Rib rolling machine

By designing an installation side plate with an adjustment slot and a limit pressure plate in the beading machine, and coordinating the vertical spacing adjustment of the upper pressure shaft and the lower pressure roller of the beading machine, the problem of tilting and shaking of metal sheets during the beading process is solved, and the stable positioning of the metal sheets and the accuracy of the beading route are achieved.

CN223352643UActive Publication Date: 2025-09-19CHANGZHOU YINGCHUANG ROTOMOLDING EQUIP CO LTD
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Patent Information

Application Number
CN202422018739.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-09-19
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

Existing rolling machines cannot effectively maintain the horizontal state of metal sheets during the beading process, causing the metal sheets to tilt and shake, affecting the accuracy of the beading route.

Method used

A beading machine was designed. By installing a mounting side plate with an adjustment slide and a limit pressure plate on the machine table, and coordinating the vertical spacing adjustment between the upper beading roller and the lower beading roller, the metal sheet was ensured to remain stable during the beading process.

Benefits of technology

The stable positioning of metal sheets during the rolling process is achieved, the deviation of the rolling route caused by tilting and shaking is avoided, and the production efficiency and yield rate are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rib rolling machine which comprises a machine table, an installation side plate with a sliding groove is vertically arranged in the center of the end of the machine table, rib pressing guide rollers are installed at the front end and the rear end of the installation side plate through arranged plate pieces, and a metal plate penetrates through the position between a lower rib pressing roller and an upper rib pressing roller to conduct rib rolling. The rolling rib lower driving shaft and the rolling rib upper pressing shaft can support, limit and output plates in the rolling rib conveying process, and meanwhile the two ends of the rolling rib upper pressing shaft can slide in the adjusting sliding grooves under the cooperation of a threaded rotating rod and a bearing sliding base so that the vertical distance between the two ends of the rolling rib upper pressing shaft and the rolling rib lower driving shaft can be adjusted. Therefore, the rib rolling plate can be positioned and guided to keep the stable rib rolling effect, the vertical distance between the upper rib pressing roller and the lower rib pressing roller can be adjusted according to the thickness of the metal plate, and then it is guaranteed that the metal plate keeps stable in the rib rolling process, and the problem that the rib rolling route deviates due to inclined shaking is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bead rolling machines, and particularly relates to a bead rolling machine. Background Art

[0002] Metal barrel-shaped containers are typically composed of three joined parts, and the bottom of such containers often requires rounded corners. Existing processing methods typically involve workers manually hammering a rounded metal sheet into a basin-shaped workpiece, which is then welded together to form the metal container. This manual rounding process is time-consuming and labor-intensive, and the resulting workpieces are highly inconsistent in both size and quality, resulting in very low production efficiency and yield rates.

[0003] To this end, a rolling machine with the announcement number "CN209502655U" includes: a frame, an upper rolling assembly and a lower rolling assembly are respectively installed on the upper and lower sides of the frame, the upper rolling assembly and the lower rolling assembly are respectively provided with a rotatable upper rolling wheel and a lower rolling wheel, and the upper rolling wheel and the lower rolling wheel extend to the right of the frame, the upper rolling wheel and the lower rolling wheel are horizontally spaced and the ends close to each other are respectively provided with arc chamfers to form an arc-shaped rolling cavity between the upper rolling wheel and the lower rolling wheel, and a driving mechanism is installed on the frame and drives the upper rolling wheel or the lower rolling wheel to rotate.

[0004] However, for the above-mentioned rolling machine, although the lower end of the longitudinal screw pulls the upper rolling assembly to prevent it from falling, and the longitudinal screw can also rotate relative to the upper rolling assembly, rotating the longitudinal screw can make the longitudinal screw move up and down relative to the frame, thereby realizing the up and down movement of the upper rolling wheel, there are still the following more obvious defects during use: although the upper rolling assembly in the above-mentioned equipment can perform beading operations on metal sheets, since the other end of the metal sheet is suspended in the process of beading, it is impossible to ensure that the metal sheet is in a horizontal state during beading, which can easily cause the metal sheet to tilt and shake, resulting in the deviation of the beading route. Utility Model Content

[0005] The purpose of the present invention is to provide a bead rolling machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a bead rolling machine, comprising:

[0007] The machine platform has a mounting side plate with a slide groove vertically provided at the center of the end of the machine platform. The front and rear ends of the mounting side plate are equipped with rib guide rollers for rolling and guiding the ribs of the metal plate and tilting inwards through the provided plate. The rib guide rollers are opposite to each other and are located at the end of the machine platform and are equipped with heavy-duty casters through caster frames;

[0008] The lower active shaft for bead rolling, both ends of the lower active shaft for bead rolling are rotatably mounted on the inner lower end of the mounting side plate through bearing parts and are located in the strip-shaped through-groove provided on the surface of the machine, and a lower pressing roller is provided to the left of the center of the lower active shaft for bead rolling, and an upper pressing shaft for bead rolling is provided at the corresponding upper end for vertically sliding adjustment with the lower active shaft for bead rolling, and bearing slides are provided at both ends of the upper pressing shaft for sliding adjustment in the slide groove in the mounting side plate.

[0009] Preferably, an adjustment slot is provided on the mounting side panel, and the bearing slides at both ends of the roller upper pressure shaft are slidably arranged in the adjustment slot. A limiting pressure plate is provided at the upper end of the adjustment slot on the mounting side panel to enable the roller upper pressure shaft to slide vertically up and down to adjust the spacing.

[0010] Preferably, the limiting pressure plate is provided with a threaded rotating rod which passes through the inside of the adjustment slide groove, and the other end of the threaded rotating rod is rotatably mounted on the middle part of the upper end surface of the bearing slide through a bearing member to push the bearing slide for adjustment sliding.

[0011] Preferably, the front and rear ends of the inner sides of the mounting side plates are vertically provided with strip plates, and the outer sides of the strip plates are provided with mounting blocks. The embossing guide roller is installed on the mounting block through a cylindrical rod provided on one side of the guide roller frame, thereby playing the role of circumferential guidance of the metal plate during the embossing process.

[0012] Preferably, an upper beading roller is installed to the left of the center position of the upper beading shaft, and the lower end of the upper beading roller is vertically staggered on one side of the lower beading roller to achieve beading processing of the metal cylindrical part.

[0013] Preferably, a universal motor is provided on one side of the interior of the machine, the rotating shaft of the universal motor is connected to a screw reducer, and a driving sprocket is provided on the output shaft of the screw reducer to drive the metal sheet to be rolled into a cylindrical state.

[0014] Preferably, one end of the lower driving shaft of the bead rolling machine is movable and extends to the outside of one side of the machine and is installed with a driven sprocket. The driven sprocket is connected to a driving chain, and one end of the driving chain is connected to the driving sprocket to drive the lower driving shaft of the bead rolling machine to rotate, thereby realizing the rolling and beading treatment of the metal sheet by the rotation of the lower driving shaft of the bead rolling machine.

[0015] Compared with the existing technology, the technical effects and advantages of the utility model are as follows: the bead rolling machine, through the installation of side plates, and the combination of the adjustment slide groove, the limit pressure plate, the threaded rotating rod and the upper bead rolling shaft, and the bearing slide seat installed on the side plate and the lower active shaft of the bead rolling, passes the metal plate between the lower bead rolling roller and the upper bead rolling roller for bead rolling, which can support and limit the output of the plate being conveyed by the lower active shaft of the bead rolling roller and the upper bead rolling shaft. At the same time, the threaded rotating rod and the bearing slide seat can be used to make the two ends of the upper bead rolling shaft slide in the adjusting slide groove to achieve the adjustment of the vertical distance with the lower active shaft of the bead rolling, so that it can not only position and guide the plate to be rolled to maintain the effect of stable bead rolling, but also can adjust the vertical distance between the upper bead rolling roller and the lower bead rolling roller according to the thickness of the metal plate, thereby ensuring that the metal plate maintains stability in the bead rolling and will not tilt or shake, resulting in the problem of deviation of the bead rolling route.

[0016] By installing the beading guide rollers that are inclined on the front and rear ends of the inner side surfaces of the side panels and the heavy-duty casters that are arranged on the front and rear sides of the upper end of the machine in conjunction with the beading guide rollers, the heavy-duty casters are used during the beading process of the metal sheets using the lower beading roller and the upper beading roller. The metal sheets entering and exiting the beading are guided in an arc, and the beading guide rollers are used to provide circumferential guiding support for the metal sheets rolled into a cylindrical shape, thereby avoiding deformation of the metal sheets due to their own weight during the cylindrical beading, and ensuring that the metal sheets are effectively guided and supported. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic structural diagram of the utility model bead rolling machine from the first perspective;

[0018] Figure 2 This is a schematic structural diagram of the utility model bead rolling machine from a second perspective;

[0019] Figure 3 This is a schematic structural diagram of the utility model bead rolling machine from the third perspective;

[0020] Figure 4 This is a side structural diagram of the utility model bead rolling machine.

[0021] In the figure: 1. Machine table; 2. Mounting side panel; 3. Beading guide roller; 4. Heavy-duty caster; 5. Lower driving shaft for beading roller; 6. Lower beading roller; 7. Upper beading shaft for beading roller; 8. Bearing slide; 9. Adjustment slide; 10. Limiting pressure plate; 11. Threaded rotating rod; 12. Strip plate; 13. Upper beading roller; 14. Universal motor; 15. Screw reducer; 16. Driving sprocket; 17. Driven sprocket; 18. Drive chain. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4 The utility model provides a technical solution: a bead rolling machine, comprising:

[0024] Machine 1, a mounting side plate 2 with a slide groove is vertically provided at the center position of the end of the machine 1, the mounting side plate 2 is used for installing the lower driving shaft 5 of the bead rolling and the upper pressing shaft 7 of the bead rolling, and the front and rear ends of the mounting side plate 2 are installed with beading guide rollers 3 that guide the rolling of the metal sheet bead and are tilted inward through the provided plate, and one end of the external bracket of the beading guide roller 3 is provided with a cylindrical mounting rod to realize the guiding function of the beading guide roller 3 installed on the front and rear sides of the mounting side plate 2 for conveying the metal sheet by rolling the bead, and the heavy-duty caster 4 is installed at the opposite position of the beading guide roller 3 and at the end of the machine 1 through the caster frame, and the heavy-duty caster 4 can perform arc-shaped feeding of the incoming metal sheet, and can also perform arc-shaped pouring support for the metal sheet after being rolled, so that the cylindrical metal sheet can be effectively and stably conveyed;

[0025] The lower active shaft 5 of the bead rolling is rotatably installed at both ends of the lower active shaft 5 on the inner lower end of the mounting side plate 2 through bearing parts and is located in the strip through groove provided on the surface of the machine 1. The front and rear side surfaces of the strip through groove port are installed with a bead rolling workbench, and a lower bead pressing roller 6 is provided at the position to the left of the center of the lower active shaft 5 of the bead rolling. The corresponding upper end of the lower active shaft 5 of the bead rolling is provided with an upper bead rolling pressure shaft 7 for sliding adjustment of the vertical spacing with the lower active shaft 5 of the bead rolling, so that the two pressure shafts can support and position the metal sheets in the bead rolling for feeding and discharging, ensuring that they are in a stable state in the bead rolling, and the two ends of the upper bead rolling pressure shaft 7 are provided with bearing slides 8 for adjusting and sliding in the slide groove in the mounting side plate 2, and the upper bead rolling pressure shaft 7 uses the bearing slide 8 to slide vertically up and down in the adjustment slide groove 9.

[0026] The adjusting slot 9 is provided on the mounting side plate 2, and the limiting slots are provided on the two side walls inside the adjusting slot 9. The two sides of the bearing slide 8 are provided with vertical limiting blocks that slide within the limiting slots to ensure that the vertical stability of the roller upper pressure shaft 7 is maintained during the adjustment process. The bearing slides 8 at both ends of the roller upper pressure shaft 7 are slidably arranged in the adjusting slots 9 to realize the vertical height adjustment of the roller upper pressure shaft 7. The upper end of the adjusting slot 9 on the mounting side plate 2 is provided with a limiting pressure plate 10 to limit the vertical sliding of the bearing slide 8 inside the adjusting slot 9. The limiting pressure plate 10 is provided with a threaded rotating rod 11 that passes through the inside of the adjusting slot 9. The other end of the threaded rotating rod 11 is installed on the middle threaded rotating rod 11 on the upper end surface of the bearing slide 8 through the bearing part to drive the bearing slide 8 to slide to realize the adjustment of the roller height of the roller upper pressure shaft 7.

[0027] The front and rear ends of the inner sides of the side panels 2 are vertically provided with strip plates 12, and the outer sides of the strip plates 12 are provided with mounting blocks, and the cylindrical mounting rods can be fixed on the mounting blocks from the inside to the outside. The embossing guide roller 3 is installed on the mounting block through the cylindrical rod provided on one side of the guide roller frame. An upper embossing roller 13 is installed at a position to the left of the center position of the upper embossing shaft 7, and the lower end of the upper embossing roller 13 is vertically staggered on one side of the lower embossing roller 6 to realize the embossing operation during the feeding and conveying of metal sheets. A universal motor 14 is provided on one side of the inner part of the machine 1, and a pulley is provided on the rotating shaft of the universal motor 14. A screw is provided on one side of the universal motor 14 Reducer 15, a pulley is also provided on the input shaft of the screw reducer 15, and the pulleys are transmitted by a belt to rotate the driving sprocket 16, and a driving sprocket 16 is provided on the output shaft of the screw reducer 15, which drives the driving chain 18 to generate transmission force. One end of the lower driving shaft 5 of the rolling bead is movable through the outside of one side of the machine 1 and is installed with a driven sprocket 17, so that the driving chain 18 drives the driven sprocket 17 to rotate. The driven sprocket 17 is linked to the driving chain 18, and one end of the driving chain 18 is connected to the driving sprocket 16 to drive the lower driving shaft 5 of the rolling bead to rotate, thereby realizing the rotation of the lower driving shaft 5 of the rolling bead on the machine 1.

[0028] Specifically, when in use, first energize the universal motor 14 and use external control to start the universal motor 14. The universal motor 14 uses the belt and pulley to drive the screw reducer 15 to start and rotate the output shaft. The rotation of the output shaft drives the active sprocket 16 to rotate. The rotation of the active sprocket 16 drives the driven sprocket 17 to rotate using the linked drive chain 18. The rotation of the driven sprocket 17 drives the lower active shaft 5 of the rolling bar to rotate, and causes the lower pressing roller 6 to rotate accordingly. Then, one end of the metal sheet is pushed into an arc shape by the heavy-duty caster 4 to be rolled to the lower pressing roller 6 and the upper pressing roller 13 for rolling processing, and the metal sheet processed by rolling is output in an arc shape and positioned by the gap between the lower active shaft 5 of the rolling bar and the upper pressing shaft 7 of the rolling bar. The output has the effect of avoiding the phenomenon of metal sheets being tilted, shaken and offset. The metal sheets output by the rolling are output in a cylindrical arc shape by the heavy-duty casters 4 arranged at the discharge end and have a supporting effect. At the same time, the cylindrical metal sheets use the pressing guide rollers 3 to support and guide their interior, avoiding the deformation of the cylindrical metal sheets during the discharge process. At the same time, the threaded rotating rod 11 and the bearing slide 8 can make the two ends of the upper pressing shaft 7 of the rolling slide in the adjusting groove 9 to realize the adjustment of the vertical distance with the lower active shaft 5 of the rolling, which can not only position and guide the rolled sheet to maintain the effect of stable rolling, but also adjust the vertical distance between the upper pressing roller 13 and the lower pressing roller 6 according to the thickness of the metal sheet.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A bead rolling machine, characterized in that: include: A machine (1), wherein a mounting side plate (2) with a slide groove is vertically provided at the center position of the end of the machine (1), and a rib guide roller (3) for rolling and guiding the ribs of the metal plate and tilting inward is installed at the front and rear ends of the mounting side plate (2) through a plate member, and a heavy-duty caster (4) is installed at the opposite position of the rib guide roller (3) and at the end of the machine (1) through a caster frame; A bead rolling lower active shaft (5), both ends of which are rotatably mounted on the inner lower end of the mounting side plate (2) through bearings and are located in a strip-shaped through-groove provided on the surface of the machine platform (1), and a lower bead pressing roller (6) is provided at a position to the left of the center of the bead rolling lower active shaft (5), a bead rolling upper pressing shaft (7) for vertically slidingly adjusting the spacing with the bead rolling lower active shaft (5) is provided at the corresponding upper end of the bead rolling lower active shaft (5), and bearing slides (8) for sliding adjustment in the slide groove in the mounting side plate (2) are provided at both ends of the bead rolling upper pressing shaft (7).

2. A bead rolling machine according to claim 1, characterized in that: An adjusting slot (9) is provided on the mounting side plate (2), and the bearing slides (8) at both ends of the roller upper pressure shaft (7) are slidably arranged in the adjusting slot (9), and a limiting pressure plate (10) is provided at the upper end of the adjusting slot (9) on the mounting side plate (2).

3. A bead rolling machine according to claim 2, characterized in that: The limiting pressure plate (10) is provided with a threaded rotating rod (11) which penetrates into the interior of the adjusting slide groove (9); the other end of the threaded rotating rod (11) is rotatably mounted on the middle portion of the upper end surface of the bearing slide seat (8) through a bearing member.

4. The bead rolling machine according to claim 1, characterized in that: The front and rear ends of the inner sides of the mounting side plates (2) are both vertically provided with strip plates (12), and the outer sides of the strip plates (12) are provided with mounting blocks, and the ribbed guide rollers (3) are installed on the mounting blocks through cylindrical rods provided on one side of the guide roller frame.

5. The bead rolling machine according to claim 1, characterized in that: An upper bead pressing roller (13) is installed at a position to the left of the center position of the bead pressing shaft (7), and the lower end of the upper bead pressing roller (13) is vertically staggered and arranged on one side of the lower bead pressing roller (6).

6. The bead rolling machine according to claim 1, characterized in that: A universal motor (14) is provided on one side of the interior of the machine (1), the rotating shaft of the universal motor (14) is connected to a screw reducer (15), and a driving sprocket (16) is provided on the output shaft of the screw reducer (15).

7. The bead rolling machine according to claim 6, characterized in that: One end of the lower driving shaft (5) of the rib rolling machine is movable and extends to the outside of one side of the machine platform (1) and is installed with a driven sprocket (17). A driving chain (18) is connected to the driven sprocket (17), and one end of the driving chain (18) is connected to the driving sprocket (16) to drive the lower driving shaft (5) of the rib rolling machine to rotate.

Citation Information

Patent Citations

  • Rib rolling machine

    CN209502655U