Punching and punching device for metal machining
Through the combination of hydraulic components and ratchet pawl mechanism, automatic punching and transportation of metal plates are realized, which solves the problem of low production efficiency caused by manual operation in the existing technology, realizes fully automated processing and improves production efficiency.
Patent Information
- Application Number
- CN202422786198.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-15
AI Technical Summary
In existing metal machining processes, manual placement and removal of metal plates are required, resulting in low production efficiency during batch processing.
Hydraulic components are used to drive the lifting block for automatic punching and transportation of metal plates, the ratchet and pawl mechanism is used to realize the automatic movement of the conveyor belt, and the magnetic head is used to clean waste chips to achieve fully automatic operation.
It improves the punching efficiency of metal plates, reduces labor costs and punching errors, and improves production efficiency.
Smart Images

Figure CN223352687U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal punching and punching, in particular to a metal machining punching and punching device. Background Art
[0002] In the current mechanical processing process, the processing of metal plates is widely used. When processing metal plates, multiple operations such as cutting and punching are often performed on the metal plates. Among them, punching and perforating is to use stamping equipment to cut and shape the metal plates to produce metal products of various shapes and sizes.
[0003] Existing metal machines often require manual placement of metal plates before processing, followed by punching and punching, and finally manual removal before the next metal plate can be processed. Once this method involves batch processing, it will seriously slow down the overall processing speed, resulting in reduced production efficiency. Utility Model Content
[0004] The purpose of the present utility model is to solve the following shortcomings in the prior art: the existing metal machines often require manual placement of the metal plate before processing, and then the machine performs punching and punching, and finally manually removes it before continuing to process the next metal plate. Once this method involves batch processing, it will seriously slow down the overall processing speed, thereby reducing production efficiency. A quick-release structure for a battery box is proposed.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A metal machining punching device comprises a body, wherein the left and right side walls of the body are fixedly mounted with support blocks, a plurality of the support blocks are fixedly mounted with a top cover through a plurality of support rods, the top cover is connected to a lifting block through a hydraulic component, a rack rod is provided on the side wall of the lifting block, a punching head is fixedly mounted on the lower surface of the lifting block, a transmission shaft is rotatably mounted on the lower surface of the top cover through a fixed block, one end of the transmission shaft is connected to a ratchet component, and the other end is fixedly sleeved with a driving sprocket, the ratchet component comprises a ratchet fixedly sleeved on the transmission shaft The wheel disc has a ratchet gear rotatably sleeved on the ratchet disc, the outer ring of the ratchet gear is provided with external teeth, the inner ring is provided with a tooth opening, and its outer teeth are meshed with the rack rod, a plurality of slots are provided on the ratchet disc, and a torsion spring shaft is rotatably installed on the side wall of the slot, and a pawl is fixedly sleeved on the torsion spring shaft, two rollers are horizontally rotatably installed on the inner wall of the machine body, one end of one of the rollers passes through the side wall of the machine body and is fixedly sleeved with a driven sprocket, a chain is meshed and wrapped around the driving sprocket and the driven sprocket, and a transmission belt is wrapped around the surface of the two rollers.
[0007] Preferably, a template belt is fixedly sleeved on the surface of the conveying crawler belt, and a plurality of template grooves matching the size of the metal plate are opened on the surface of the template belt.
[0008] Preferably, the hydraulic component includes a hydraulic cylinder fixedly mounted on the upper surface of the top cover, a drive shaft of the hydraulic cylinder passes through the top cover and is fixedly connected to the lifting block.
[0009] Preferably, a cleaning plate is fixedly mounted on the inner wall of the machine body, and a magnet head is fixedly mounted on the lower surface of the cleaning plate.
[0010] Preferably, a placement box is fixedly mounted on the upper surface of the body, an entrance is opened on the surface of the placement box, and a collection box is fixedly mounted on the inner wall of the body.
[0011] Preferably, the longitudinal section of the magnet head is circular, and the radius covers the entire template groove.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] The lifting block is pushed vertically downward by the hydraulic component to punch holes in the metal plate on the conveyor belt. Because the ratchet component will not drive the transmission component to rotate when the rack rod moves downward, stable punching can be performed. When the lifting block moves vertically upward, the ratchet component will start to rotate, thereby driving the transmission component to run, and finally controlling the conveyor belt to start moving, transporting the processed metal plate away, and transporting the next metal plate to be processed to just under the punching head, realizing fully automatic punching and transportation of metal plates, reducing labor costs and punching errors, and improving overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of a metal machining punching and punching device proposed by the utility model;
[0015] Figure 2 This is a partial three-dimensional structural diagram of the lifting block and the transmission shaft in a metal machining punching and punching device proposed by the present invention;
[0016] Figure 3 This is a partial front structural diagram of the ratchet and pawl in a metal machining punching and punching device proposed by the present invention;
[0017] Figure 4 This is a partial three-dimensional structural diagram of a magnet head and a placement box in a metal machining punching and punching device proposed by the present invention.
[0018] In the figure: 1 body, 2 support block, 3 top cover, 4 lifting block, 5 rack rod, 6 ratchet gear, 7 ratchet plate, 8 pawl, 9 torsion spring shaft, 10 transmission shaft, 11 driving sprocket, 12 chain, 13 driven sprocket, 14 roller, 15 transmission crawler, 16 template belt, 17 template slot, 18 hydraulic cylinder, 19 fixed block, 20 magnet head, 21 placement box, 22 collection box. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] The terms "upper", "lower", "left", "right", "middle" and "one" used in the present invention are only for the convenience of description and are not intended to limit the scope of application of the present invention. Changes or adjustments to their relative relationships shall be deemed to be within the scope of application of the present invention without substantially changing the technical content.
[0021] Reference Figures 1-4 A metal machining punching device includes a body 1, support blocks 2 are fixedly installed on the left and right side walls of the body 1, multiple support blocks 2 are fixedly installed with a top cover 3 through multiple support rods, and the top cover 3 is connected to the lifting block 4 through a hydraulic component. The hydraulic component includes a hydraulic cylinder 18 fixedly installed on the upper surface of the top cover 3, the lower surface of the drive shaft of the hydraulic cylinder 18 passes through the top cover 3 and is fixedly connected to the upper surface of the lifting block 4, a rack rod 5 is opened on the side wall of the lifting block 4, a punching head is fixedly installed on the lower surface of the lifting block 4, and a transmission shaft 10 is rotatably installed on the lower surface of the top cover 3 through a fixed block 19. One end of the transmission shaft 10 is connected to a ratchet component, and the other end is fixedly sleeved with The driving sprocket 11 and the ratchet component include a ratchet plate 7 fixedly sleeved on the transmission shaft 10, and the ratchet plate 7 is rotatably sleeved with a ratchet gear 6. The outer ring of the ratchet gear 6 is provided with external teeth, and the inner ring is provided with a tooth opening, and its outer teeth are meshed with the rack rod 5. A plurality of slots are provided on the ratchet plate 7, and a torsion spring shaft 9 is rotatably installed on the side wall of the slot, and a pawl 8 is fixedly sleeved on the torsion spring shaft 9. Two rollers 14 are horizontally rotatably installed on the inner wall of the body 1, one end of which passes through the side wall of the body 1 and is fixedly sleeved with a driven sprocket 13. A chain 12 is meshed and wound around the driving sprocket 11 and the driven sprocket 13, and a conveyor belt 15 is wrapped around the surface of the two rollers 14.
[0022] During processing, the hydraulic cylinder 18 will push the lifting block 4 to move vertically downward through the driving shaft, and then punch the metal plate on the conveyor belt 15 through the punching head. At the same time, the rack rod 5 will drive the ratchet gear 6 to start rotating counterclockwise, but because the teeth of its inner ring will press the pawl 8 into the slot, the ratchet disk 7 will not rotate. When the punching of the metal plate is completed, the lifting block 4 will start to move up and reset. At this time, the rack rod 5 will drive the ratchet gear 6 to start rotating clockwise. At this time, the teeth of its inner ring will press against the pawl 8, thereby driving the entire ratchet disk 7 to start rotating, and then drive the roller 14 to start rotating through the active sprocket 11, chain 12 and driven sprocket 13, so that the conveyor belt 15 starts to move, transporting the processed metal plate away, and transporting the next metal plate to be processed to the bottom of the punching head.
[0023] A template belt 16 is fixedly sleeved on the surface of the conveying crawler 15 , and a plurality of template grooves 17 matching the size of the metal plate are opened on the surface of the template belt 16 .
[0024] The template belt 16 rotates along with the conveyor belt 15 , and the template grooves 17 provided on the surface of the template belt 16 can be used to place and fix the metal plates.
[0025] A cleaning plate is fixedly installed on the inner wall of the body 1, a magnet head 20 is fixedly installed on the lower surface of the cleaning plate, a placement box 21 is fixedly installed on the upper surface of the body 1, an entrance is opened on the surface of the placement box 21, and a collection box 22 is fixedly installed on the inner wall of the body 1.
[0026] The metal plates to be processed are placed in batches into the placement box 21, and the bottom metal plate will fall from the placement entrance into one of the template slots 17. The remaining metal plates will continue to accumulate in the placement box 21 due to the height limit below the placement entrance. When the conveyor belt 15 moves, the bottom metal plate will be sent under the punching head, and the next metal plate will just fall into the next corresponding template slot 17. This alternating cycle will continue, and the metal plate after punching will continue to move with the conveyor belt 15, and then pass through the cleaning plate. At this time, the magnetic head 20 will absorb the metal waste remaining on the surface of the metal plate, and finally the clean metal plate will fall into the collection box 22.
[0027] The longitudinal section of the magnet head 20 is circular, and the radius covers the entire template groove 17 .
[0028] The magnet head 20 fully covers and absorbs the metal scraps on the template groove 17 .
[0029] After the punching is completed, the lifting block 4 will start to move up and reset, and the rack rod 5 will drive the ratchet gear 6 to start rotating clockwise. At this time, the teeth of its inner ring will press the ratchet 8 into the slot, thereby driving the entire ratchet disc 7 to start rotating, and then the driving sprocket 11, chain 12 and driven sprocket 13 will drive the roller 14 to start rotating, so that the conveyor belt 15 starts to move, and the processed metal plate is transported away, and the next metal plate to be processed is transported to the bottom of the punching head, thereby realizing fully automatic punching and transportation of metal plates, reducing labor costs and punching errors, and improving overall production efficiency.
[0030] In the present invention, unless otherwise clearly specified or limited, the terms “installed”, “connected”, “connected”, “fixed” and the like should be understood in a broad sense.
[0031] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A metal machining punching and punching device, comprising a body (1), characterized in that: The left and right side walls of the machine body (1) are fixedly mounted with support blocks (2), and a plurality of the support blocks (2) are fixedly mounted with a top cover (3) via a plurality of support rods. The top cover (3) is connected to a lifting block (4) via a hydraulic component, and a rack rod (5) is fixedly mounted on the side wall of the lifting block (4). A punching head is fixedly mounted on the lower surface of the lifting block (4). A transmission shaft (10) is rotatably mounted on the lower surface of the top cover (3) via a fixed block (19). One end of the transmission shaft (10) is connected to a ratchet component, and the other end is fixedly sleeved with a driving sprocket (11). The ratchet component includes a ratchet disc (7) fixedly sleeved on the transmission shaft (10). The ratchet disc (7) rotates A ratchet gear (6) is sleeved, the outer ring of the ratchet gear (6) is provided with external teeth, the inner ring is provided with a tooth opening, and the external teeth are meshed with the rack rod (5), the ratchet disc (7) is provided with a plurality of slots, the side wall of the slot is rotatably mounted with a torsion spring shaft (9), the torsion spring shaft (9) is fixedly sleeved with a ratchet pawl (8), the inner wall of the body (1) is horizontally rotatably mounted with two rollers (14), one end of one of the rollers (14) passes through the side wall of the body (1) and is fixedly sleeved with a driven sprocket (13), a chain (12) is meshed and wound between the driving sprocket (11) and the driven sprocket (13), and a conveyor belt (15) is wound around the surface of the two rollers (14).
2. A metal machining punching and punching device according to claim 1, characterized in that: A template belt (16) is fixedly sleeved on the surface of the conveying crawler (15), and a plurality of template grooves (17) matching the size of the metal plate are opened on the surface of the template belt (16).
3. The metal machining punching and punching device according to claim 1, characterized in that: The hydraulic component comprises a hydraulic cylinder (18) fixedly mounted on the upper surface of the top cover (3); the lower surface of the drive shaft of the hydraulic cylinder (18) passes through the top cover (3) and is fixedly connected to the upper surface of the lifting block (4).
4. The metal machining punching and punching device according to claim 1, characterized in that: A cleaning plate is fixedly mounted on the inner wall of the machine body (1), and a magnet head (20) is fixedly mounted on the lower surface of the cleaning plate.
5. The metal machining punching and punching device according to claim 1, characterized in that: A placement box (21) is fixedly mounted on the upper surface of the machine body (1), an inlet is provided on the surface of the placement box (21), and a collection box (22) is fixedly mounted on the inner wall of the machine body (1).
6. The metal machining punching and punching device according to claim 4, characterized in that: The longitudinal section of the magnet head (20) is circular, and the radius covers the entire template groove (17).