Multi-section linkage temperature control rubber mixing device
Through the multi-stage linkage temperature-controlled rubber mixing device, the combined design of a vacuum suction machine, a mixing mechanism and multiple groups of heating boxes is used to solve the problem of insufficient heating of the rubber material at the central axis of the conveying pipe, thereby achieving uniform heating of the rubber material and improving the rubber mixing quality.
Patent Information
- Application Number
- CN202421312098.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-06-07
AI Technical Summary
In existing rubber mixing equipment, the rubber material located at the central axis of the conveying pipe is not heated enough, resulting in poor rubber mixing quality.
A multi-stage linkage temperature-controlled rubber mixing device is used. Through the combined design of a vacuum suction machine, a mixing mechanism, a heating box and a flat conveying pipe, it is ensured that the rubber material at the central axis of the conveying pipe is fully heated. The temperature adjustment of multiple groups of heating boxes and heating layers is used to achieve uniform heating of the rubber material in the conveying pipe.
The heating uniformity of the rubber compound and the mixing quality are improved, and the production efficiency is increased.
Smart Images

Figure CN223354637U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber refining, in particular to a multi-stage linked temperature-controlled rubber refining device. Background Art
[0002] Rubber mixing involves kneading rubber using a rubber mixer. Rubber mixers use circular conveying pipes to transport the rubber. During this process, the rubber needs to be heated. Conventional methods employ heating rings on the sidewalls of the conveying pipes. These rings heat the pipe walls, which in turn heat the rubber within them. However, the portion of the rubber located at the central axis of the pipe, being further away from the pipe wall, receives insufficient heat, resulting in poor mixing quality. Utility Model Content
[0003] The purpose of the utility model is to provide a multi-stage linkage temperature-controlled rubber mixing device, which can allow the rubber material at the central axis of the conveying pipe to be sufficiently heated to improve the rubber mixing quality and production efficiency.
[0004] To achieve the above-mentioned purpose, the utility model provides a multi-stage linkage temperature-controlled rubber mixing device, which includes a vacuum suction machine, a mixing mechanism for mixing rubber materials is installed at the discharge interface end of the vacuum suction machine, and a heating box, in which a flat conveying pipe is installed. The input end of the conveying pipe is connected to the output end of the mixing mechanism, and a control valve is provided at the connection point.
[0005] Furthermore, a feed pipe is installed at the bottom of the vacuum suction machine, and a heat insulation layer is installed on the outside of the feed pipe.
[0006] Furthermore, there are multiple groups of heating boxes, among which: the first group of heating boxes is close to the mixing mechanism, the input end of the delivery pipe in the heating box passes through the outside of the heating box, connected to the output end of the mixing mechanism, the output end of the delivery pipe passes through the outside, and is connected to the input end of the delivery pipe in the second group of heating boxes, the output end of the delivery pipe in the heating box passes through the outside of the heating box, and is connected to the input end of the delivery pipe in the third group of heating boxes, and the output end of the delivery pipe of the heating box passes through the outside of the heating box.
[0007] Furthermore, a heat-insulating layer is installed inside the heating box, a heating layer for heating the inside of the box is installed inside the heat-insulating layer, and a heating tube with adjustable temperature is provided inside the heating layer.
[0008] Furthermore, a protective shell is installed on the outside of the heating box, a control switch for controlling the heating box is installed on the front of the protective shell, a control button for adjusting the heat emitted by the heating tube is installed on the front of the control switch, and a display screen is installed below the control switch.
[0009] Furthermore, the heating box is filled with a filling liquid, and the heating layer heats the delivery pipe specifically through the filling liquid. The inner wall of the heating layer is provided with blades for stirring the filling liquid in the heating box.
[0010] Furthermore, there are two blades, one of which is installed at the bottom of the inner wall of the heating layer on the side close to the input end of the conveying pipe, and the other is installed at the top of the inner wall of the heating layer on the side close to the output end of the conveying pipe.
[0011] The utility model discloses a multi-stage linkage temperature-controlled rubber mixing device, wherein the vacuum suction machine thereof is convenient for quickly sucking in rubber material, the mixing mechanism fully mixes the rubber material sucked in by the vacuum suction machine so that the rubber material is evenly mixed, and the heating box heats the wall of the conveying pipe; since the conveying pipe is flat, the central axis of the conveying pipe is close to the pipe wall of the flat side, the central axis of the conveying pipe is sufficiently heated, the rubber material is fully heated at the central axis of the conveying pipe, and the rubber mixing quality and production efficiency are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of a multi-stage linked temperature-controlled rubber refining device without the protective shell.
[0013] Figure 2 It is a schematic diagram of the heating box structure.
[0014] Figure 3 It is a schematic diagram of the front structure of a multi-stage linkage temperature-controlled rubber mixing device.
[0015] Figure 4 It is a structural diagram of the input end of the delivery pipe.
[0016] Explanation of the accompanying drawings: 1. Feed pipe, 11. Insulation layer, 12. Conveying pipe, 121. Screw, 121. Pipe wall, 123. Central axis, 2. Vacuum suction machine, 3. Mixing mechanism, 4. Control valve, 5. Heating box, 51. Insulation layer, 52. Heating layer, 53. Heating pipe, 6. Outlet valve, 7. Support rod, 71. Connecting plate, 72. Fixed seat, 8. Support column, 9. Blade, 10. Bottom plate, 100. Protective shell, 101. Control switch, 102 Control button, 103. Display screen, d. Distance from the middle axis to the pipe wall. DETAILED DESCRIPTION
[0017] The present invention is further described in detail below in conjunction with specific embodiments.
[0018] Multi-stage linkage temperature control rubber mixing device such as Figure 1As shown, it includes a vacuum suction machine 2, and a mixing mechanism 3 for mixing rubber materials is installed at the discharge interface end of the vacuum suction machine 2. It also includes three groups of heating boxes 5 arranged side by side, namely the first group of heating boxes 500, the second group of heating boxes 501, and the third group of heating boxes 502. The three groups of heating boxes 5 are all provided with conveying pipes 12, wherein: in the first group of heating boxes 500, the input end of the conveying pipe 12 passes through the outside of the first group of heating boxes 500 and is connected to the output end of the mixing mechanism 3. A control valve 4 is provided at the connection point. The output end of the conveying pipe 12 passes through the outside of the first group of heating boxes 500 and is connected to the input end of the conveying pipe 12 in the second group of heating boxes 501. The output end of the conveying pipe 12 in the second group of heating boxes 501 passes through the outside of the second group of heating boxes 501 and is connected to the input end of the conveying pipe 12 in the third group of heating boxes 502. The output end of the conveying pipe 12 of the third group of heating boxes 502 passes through the outside of the third group of heating boxes 502 and is provided with an outlet valve 6.
[0019] like Figure 1 The bottom is the base plate 10, and the vacuum suction machine 2 is mounted on the base plate 10 by the support rod 7. Specifically, the connecting plate 71 at the bottom of the support rod 7 is fixedly connected to the base plate 10, and the fixing seat 72 at the top of the support rod 7 is fixedly connected to the vacuum suction machine 2. The feeding pipe 1 is installed at the bottom of the vacuum suction machine 2. The mixing mechanism 3 is supported on the base plate 10 by the support column 8, and the heating box 5 is directly mounted on the base plate 10. Each heating box 5 is as shown in FIG. Figure 2 , an insulation layer 51 is installed inside, a heating layer 52 for heating the inside of the box is installed inside the insulation layer 51, a heating tube 53 with adjustable temperature is provided inside the heating layer 52, the heating box 5 is filled with filling liquid, and the heating layer 52 specifically heats the delivery pipe 12 through the filling liquid. The top of the inner wall of the heating layer 52 close to the input end of the delivery pipe 12 and the bottom of the inner wall of the heating layer 52 close to the output end of the delivery pipe 12 are each installed with a blade 9 for stirring the filling liquid in the heating box 5. The blade 9 stirs the filling liquid in the heating box 5 to make the temperature of the filling liquid in the box uniform, thereby avoiding excessive temperature difference between the input end and the output end of the rubber material in the delivery pipe 12 of the heating box 5. Figure 3The protective shell 100 is installed on the outside of the three groups of heating boxes 5 to protect the three groups of heating boxes 5. The front of the protective shell 100 is equipped with a control switch 101 for controlling the three groups of heating boxes 5. The front of the control switch 101 is equipped with a control button 102 for adjusting the heat dissipation of the heating tube 53. The signal of the adjustment control button 102 is transmitted to the controller (omitted in the figure). The controller controls the heating of the heating tube 53. The three groups of heating boxes 5 are at different temperatures. Among them, the temperature of the first group of heating boxes 500 is the lowest, the temperature of the second group of heating boxes 501 is moderate, and the temperature of the third group of heating boxes 502 is the highest, which meets the heating requirements of the rubber at different stages. The temperature of the heating box 5 can also be adjusted to the highest temperature of the first group of heating boxes 500 and the lowest temperature of the third group of heating boxes 502. A display screen 103 is installed below the control switch 101.
[0020] The rubber material conveying process in rubber mixing is as follows: the conveying pipe 12 is as follows: Figure 2 As shown, its input end is an inverted "L"-shaped flat tube, the output end is an "L"-shaped flat tube, the middle section is connected to a vertical round tube, and a screw 121 is installed in the round tube. The rubber material is sucked from the feed pipe 1 to the mixing mechanism 3 by the vacuum suction machine 2 - an insulation layer 11 is installed on the outside of the feed pipe 1 to prevent the rubber material from emitting heat; the mixing mechanism 3 mixes the rubber material evenly, and the evenly mixed rubber material is conveyed to the conveying pipe 12 through the control valve 4 - the control valve 4 can manually control the conveying of the rubber material; after the rubber material is input by the input end of the conveying pipe 12, it passes through the corner and is transported downward by its own weight, and then passes through the round tube and is driven upward by the motor-driven screw 121 to transport the rubber material. The rubber material is turned to the top, passes through the corner, and is transported downward again by its own weight; the heating box 5 heats the wall of the conveying pipe 12, and the wall heats the rubber material in the conveying pipe 12. After the rubber material is heated, it is discharged from the outlet valve 6. The input and output ends of the conveying pipe 12 are both flat tubes, as shown Figure 4 As shown, the distance d between the central axis 123 and the flat side tube wall 121 is relatively close, and the central axis 123 of the input end and the output end of the conveying tube 12 is sufficiently heated, and the rubber material is fully heated at the central axis 123 of the input end and the output end of the conveying tube 12; in the circular tube, the rubber material is driven upward by the screw 121, and the rubber material is turned over during the upward transportation process, and the rubber material is heated evenly, thereby improving the rubber mixing quality and production efficiency.
[0021] The above is only an embodiment of the present invention and does not limit the scope of patent protection. Those skilled in the art can make non-substantial changes or substitutions based on the present invention and still fall within the scope of patent protection.
Claims
1. Multi-stage linkage temperature control rubber mixing device, characterized by: It includes a vacuum suction machine, a mixing mechanism for mixing rubber materials is installed at the discharge interface end of the vacuum suction machine, and a heating box is also included. A flat conveying pipe is installed in the heating box, the input end of the conveying pipe is connected to the output end of the mixing mechanism, and a control valve is provided at the connection point. An insulation layer is installed inside the heating box, and a heating layer for heating the inside of the box is installed inside the insulation layer. A heating pipe with adjustable temperature is provided inside the heating layer. The heating box is filled with filling liquid, and the heating layer specifically heats the conveying pipe through the filling liquid. Blades for stirring the filling liquid in the heating box are installed on the inner wall of the heating layer. There are two blades, one of which is installed at the bottom of the inner wall of the heating layer on the side close to the input end of the conveying pipe, and the other is installed at the top of the inner wall of the heating layer on the side close to the output end of the conveying pipe.
2. The multi-stage linkage temperature-controlled rubber mixing device according to claim 1, characterized in that: A feeding pipe is installed at the bottom of the vacuum suction machine, and a heat insulation layer is installed on the outside of the feeding pipe.
3. The multi-stage linkage temperature-controlled rubber mixing device according to claim 1, characterized in that: There are multiple groups of heating boxes, among which: the first group of heating boxes is close to the mixing mechanism, the input end of the delivery pipe in the heating box passes through the outside of the heating box, connected to the output end of the mixing mechanism, the output end of the delivery pipe passes through the outside of the heating box, and is connected to the input end of the delivery pipe in the second group of heating boxes, the output end of the delivery pipe in the heating box passes through the outside of the heating box, and is connected to the input end of the delivery pipe in the third group of heating boxes, and the output end of the delivery pipe of the heating box passes through the outside of the heating box.
4. The multi-stage linkage temperature-controlled rubber mixing device according to claim 1, wherein: A protective shell is installed on the outside of the heating box, a control switch for controlling the heating box is installed on the front of the protective shell, a control button for adjusting the heat emitted by the heating tube is installed on the front of the control switch, and a display screen is installed below the control switch.