Fixture for gear box machining

By designing a gearbox processing fixture that includes a clamping and positioning mechanism, the problem of the fixture being unable to adjust its position in the prior art is solved, flexible fixation and stable positioning of the gearbox are achieved, and the convenience and stability of processing are improved.

CN223353603UActive Publication Date: 2025-09-19RUGAO CHENJIE PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422610605.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-19
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The fixture in the prior art cannot adjust the position of the gear box, which is inconvenient for workers to use.

Method used

A gearbox processing fixture is designed, which includes a clamping mechanism and a positioning mechanism. The clamping mechanism realizes independent clamping and position adjustment of the gearbox through a flip component and a clamping component, and the positioning mechanism realizes stable positioning of the turntable through a reset component and a positioning component.

Benefits of technology

The gear box can be adjusted in position and turned over after being fixed, which is convenient for subsequent processing and improves the stability and convenience of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gear box machining, and discloses a gear box machining clamp which comprises a base, a clamping mechanism is arranged on the top of the base, a positioning mechanism is arranged on the outer side of the clamping mechanism, and the clamping mechanism comprises an overturning assembly, a clamping assembly and a limiting assembly. The overturning assemblies are arranged on the left side and the right side of the top of the base, the clamping assemblies are arranged in the overturning assemblies, and the limiting assemblies are arranged on the outer sides of the clamping assemblies. According to the fixture for machining the gear box, through the arranged clamping mechanism, a worker can drive clamping plates to move inwards only by rotating a twisting disc, so that the clamping plates on the left side and the right side are matched with a convex block to complete clamping treatment on a gear box main body, and the clamping plates on the left side and the right side are independently controlled; a worker can control the position deviation after the gear box is fixed by adjusting the inward moving distance of the clamping plates on the left side and the right side, and meanwhile the rotating disc is rotationally connected into the top of the supporting frame.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear box processing, in particular to a clamp for gear box processing. Background Art

[0002] A device used to fix the workpiece in the mechanical manufacturing process so that it occupies the correct position for construction or inspection is also called a fixture. In a broad sense, any device used to quickly, conveniently and safely install the workpiece in any process can be called a fixture.

[0003] According to the "A Gearbox Processing Fixture (Publication Number: CN 218081591U; Application Number: 202220883948.6)" published on the patent website, the above application optimizes the problem that "the existing gearbox processing fixture is not convenient to clamp, and the angle of the clamp cannot be adjusted, resulting in only clamping the vertical surface of the gearbox, which has low practicality. In addition, the clamp adopts a rigid connection, which is inconvenient to disassemble and replace when damaged." However, after the clamp in the above application fixes the gearbox, the position of the gearbox cannot be adjusted, which is inconvenient for staff to use. Utility Model Content

[0004] The purpose of the present invention is to provide a fixture for machining a gear box to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a fixture for processing a gearbox, comprising a base, a clamping mechanism is provided on the top of the base, and a positioning mechanism is provided on the outside of the clamping mechanism.

[0006] The clamping mechanism includes a flip assembly, a clamping assembly and a limiting assembly. The flip assembly is arranged on the left and right sides of the top of the base, the clamping assembly is arranged inside the flip assembly, and the limiting assembly is arranged outside the clamping assembly.

[0007] The positioning mechanism includes a reset component, a positioning component and a pulling component. The reset component is arranged outside the flip component, the positioning component is arranged above the reset component, and the pulling component is arranged at the front and rear sides of the reset component.

[0008] Preferably, the flip assembly includes a support frame, which is fixedly connected to the left and right sides of the top of the base. A turntable is rotatably connected to the top of the support frame, a protrusion is fixedly connected to the turntable, and a fixed screw barrel is fixedly connected to the protrusion.

[0009] Preferably, the clamping assembly includes a threaded shaft, which is threadedly connected to the inner ring of the fixed screw barrel, a torsion disk is fixedly connected to the outer side of the threaded shaft, a clamping plate is rotatably connected to the inner side of the clamping plate, and a protrusion is fixedly connected to the inner side of the clamping plate.

[0010] Preferably, the limiting assembly includes a limiting slide rod, the limiting slide rod is fixedly connected to the outside of the splint, the inner side of the outer ring of the limiting slide rod is fixedly connected to a pad, the pad is fixedly connected to the outside of the splint, the outer side of the limiting slide rod is fixedly connected to a connecting frame, and the connecting frame is sleeved on the outer ring of the threaded shaft.

[0011] Preferably, the reset assembly includes a fixed cylinder, which is fixedly connected to the outside of the support frame, a rectangular slide cylinder is slidably connected inside the fixed cylinder, a compression spring is fixedly connected to the top of the rectangular slide cylinder, and the compression spring is fixedly connected to the bottom of the fixed cylinder.

[0012] Preferably, the positioning assembly includes a clamping block, the clamping block is fixedly connected to the top of the rectangular slide, the top of the clamping block is clamped with a positioning sleeve, and the positioning sleeve is fixedly connected to the outside of the turntable.

[0013] Preferably, the pulling assembly includes a movable slide, which is fixedly connected to the front and rear sides of the rectangular slide, and is slidably connected to the front and rear sides of the fixed tube. The inner ring of the movable slide is rotatably connected to a pull rod, and the pull rod is sleeved on the outside of the fixed tube.

[0014] Compared with the prior art, the present invention provides a gearbox processing fixture with the following features:

[0015] Beneficial effects:

[0016] 1. The clamp for processing the gearbox has a clamping mechanism. The staff only needs to rotate the torsion disk to drive the clamping plates to move inward, so that the clamping plates on the left and right sides cooperate with the protrusions to complete the clamping of the gearbox body. Since the clamping plates on the left and right sides are independently controlled, the staff can control the position deviation of the gearbox after it is fixed by adjusting the distance that the clamping plates on the left and right sides move inward. At the same time, since the turntable is connected to the top of the support frame, the staff can flip the fixed gearbox as needed. After the device fixes the gearbox, the staff can still adjust the position relationship of the gearbox, which is convenient for the staff to process and handle it later and is convenient for the staff to use.

[0017] 2. The gearbox processing fixture has a positioning mechanism. The rectangular slide drives the clamping block to always maintain the upward force under the action of the compression spring, so that the clamping block is clamped into the bottom of the outer ring of the positioning sleeve to complete the positioning of the turntable. The staff can position the turntable at any angle during the rotation of the turntable, which increases the stability of the device during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0019] Figure 1 This is a front view of the utility model;

[0020] Figure 2 It is a partial structural diagram of the utility model;

[0021] Figure 3 This is a partial structural sectional view of the utility model;

[0022] Figure 4 It is the exploded diagram of the clamping mechanism part;

[0023] Figure 5 It is a cross-sectional view of the positioning mechanism structure.

[0024] In the figure: 1. Clamping mechanism; 11. Flipping assembly; 1101. Support frame; 1102. Turntable; 1103. Boss; 1104. Fixed screw barrel; 12. Clamping assembly; 1201. Threaded shaft; 1202. Torsion disk; 1203. Clamping plate; 1204. Boss; 13. Limiting assembly; 1301. Limiting slide bar; 1302. Pad; 1303. Connecting frame; 2. Positioning mechanism; 21. Reset assembly; 2101. Fixed barrel; 2102. Rectangular slide; 2103. Compression spring; 22. Positioning assembly; 2201. Block; 2202. Positioning sleeve; 23. Pulling assembly; 2301. Moving slide bar; 2302. Pull rod; 3. Base. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0027] The utility model provides a technical solution:

[0028] Example 1

[0029] Combine Figures 1 to 5 A gearbox processing fixture includes a base 3, a clamping mechanism 1 is provided on the top of the base 3, and a positioning mechanism 2 is provided on the outside of the clamping mechanism 1;

[0030] The clamping mechanism 1 includes a flip assembly 11 , a clamping assembly 12 and a limit assembly 13 . The flip assembly 11 is arranged on the left and right sides of the top of the base 3 , the clamping assembly 12 is arranged inside the flip assembly 11 , and the limit assembly 13 is arranged outside the clamping assembly 12 .

[0031] The flip assembly 11 includes a support frame 1101, which is fixedly connected to the left and right sides of the top of the base 3. A turntable 1102 is rotatably connected to the top of the support frame 1101, a cam 1103 is fixedly connected to the turntable 1102, and a fixed screw barrel 1104 is fixedly connected to the cam 1103. The clamping assembly 12 includes a threaded shaft 1201, which is threadedly connected to the inner ring of the fixed screw barrel 1104, and a torsion disc 1202 is fixedly connected to the outer side of the threaded shaft 1201. The inner side of the shaft 1201 is rotatably connected to a splint 1203, and the inner side of the splint 1203 is fixedly connected to a protrusion 1204. The limiting assembly 13 includes a limiting slide 1301, which is fixedly connected to the outer side of the splint 1203. The inner side of the outer ring of the limiting slide 1301 is fixedly connected to a pad 1302, and the pad 1302 is fixedly connected to the outer side of the splint 1203. The outer side of the limiting slide 1301 is fixedly connected to a connecting frame 1303, and the connecting frame 1303 is sleeved on the outer ring of the threaded rotating shaft 1201.

[0032] Furthermore: the staff only needs to rotate the torsion plate 1202 to drive the splint 1203 to move inward, so that the splints 1203 on the left and right sides cooperate with the protrusion 1204 to complete the clamping of the gear box body. Since the splints 1203 on the left and right sides are independently controlled, the staff can control the position deviation of the gear box after it is fixed by adjusting the distance that the splints 1203 on the left and right sides move inward. At the same time, since the turntable 1102 is rotatably connected to the top of the support frame 1101, the staff can flip the fixed gear box as needed, so that after the device fixes the gear box, the staff can still adjust the position relationship of the gear box, which is convenient for the staff to process and handle it later and convenient for the staff to use.

[0033] Example 2

[0034] See Figure 1 、 Figure 2 、 Figure 3 and Figure 5 , and on the basis of Example 1, it is further obtained that the positioning mechanism 2 includes a reset component 21, a positioning component 22 and a pulling component 23, the reset component 21 is arranged on the outside of the flip component 11, the positioning component 22 is arranged above the reset component 21, and the pulling component 23 is arranged on the front and rear sides of the reset component 21.

[0035] The reset assembly 21 includes a fixed cylinder 2101, which is fixedly connected to the outer side of the support frame 1101. A rectangular slide 2102 is slidably connected to the fixed cylinder 2101. A compression spring 2103 is fixedly connected to the top of the rectangular slide 2102. The compression spring 2103 is fixedly connected to the bottom of the fixed cylinder 2101. The positioning assembly 22 includes a clamping block 2201, which is fixedly connected to the top of the rectangular slide 2102. A positioning sleeve 2202 is clamped on the top of the clamping block 2201. The positioning sleeve 2202 is fixedly connected to the outer side of the turntable 1102. The pulling assembly 23 includes a movable slide 2301, which is fixedly connected to the front and rear sides of the rectangular slide 2102. The movable slide 2301 is slidably connected to the front and rear sides of the fixed cylinder 2101. The inner circle of the movable slide 2301 is rotatably connected to the pull rod 2302, and the pull rod 2302 is sleeved on the outer side of the fixed cylinder 2101.

[0036] Furthermore: the rectangular slide 2102 drives the block 2201 to always maintain the force of moving upward under the action of the compression spring 2103, so that the block 2201 is engaged with the bottom of the outer ring of the positioning sleeve 2202 to complete the positioning of the turntable 1102, so that the staff can position the turntable 1102 at any angle during the rotation of the turntable 1102, thereby increasing the stability of the device during use.

[0037] In actual operation, when this device is used, when the gear box needs to be clamped, the staff rotates the torsion plates 1202 on both sides, and the rotation of the torsion plates 1202 drives the threaded shaft 1201 to rotate, and the threaded shaft 1201 rotates on the inner ring of the fixed screw cylinder 1104 to move inward, and the inward movement of the threaded shaft 1201 drives the clamping plates 1203 and the protrusion 1204 to move inward until the distance between the left and right clamping plates 1203 is slightly larger than the side length of the gear box. After that, the staff places the gear box between the left and right clamping plates 1203, and then rotates the left and right torsion plates 1202 again to move the left and right clamping plates 1203 inward until the limit is reached. At this time, the clamping process of the gear box is completed;

[0038] When it is necessary to flip the clamped gearbox, the staff first pulls the pull rods 2302 on the left and right sides to move downward. The pull rods 2302 move downward and drive the rectangular slide 2102 to move downward through the moving slide 2301. The rectangular slide 2102 moves downward and drives the block 2201 to move downward. The block 2201 moves downward and retracts into the fixed cylinder 2101 to release the connection with the positioning sleeve 2202. Then the staff can rotate the turntable 1102 to control the gearbox to flip. After the flipping angle is appropriate, the staff releases the limit of the pull rods 2302 on the left and right sides. At this time, the rectangular slide 2102 drives the block 2201 to move upward under the action of the compression spring 2103. The block 2201 moves upward and is clamped in the outer ring of the positioning sleeve 2202. At this time, the positioning process of the turntable 1102 is completed, and the angle flipping process of the clamped gearbox is completed.

[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A fixture for machining a gearbox, comprising a base (3), characterized in that: A clamping mechanism (1) is provided on the top of the base (3), and a positioning mechanism (2) is provided on the outside of the clamping mechanism (1); The clamping mechanism (1) comprises a turning assembly (11), a clamping assembly (12) and a limiting assembly (13); the turning assembly (11) is arranged on the left and right sides of the top of the base (3); the clamping assembly (12) is arranged inside the turning assembly (11); and the limiting assembly (13) is arranged outside the clamping assembly (12); The positioning mechanism (2) comprises a reset component (21), a positioning component (22) and a pulling component (23); the reset component (21) is arranged outside the flip component (11); the positioning component (22) is arranged above the reset component (21); and the pulling component (23) is arranged at the front and rear sides of the reset component (21).

2. A gearbox processing fixture according to claim 1, characterized in that: The flip assembly (11) comprises a support frame (1101), wherein the support frame (1101) is fixedly connected to the left and right sides of the top of the base (3), a turntable (1102) is rotatably connected inside the top of the support frame (1101), a cam (1103) is fixedly connected inside the turntable (1102), and a fixed screw barrel (1104) is fixedly connected inside the cam (1103).

3. The gearbox processing fixture according to claim 1, characterized in that: The clamping assembly (12) comprises a threaded shaft (1201), the threaded shaft (1201) being threadedly connected to the inner ring of the fixed screw barrel (1104), a torsion disc (1202) being fixedly connected to the outer side of the threaded shaft (1201), a clamping plate (1203) being rotatably connected to the inner side of the threaded shaft (1201), and a protrusion (1204) being fixedly connected to the inner side of the clamping plate (1203).

4. The gearbox processing fixture according to claim 1, characterized in that: The limiting assembly (13) includes a limiting slide bar (1301), the limiting slide bar (1301) is fixedly connected to the outside of the splint (1203), a pad (1302) is fixedly connected to the inner side of the outer ring of the limiting slide bar (1301), the pad (1302) is fixedly connected to the outside of the splint (1203), and a connecting frame (1303) is fixedly connected to the outside of the limiting slide bar (1301), and the connecting frame (1303) is sleeved on the outer ring of the threaded shaft (1201).

5. The gearbox processing fixture according to claim 1, characterized in that: The reset assembly (21) comprises a fixed cylinder (2101), wherein the fixed cylinder (2101) is fixedly connected to the outside of the support frame (1101), a rectangular slide cylinder (2102) is slidably connected to the inside of the fixed cylinder (2101), a compression spring (2103) is fixedly connected to the top of the rectangular slide cylinder (2102), and the compression spring (2103) is fixedly connected to the bottom of the fixed cylinder (2101).

6. The gearbox processing fixture according to claim 1, characterized in that: The positioning assembly (22) comprises a clamping block (2201), the clamping block (2201) being fixedly connected to the top of the rectangular slide (2102), a positioning sleeve (2202) being clamped on the top of the clamping block (2201), and the positioning sleeve (2202) being fixedly connected to the outside of the turntable (1102).

7. The gearbox processing fixture according to claim 1, characterized in that: The pulling component (23) includes a movable slide (2301), which is fixedly connected to the front and rear sides of the rectangular slide (2102), and the movable slide (2301) is slidably connected to the front and rear sides of the fixed cylinder (2101). The inner circle of the movable slide (2301) is rotatably connected to a pull rod (2302), and the pull rod (2302) is sleeved on the outer side of the fixed cylinder (2101).

Citation Information

Patent Citations

  • Fixture for gear box machining

    CN218081591U