Efficient curling device for controlling product quality

By introducing a combined design of flattening rollers and separation shafts into the coiling device, the mutual interference problem between adjacent strip coils in the coiler is solved, efficient coiling and surface smoothing of aluminum strip products are achieved, and the coiling quality and efficiency are improved.

CN223352578UActive Publication Date: 2025-09-19CHINALCO RUIMIN CO LTD
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Patent Information

Application Number
CN202422583239.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-19
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

In the prior art, when a coiling machine is winding an aluminum strip product, the flattening roller cannot solve the mutual interference problem between adjacent split strip coils, resulting in low coiling efficiency.

Method used

An efficient curling device is designed, which includes a frame, a lifting seat, a swing seat, a flattening roller and a separation shaft. The flattening roller and the separation shaft are used in combination to curl straight-pulled finished products and thick-strip strips, respectively, to ensure the smoothness of the strip surface and avoid mutual interference.

Benefits of technology

The curling efficiency is improved, the surface of the straight-drawn finished product and thick-slit strips is ensured to be smooth, and the product quality and work efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an efficient curling device for controlling product quality, which comprises a rack, a lifting seat body is arranged on the rack, a swinging seat body is hinged on the lifting seat body, a flattening roller is arranged on one swinging side of the swinging seat body, a separating shaft is arranged on the other swinging side of the swinging seat body, and the separating shaft is hinged on the lifting seat body. A plurality of isolation shaft rings are distributed on a shaft body of the separation shaft at intervals in the axial direction of the separation shaft, and a curling shaft is installed on the portion, below the flattening roller and the separation shaft, of the rack. The rolling-out roll and the separating shaft which can be switched are arranged, so that the device can be simultaneously suitable for curling of straight-pulling finished product strips and thick material split strips, the working efficiency is improved, and the working process is stable.
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Description

Technical Field

[0001] The utility model relates to a high-efficiency curling device for controlling product quality, and relates to the field of strip curling equipment. Background Art

[0002] During the aluminum strip production process, aluminum strip products are divided into straight-draw finished products and thick-sheet strips. The straight-draw finished product is a single, integral strip, while thick-sheet strips are cut into multiple strips. When these products and thick-sheet strips are wound on the coiling shaft of the coiler, both require rollers to smooth the coil surface. However, when flattening rollers are applied to the thick-sheet strips, they cannot prevent interference between adjacent strip coils on the coiling shaft, resulting in low coiling efficiency. Utility Model Content

[0003] In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a high-efficiency curling device for controlling product quality.

[0004] In order to solve the above technical problems, the technical solution of the utility model is: an efficient curling device for controlling product quality, comprising a frame, a lifting seat body is provided on the frame, a swing seat body is hinged on the lifting seat body, the swing seat body is installed with a flattening roller on one side of its swing direction and a separation shaft on the other side of its swing direction, the shaft body of the separation shaft is provided with a number of isolation shaft rings distributed at intervals along its axial direction, and the frame is installed with a curling shaft below the flattening roller and the separation shaft.

[0005] Preferably, a vertical guide rod is fixedly connected to the top of the lifting seat body, and the guide rod is vertically inserted into a guide hole opened on the frame.

[0006] Preferably, the top of the lifting seat body is fixedly connected to a piston rod of a cylinder, and the cylinder body of the cylinder is fixedly connected to the frame.

[0007] Preferably, a swing motor is installed on the lifting seat body, and the output shaft of the swing motor is coaxially fixedly connected to the hinge shaft of the swing seat body to drive the swing seat body to swing back and forth in forward and reverse rotation.

[0008] Preferably, the swing seat body is in a Y-shape.

[0009] Preferably, the middle rod section of the swivel seat body faces upward and is hinged to the lifting seat body, and the two inclined rod sections of the swivel seat body face downward, the inclined rod section on the left is installed with a flattening roller, and the inclined rod section on the right is installed with a separation shaft.

[0010] Preferably, the axial directions of the flattening roller, the separation axis and the curling axis are all parallel to each other.

[0011] Preferably, the outer diameter of the isolation collar is larger than the outer diameter of the separation shaft.

[0012] Preferably, the frame is a frame of a crimping machine, and the crimping shaft is driven to rotate by an internal power system of the crimping machine.

[0013] Compared with the prior art, the present invention has the following beneficial effects: the efficient curling device for controlling product quality has a simple structure and is provided with a switchable flattening roller and a separation shaft.

[0014] When producing straight-draw finished strips, a whole strip is conveyed and wound on the coiling shaft. At the same time, the swing seat is swiveled to adjust so that the flattening roller contacts the outer periphery of the strip coil. As the outer diameter of the strip coil gradually increases, the lifting seat is adaptively adjusted to rise so that the flattening roller always contacts the outer periphery of the strip coil, ensuring the flatness of the coil surface and improving the coiling quality.

[0015] When producing thick material strips, multiple split strips are conveyed and wound on the winding shaft. At the same time, the swing seat is swung and adjusted so that the shaft of the separation shaft contacts the outer periphery of each strip roll, and the isolation shaft ring isolates the adjacent strip rolls to avoid mutual influence. As the outer diameter of each strip roll gradually increases, the lifting seat is adaptively adjusted to rise so that the shaft of the separation shaft always contacts the outer periphery of each strip roll, ensuring the flatness of the surface of the split strip roll and improving the curling quality.

[0016] It can be used for both straight-draw finished strips and thick-slit strips, which improves work efficiency and stabilizes the working process.

[0017] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model.

[0019] Figure 2 The working state of the embodiment of the utility model is shown as follows Figure 1 .

[0020] Figure 3 The working state of the embodiment of the utility model is shown as follows Figure 2 .

[0021] Figure 4 It is a three-dimensional diagram of the flattening roller, separation shaft and curling shaft. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present application belongs.

[0024] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0025] like Figures 1 to 4 As shown, this embodiment provides an efficient curling device for controlling product quality, including a frame 1, on which a lifting seat body 2 is provided, and a swing seat body 3 is hingedly connected to the lifting seat body. The swing seat body is provided with a flattening roller 4 on one side of its swing direction and a separation shaft 5 on the other side of its swing direction. The shaft body 51 of the separation shaft is provided with a plurality of coaxial isolation shaft rings 52 spaced apart along its axial direction, and the frame is provided with a curling shaft 6 below the flattening roller and the separation shaft.

[0026] In the embodiment of the present invention, a vertical guide rod 7 is fixedly connected to the top of the lifting seat body, and the guide rod is vertically inserted into a guide hole opened on the frame.

[0027] In the embodiment of the present invention, the top of the lifting seat is fixedly connected to the piston rod 81 of the cylinder 8, and the cylinder body of the cylinder is fixedly connected to the frame.

[0028] In an embodiment of the present utility model, a swing motor 9 is fixedly installed on the lifting seat body. The output shaft of the swing motor is coaxially fixedly connected to the hinge shaft of the swing seat body, and the hinge shaft is fixedly connected to the swing seat body. The swing motor is used to drive the swing seat body to swing back and forth in forward and reverse rotation.

[0029] In an embodiment of the present invention, the shape of the swing seat body is "Y" shape.

[0030] In an embodiment of the present invention, the middle rod section 31 of the swing seat body faces upward and is hinged to the lifting seat body, and the two inclined rod sections 32 of the swing seat body face downward. The inclined rod section on the left is installed with a flattening roller, and the inclined rod section on the right is installed with a separation shaft.

[0031] In an embodiment of the present invention, the axial directions of the flattening roller, the separation shaft, and the curling shaft are all parallel to each other.

[0032] In an embodiment of the present invention, the outer diameter of the isolation shaft ring is larger than the outer diameter of the separation shaft.

[0033] In an embodiment of the present invention, the frame is a frame of a crimping machine, and the crimping shaft is driven to rotate by an internal power system of the crimping machine.

[0034] A method for operating a high-efficiency crimping device for controlling product quality is carried out in the following steps:

[0035] (1) When producing the straight-draw finished strip 10, a whole strip is delivered and wound on the coiling shaft. At the same time, the swing seat is swung to adjust so that the flattening roller contacts the outer periphery of the strip coil. As the outer diameter of the strip coil gradually increases, the lifting seat is adaptively adjusted to rise so that the flattening roller always contacts the outer periphery of the strip coil, thereby ensuring the flatness of the coil surface and improving the coiling quality.

[0036] (2) When producing thick material strips 11, the multiple separated strips delivered are wound on the winding shaft. At the same time, the swing seat is swung to adjust so that the shaft of the separation shaft contacts the outer periphery of each strip roll, and the isolation shaft ring isolates the adjacent strip rolls from the shaft side to avoid mutual interference. As the outer diameter of each strip roll gradually increases, the lifting seat is adaptively adjusted to rise so that the shaft of the separation shaft always contacts the outer periphery of each strip roll, thereby ensuring the flatness of the surface of the strip roll and improving the curling quality.

[0037] The above description is merely a preferred embodiment of the present invention and does not constitute any limitation thereto. Any person skilled in the art may utilize the above disclosure to modify or remodel the present invention into equivalent embodiments. However, any simple modification, equivalent variation, or modification of the above embodiment that does not depart from the technical content of the present invention and is based on the technical essence of the present invention shall still fall within the scope of protection of the present invention.

Claims

1. An efficient crimping device for controlling product quality, characterized by: The machine comprises a frame on which a lifting seat body is provided, a swing seat body is hingedly connected to the lifting seat body, a flattening roller is installed on one side of the swinging seat body and a separation shaft is installed on the other side of the swinging seat body, a plurality of isolating shaft rings are distributed along the axial direction of the separation shaft, and a curling shaft is installed below the flattening roller and the separation shaft on the frame.

2. The high-efficiency curling device for controlling product quality according to claim 1, characterized in that: A vertical guide rod is fixedly connected to the top of the lifting seat body, and the guide rod is vertically inserted into a guide hole opened on the frame.

3. The high-efficiency curling device for controlling product quality according to claim 1, characterized in that: The top of the lifting seat is fixedly connected with a piston rod of a cylinder, and the cylinder body of the cylinder is fixedly connected to the frame.

4. The high-efficiency curling device for controlling product quality according to claim 1, characterized in that: The lifting seat body is equipped with a swing motor, the output shaft of which is coaxially fixedly connected to the hinge shaft of the swing seat body, so as to drive the swing seat body to swing back and forth in forward and reverse directions.

5. The high-efficiency curling device for controlling product quality according to claim 1, characterized in that: The shape of the swing seat body is "Y" shape.

6. The high-efficiency curling device for controlling product quality according to claim 5, characterized in that: The middle rod section of the swing seat body faces upward and is hinged to the lifting seat body, and the two inclined rod sections of the swing seat body face downward, the inclined rod section on the left is installed with a flattening roller, and the inclined rod section on the right is installed with a separation shaft.

7. The high-efficiency curling device for controlling product quality according to claim 1, characterized in that: The axial directions of the flattening roller, the separation shaft and the curling shaft are all parallel to each other.

8. The high-efficiency curling device for controlling product quality according to claim 1, characterized in that: The outer diameter of the isolation shaft ring is larger than the outer diameter of the separation shaft.

9. The high-efficiency curling device for controlling product quality according to claim 1, characterized in that: The frame is a frame of a crimping machine, and the crimping shaft is driven to rotate by an internal power system of the crimping machine.