other.

[0007] Preferably, a spring is fixedly connected between the side surface of the connecting rod and the inner wall of the gear box.

[0008] Preferably, the reciprocating translation mechanism includes a support, a linear guide rail, a guide rod, a threaded rod, a servo motor, a PLC controller, a slider and a guide block. The support is in pair and distributed on the left and right. The linear guide rail is fixed in the middle between the supports, and the slide is slidably connected to the linear guide rail.

[0009] Preferably, the guide rod is fixed on the rear side between the supports, the threaded rod is rotatably connected to the front side between the supports, the guide block is slidably connected to the outside of the guide rod, the slider is threadedly connected to the outside of the threaded rod, the guide block and the slider are both fixed to the slide, the servo motor is installed on one of the support surfaces, the output end of the servo motor is connected to the threaded rod, the PLC controller is located on one side of the servo motor and is installed on the support, the PLC controller is connected to the servo motor signal, and the PLC controller is connected to the solenoid valve signal.

[0010] The utility model provides a real-time uniform quantitative spraying device, which has the following beneficial effects: the real-time uniform quantitative spraying device starts the servo motor and the solenoid valve in the PLC controller at a fixed time, so that the servo motor drives the threaded rod to rotate, and when the slide moves back and forth left and right, the spray gun can also spray liquid medicine, so that the PLC controller controls the time, speed, start and stop acceleration and deceleration of the back and forth action, and one time is counted as one time from left to right or right to left. The PLC controller can complete it according to the set number of times and then enter the waiting time. When the waiting time is up, it moves back and forth again and circulates the dosing in this way. One spray gun replaces multiple spray guns, reducing the unevenness and error caused by multiple spray guns, reducing the air supply and the flying of medicine mist when multiple spray guns are spraying, reducing the cost of spray guns, and reducing the problem of many failures caused by multiple spray guns. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is an overall schematic diagram of the utility model;

[0012] Figure 2 This is a schematic diagram of the disassembly of the slide and mounting base of the utility model;

[0013] Figure 3 This is a cross-sectional schematic diagram of the gear box of the present utility model.

[0014] In the figure: 1-support, 2-guide rod, 3-threaded rod, 4-servo motor, 5-PLC controller, 6-slider, 7-guide block, 8-slide, 9-mounting seat, 10-spray gun, 11-connecting pipe, 12-solenoid valve, 13-hose, 14-T-slot, 15-T-bar, 16-concave frame, 17-baffle, 18-handle, 19-gear box, 20-connecting rod, 21-gear, 22-rack, 23-spring, 24-linear guide. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0016] Example 1, please refer to Figure 1-Figure 3 , a real-time uniform quantitative spraying device includes a spray gun 10, a mounting seat 9 is fixed at the lower end of the spray gun 10, a slide 8 is detachably connected to the mounting seat 9, a T-bar 15 is fixed to the lower end of the mounting seat 9, a T-slot 14 is opened at the upper end of the slide 8, the T-bar 15 is slidably connected to the T-slot 14, the left end of the T-slot 14 is an open end, and the right end of the T-slot 14 is a closed end. The T-bar 15 under the mounting seat 9 can be aligned with the T-slot 14 on the slide 8 and slide from left to right until the right end of the T-bar 15 abuts against the right end of the inner wall of the T-slot 14, so that the T-bar 15 slides completely into the inside of the T-slot 14;

[0017] A concave frame 16 is fixed to the left end of the slide 8 and located outside the T-slot 14. Baffles 17 are movably passed through the front and rear ends of the concave frame 16. The baffle 17 is against the left end of the T-bar 15. A gear box 19 is fixed to the lower end of the concave frame 16. A gear 21 is rotatably connected to the middle of the gear box 19. A pair of racks 22 are symmetrically meshed and connected to the upper and lower sides of the gear 21. Connecting rods 20 are fixed to the ends of the racks 22. A slide is provided at the upper end of the gear box 19. The upper end of the connecting rod 20 extends out of the slide and is fixed to the baffle 17 on the same side. A handle 18 is fixed to the end of the baffle 17 away from each other. A spring 23 is fixed between the side of the connecting rod 20 and the inner wall of the gear box 19. When installing the spray gun 10, pull the handle 18 first, and the handle 18 drives the baffle 17 to slide The two baffles 17 then move in the opposite direction until they no longer block the notch of the T-slot 14. Then, the T-bar 15 under the mounting seat 9 is aligned with the T-slot 14 on the slide 8 and slides from left to right. After the T-bar 15 slides into the T-slot 14, the handle 18 can be released. At this time, the spring 23 is used to reset the connecting rod 20. At this time, the two baffles 17 block the notch of the T-slot 14 again to prevent the T-bar 15 from moving out of the T-slot 14, so that the spray gun 10 can be installed on the slide 8.

[0018] The lower part of the slide 8 is provided with a reciprocating translation mechanism, and the reciprocating translation mechanism includes a support 1, a linear guide rail 24, a guide rod 2, a threaded rod 3, a servo motor 4, a PLC controller 5, a slider 6 and a guide block 7. The support 1 has a pair and is distributed left and right. The linear guide rail 24 is fixed in the middle between the supports 1, and the slide 8 is slidably connected to the linear guide rail 24, the guide rod 2 is fixed on the rear side between the supports 1, and the threaded rod 3 is rotatably connected to the front side between the supports 1, and the guide block 7 is slidably connected to the outside of the guide rod 2, and the slider 6 is threadedly connected to the outside of the threaded rod 3. The guide block 7 and the slider 6 are both fixed to the slide 8. When the threaded rod 3 rotates, as the threaded rod 3 and the slider 6 are threadedly engaged, the slider 6 drives the slide 8 to slide on the linear guide rail 24, and the slide 8 also drives the guide block 7 to slide along the guide rod 2. By making the slide 8 reciprocate left and right, the slide 8 drives the mounting seat 9 to move synchronously;

[0019] The servo motor 4 is installed on the surface of one of the supports 1, and the output end of the servo motor 4 is connected to the threaded rod 3. The PLC controller 5 is located on one side of the servo motor 4 and is installed on the support 1. The PLC controller 5 is connected to the servo motor 4 signal. The liquid inlet end of the spray gun 10 is connected to a connecting pipe 11, and the end of the connecting pipe 11 is connected to a solenoid valve 12. The other end of the solenoid valve 12 is connected to a hose 13. The PLC controller 5 is connected to the solenoid valve 12 signal. By timing the servo motor 4 and the solenoid valve 12 in the PLC controller 5, the end of the hose 13 is connected to a pump. In this way, the servo motor 4 drives the threaded rod 3 to rotate. As the threaded rod 3 and the slider 6 are threaded together, the slider 6 drives the slide 8 to slide on the linear guide rail 24. The slide 8 will also drive the guide block 7 to slide along the guide rod 2. By making the slide 8 reciprocate left and right, the slide 8 drives the mounting seat 9 to move synchronously, and the mounting seat 9 drives the spray gun 10 to move. The spray gun 10 can also spray liquid medicine. In this way, the PLC controller 5 controls the time, speed, acceleration and deceleration of the back and forth movement. One movement from left to right or right to left is counted as one time. The PLC controller 5 can complete it according to the set number of times and then enter the waiting time. Once the waiting time is up, it will move back and forth again. This cycle of adding medicine is repeated, and one spray gun 10 replaces multiple spray guns 10, reducing the unevenness and error caused by multiple spray guns 10, reducing the air supply and the flying of medicine mist when spraying by multiple spray guns 10, reducing the cost of spray gun 10, reducing the problem of many failures due to multiple spray guns 10, and the sprayed medicine mist is more uniform.

[0020] Working principle: When installing the spray gun 10, first pull the handle 18, and the handle 18 drives the baffle 17 to slide, so that the two baffles 17 move in the opposite direction until they no longer block the notch of the T-slot 14, and then align the T-bar 15 under the mounting seat 9 with the T-slot 14 on the slide 8 and slide it from left to right. After the T-bar 15 slides into the T-slot 14, the handle 18 can be released. At this time, the two baffles 17 block the notch of the T-slot 14 again to prevent the T-bar 15 from moving out of the T-slot 14, so that the spray gun 10 can be installed on the slide 8, and then the servo motor 4 and the solenoid valve 12 are started at a fixed time in the PLC controller 5, so that the servo motor 4 drives the threaded rod 3 rotates, and as the threaded rod 3 and the slider 6 are threadedly matched, the slider 6 drives the slide 8 to slide on the linear guide rail 24, and the slide 8 also drives the guide block 7 to slide along the guide rod 2. By making the slide 8 reciprocate left and right, the slide 8 drives the mounting seat 9 to move synchronously, and the mounting seat 9 drives the spray gun 10 to move, and the spray gun 10 can also spray liquid medicine. In this way, the PLC controller 5 controls the time, speed, acceleration and deceleration of the back and forth action. One time is counted from left to right or right to left. The PLC controller 5 can complete the process according to the set number of times and then enter the waiting time. When the waiting time is up, the back and forth action is repeated in this way to add medicine, so that the sprayed medicine mist is more uniform.

[0021] Example 2, please refer to Figure 1 A real-time uniform quantitative spraying device includes a spray gun 10, a mounting seat 9 is fixed at the lower end of the spray gun 10, a slide 8 is detachably connected to the lower end of the mounting seat 9, a reciprocating translation mechanism is installed at the lower part of the slide 8, and the reciprocating translation mechanism includes a support 1, a linear guide rail 24, a guide rod 2, a threaded rod 3, a servo motor 4, a PLC controller 5, a slider 6 and a guide block 7. The support 1 has a pair and is distributed left and right. The linear guide rail 24 is fixed in the middle between the supports 1, and the slide 8 is slidably connected to the linear guide rail 24. , the guide rod 2 is fixed to the rear side between the supports 1, the threaded rod 3 is rotatably connected to the front side between the supports 1, the guide block 7 is slidably connected to the outside of the guide rod 2, the slider 6 is threadedly connected to the outside of the threaded rod 3, the guide block 7 and the slider 6 are both fixed to the slide 8, when the threaded rod 3 rotates, as the threaded rod 3 and the slider 6 are threadedly engaged, the slider 6 drives the slide 8 to slide on the linear guide rail 24, and the slide 8 also drives the guide block 7 to slide along the guide rod 2, and by making the slide 8 reciprocate left and right, the slide 8 drives the mounting seat 9 to move synchronously;

[0022] The servo motor 4 is installed on the surface of one of the supports 1, and the output end of the servo motor 4 is connected to the threaded rod 3. The PLC controller 5 is located on one side of the servo motor 4 and is installed on the support 1. The PLC controller 5 is connected to the servo motor 4 signal. The liquid inlet end of the spray gun 10 is connected to a connecting pipe 11, and the end of the connecting pipe 11 is connected to a solenoid valve 12. The other end of the solenoid valve 12 is connected to a hose 13. The PLC controller 5 is connected to the solenoid valve 12 signal. By timing the servo motor 4 and the solenoid valve 12 in the PLC controller 5, the end of the hose 13 is connected to a pump. In this way, the servo motor 4 drives the threaded rod 3 to rotate. As the threaded rod 3 and the slider 6 are threaded together, the slider 6 drives the slide 8 to slide on the linear guide rail 24. The slide 8 will also drive the guide block 7 to slide along the guide rod 2. By making the slide 8 reciprocate left and right, the slide 8 drives the mounting seat 9 to move synchronously, and the mounting seat 9 drives the spray gun 10 to move. The spray gun 10 can also spray liquid medicine. In this way, the PLC controller 5 controls the time, speed, acceleration and deceleration of the back and forth movement. One movement from left to right or right to left is counted as one time. The PLC controller 5 can complete it according to the set number of times and then enter the waiting time. Once the waiting time is up, it will move back and forth again. This cycle of adding medicine is repeated, and one spray gun 10 replaces multiple spray guns 10, reducing the unevenness and error caused by multiple spray guns 10, reducing the air supply and the flying of medicine mist when spraying by multiple spray guns 10, reducing the cost of spray gun 10, reducing the problem of many failures due to multiple spray guns 10, and the sprayed medicine mist is more uniform.

[0023] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A real-time uniform quantitative spraying device, comprising a spray gun (10), characterized in that: The spray gun (10) is fixed with a mounting seat (9) at the lower end, and a slide (8) is detachably connected to the lower end of the mounting seat (9). A T-shaped bar (15) is fixed to the lower end of the mounting seat (9), and a T-shaped slot (14) is provided at the upper end of the slide (8). The T-shaped bar (15) is slidably connected to the T-shaped slot (14). A concave frame (16) is fixed to the left end of the slide (8) and is located outside the T-shaped slot (14). The concave frame (16) is movably penetrated by baffles (17) at both the front and rear ends, and the baffle (17) is abutted against the left end of the T-shaped bar (15). A reciprocating translation mechanism is installed at the lower part of the slide (8). The liquid inlet end of the spray gun (10) is connected to a connecting pipe (11), the end of the connecting pipe (11) is connected to a solenoid valve (12), and the other end of the solenoid valve (12) is connected to a hose (13).

2. A real-time uniform quantitative spraying device according to claim 1, characterized in that: The left end of the T-shaped slot (14) is an open end, and the right end of the T-shaped slot (14) is a closed end.

3. The real-time uniform quantitative spraying device according to claim 1, characterized in that: A gear box (19) is fixed at the lower end of the concave frame (16), and a gear (21) is rotatably connected to the middle of the gear box (19). A pair of racks (22) are symmetrically meshed and connected on the upper and lower sides of the gear (21), and connecting rods (20) are fixed to the ends of the racks (22). A slide is provided at the upper end of the gear box (19), and the upper end of the connecting rod (20) extends out of the slide and is fixed to the baffle (17) on the same side. A handle (18) is fixed to the end of the baffle (17) away from each other.

4. A real-time uniform quantitative spraying device according to claim 3, characterized in that: A spring (23) is fixedly connected between the side surface of the connecting rod (20) and the inner wall of the gear box (19).

5. The real-time uniform quantitative spraying device according to claim 1, characterized in that: The reciprocating translation mechanism comprises a support (1), a linear guide rail (24), a guide rod (2), a threaded rod (3), a servo motor (4), a PLC controller (5), a slider (6) and a guide block (7), wherein the support (1) has a pair and is distributed on the left and right sides, the linear guide rail (24) is fixed in the middle between the supports (1), and the slide (8) is slidably connected to the linear guide rail (24).

6. A real-time uniform quantitative spraying device according to claim 5, characterized in that: The guide rod (2) is fixed on the rear side between the supports (1), the threaded rod (3) is rotatably connected to the front side between the supports (1), the guide block (7) is slidably connected to the outside of the guide rod (2), the slider (6) is threadedly connected to the outside of the threaded rod (3), the guide block (7) and the slider (6) are both fixed to the slide (8), the servo motor (4) is installed on the surface of one of the supports (1), the output end of the servo motor (4) is connected to the threaded rod (3), the PLC controller (5) is located on one side of the servo motor (4) and is installed on the support (1), the PLC controller (5) is connected to the servo motor (4) signal, and the PLC controller (5) is connected to the solenoid valve (12) signal.