Hexagonal mesh fabric

The three-layer hexagonal mesh fabric, combined with the design of apocynum fiber, cotton fiber and nylon high-elastic yarn, solves the problems of easy wear, yellowing and wrinkling of sportswear fabrics, achieves breathability, crispness and durability, and improves the comfort and durability of use.

CN223355117UActive Publication Date: 2025-09-19FUZHOU DESHENG KNITTING & DYEING CO LTD
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Patent Information

Application Number
CN202422369136.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-09-19
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

Existing sportswear fabrics are prone to wear, yellowing, and shrinkage, and the moisture cannot be effectively discharged after absorbing sweat, causing discomfort.

Method used

The hexagonal mesh fabric adopts a three-layer structure, including a bottom base fabric, a hexagonal mesh layer and a surface layer. The bottom base fabric is a blend of apocynum fiber and cotton fiber, the surface layer is a floating and sinking interweaving of warp and weft yarns and heated and melted, the middle layer is a hexagonal mesh, the surface layer and the bottom layer are connected by spandex monofilament, and polyester fiber and nylon high-elastic yarn are used to improve strength and elasticity.

Benefits of technology

The fabric is breathable, crisp and durable, preventing deformation and wrinkling, providing a skin-friendly and comfortable use experience and extending its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textiles, in particular to a hexagonal mesh fabric which comprises bottom-layer base cloth, a hexagonal mesh layer and a surface layer which are connected in sequence, the bottom-layer base cloth comprises cotton fibers, the surface layer is formed by interweaving warp yarns and weft yarns in an up-and-down manner, the weft yarns are low-melting-point hot-melting yarns, and the contact parts of the warp yarns and the weft yarns are bonded into a whole after being heated and melted. The hexagonal mesh fabric has the advantages that the surface layer of the hexagonal mesh fabric does not use cotton fibers, yellowing and deformation are avoided (the base cloth of the bottom layer uses the cotton fibers, the advantages of the cotton fibers are reserved), contact points of the warps and the wefts of the surface layer are integrated, and the hexagonal mesh fabric is stiff, smooth and not prone to wrinkling. According to the hexagonal mesh fabric, the three layers of fabric are compounded, the limitation of the characteristics of chemical fiber fabric and natural fiber is broken through, the mesh fabric and the breathable and comfortable cotton fabric are compounded, the requirements for skin friendliness and comfort are met, and meanwhile the practicability that the hexagonal mesh fabric is not prone to damage or shrink is also considered.
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Description

Technical Field

[0001] The utility model relates to the technical field of textiles, in particular to a hexagonal mesh fabric. Background Art

[0002] Fabric, one of the three key elements of clothing, not only defines a garment's style and character but also directly influences its color and shape. Fabrics must not only be aesthetically pleasing but also extremely comfortable. During exercise, body temperature rises, which is restored to normal through perspiration. The moisture released by perspiration must be absorbed by the fabric and then expelled from the body. If body heat cannot be dissipated, moisture will bounce back and forth between the body and clothing, causing discomfort.

[0003] Sportswear on the market is typically made of cotton. While pure cotton is relatively comfortable to wear and has good moisture absorption and breathability, it is susceptible to wear and yellowing, shrinks easily, and sticks to the body after absorbing sweat. Therefore, developing a skin-friendly, breathable, and durable fabric that resists both breakage and shrinkage has become a pressing challenge for those skilled in the art. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a hexagonal mesh fabric which is breathable, crisp and not easy to be damaged.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: to provide a hexagonal mesh fabric, including a bottom base fabric, a hexagonal mesh layer and a surface layer connected in sequence; the bottom base fabric includes cotton fibers, and the surface layer is formed by floating and sinking interweaving of warp yarns and weft yarns, and the weft yarns are low-melting-point hot-melt yarns, and the contact parts of the warp yarns and weft yarns are heated and melted and then bonded into one.

[0006] Furthermore, in the above-mentioned hexagonal mesh fabric, the bottom base fabric also includes apocynum venetum fiber, and the bottom base fabric is formed by blending apocynum venetum fiber and cotton fiber.

[0007] Furthermore, in the above hexagonal mesh fabric, the weight ratio of the apocynum venetum fiber to the cotton fiber is 1-4:5-7.

[0008] Furthermore, in the above-mentioned hexagonal mesh fabric, the low-melting-point hot-melt yarn is polyester fiber.

[0009] Furthermore, in the above-mentioned hexagonal mesh fabric, the warp yarn includes a core layer and a covering layer, the core layer is nylon high-elastic yarn, and the covering layer is polyester fiber.

[0010] Furthermore, in the above-mentioned hexagonal mesh fabric, the hexagonal mesh layer is a warp-knitted nylon-spandex hexagonal mesh.

[0011] Furthermore, in the above-mentioned hexagonal mesh fabric, the bottom base fabric, the hexagonal mesh layer and the surface layer are connected by spandex monofilament.

[0012] The beneficial effects of the present invention are as follows: the surface layer of the hexagonal mesh fabric of the present application does not use cotton fibers, does not turn yellow or deform (the bottom base fabric uses cotton fibers to retain the advantages of cotton fibers), and the contact points of the warp and weft of the surface layer are integrated, making the fabric of the present application crisp and not easy to wrinkle. The middle layer uses hexagonal mesh, which is breathable and quick-drying, can support the entire fabric and prevent the product from deforming during the washing and drying process. The bottom base fabric can be blended from apocynum venetum fiber and cotton fiber. Apocynum venetum fiber is antibacterial, smooth, and has a silky feel, making the bottom layer of the resulting fabric breathable and skin-friendly and comfortable. The hexagonal mesh fabric of the present application breaks the limitations of the characteristics of chemical fiber fabrics and natural fibers themselves by compounding three layers of fabrics. The mesh fabric is selected and compounded with a breathable and comfortable cotton fabric. While meeting the requirements of skin-friendly comfort, it also takes into account the practicality of not being easily damaged or wrinkled. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic structural diagram of a hexagonal mesh fabric according to a specific embodiment of the present invention;

[0014] Figure 2 This is a schematic structural diagram of the surface layer of the hexagonal mesh fabric according to a specific embodiment of the present invention;

[0015] Description of labels:

[0016] 1. Bottom base fabric; 2. Hexagonal mesh layer; 3. Surface layer; 31. Warp yarn; 32. Weft yarn. DETAILED DESCRIPTION

[0017] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following description is given in conjunction with the embodiments and the accompanying drawings.

[0018] See also Figure 1 and Figure 2 The utility model provides a hexagonal mesh fabric, comprising a bottom base fabric 1, a hexagonal mesh layer 2 and a surface layer 3 connected in sequence; the bottom base fabric 1 comprises cotton fibers, and the surface layer 3 is formed by floating and sinking interweaving of warp yarns 31 and weft yarns 32, the weft yarns 32 being low-melting-point hot-melt yarns, and the contact parts of the warp yarns 31 and the weft yarns 32 are bonded into one body after being heated and melted.

[0019] The beneficial effects of this utility model are as follows: the surface layer 3 of the hexagonal mesh fabric of this application does not use cotton fibers, and thus does not yellow or deform (the underlying base fabric 1 uses cotton fibers, which have the advantages of cotton fibers). The contact points of the warp and weft threads of the surface layer 3 are integrated, making the fabric of this application crisp and wrinkle-resistant. The middle layer uses hexagonal mesh, which is breathable and quick-drying, providing support for the entire fabric and preventing deformation during washing and drying. The underlying base fabric 1 can be made of a blend of apocynum venetum fibers and cotton fibers. Apocynum venetum fibers are antibacterial, smooth, and have a silky feel, making the bottom layer of the resulting fabric breathable and skin-friendly.

[0020] The hexagonal mesh fabric of the present application breaks the limitations of the characteristics of chemical fiber fabrics and natural fibers themselves by compounding three layers of fabric. The mesh fabric is compounded with breathable and comfortable cotton fabric, which meets the requirements of skin-friendly comfort while also taking into account the practicality of not being easily damaged or wrinkled.

[0021] Furthermore, in the above-mentioned hexagonal mesh fabric, the bottom base fabric 1 also includes apocynum venetum fiber, and the bottom base fabric 1 is formed by blending apocynum venetum fiber and cotton fiber.

[0022] As can be seen from the above description, the bottom base fabric 1 can be made of a blend of apocynum venetum fiber and cotton fiber. Apocynum venetum fiber is antibacterial, smooth, and has a silky feel, making the bottom layer of the resulting fabric breathable, skin-friendly and comfortable.

[0023] Furthermore, in the above hexagonal mesh fabric, the weight ratio of the apocynum venetum fiber to the cotton fiber is 1-4:5-7.

[0024] From the above description, we can see that the price of cotton fiber is relatively low. Using more cotton fiber can reduce yarn costs without significantly affecting quality.

[0025] Furthermore, in the above-mentioned hexagonal mesh fabric, the low-melting-point hot-melt yarn is polyester fiber.

[0026] Furthermore, in the above-mentioned hexagonal mesh fabric, the warp yarn 31 includes a core layer and a covering layer, the core layer is nylon high-elastic yarn, and the covering layer is polyester fiber.

[0027] As can be seen from the above description, when nylon is stretched to 3-6%, its elastic recovery rate can reach 100%, allowing it to withstand tens of thousands of flexing cycles without breaking. However, nylon has poor heat and light resistance, and its retention is also poor, making it less crisp than polyester. Therefore, using nylon as the core layer gives the covering yarn high strength and toughness, while also being washable and non-deformable.

[0028] Furthermore, in the above-mentioned hexagonal mesh fabric, the hexagonal mesh layer 2 is a warp-knitted nylon-spandex hexagonal mesh.

[0029] From the above description, we can see that the warp-knitted nylon-spandex hexagonal mesh has excellent air and moisture permeability, light texture, easy washing and good softness.

[0030] Furthermore, in the above-mentioned hexagonal mesh fabric, the bottom base fabric 1, the hexagonal mesh layer 2 and the surface layer 3 are connected by spandex monofilament.

[0031] As can be seen from the above description, the bottom base fabric 1, the hexagonal mesh layer 2 and the surface layer 3 can be connected by yarn, and the arrangement of the above spandex monofilaments enables the fabric to have a certain elasticity in the longitudinal direction, or the three layers can be bonded.

[0032] Example 1

[0033] See also Figure 1 and Figure 2 , this embodiment discloses a hexagonal mesh fabric, comprising a bottom base fabric 1, a hexagonal mesh layer 2 and a surface layer 3 connected in sequence;

[0034] The bottom base fabric 1 comprises cotton fibers, and the bottom base fabric 1 is a blend of apocynum venetum fibers and cotton fibers, wherein the weight ratio of the apocynum venetum fibers to the cotton fibers is 2:6.

[0035] The surface layer 3 is formed by interweaving warp yarns 31 and weft yarns 32. The weft yarns 32 are low-melting-point hot-melt yarns. The contact areas between the warp yarns 31 and weft yarns 32 are heated, melted, and bonded together. The low-melting-point hot-melt yarns are polyester fibers. The warp yarns 31 include a core layer and a sheath layer. The core layer is nylon high-stretch yarn, and the sheath layer is polyester fiber.

[0036] The hexagonal mesh layer 2 is a warp-knitted nylon-spandex hexagonal mesh. The bottom base fabric 1, the hexagonal mesh layer 2 and the surface layer 3 are connected by spandex monofilament.

[0037] To sum up, the bottom base fabric of the hexagonal mesh fabric of the present application can be made of a blend of ramie fiber and cotton fiber. The ramie fiber is antibacterial, smooth, and has a silky feel, making the bottom layer of the resulting fabric breathable and skin-friendly and comfortable. The corrosion resistance, fast moisture absorption and release, and antibacterial properties of the ramie fiber make the bottom base fabric less likely to turn yellow and produce odor, thereby extending the service life of the resulting fabric and reducing the number of times the fabric needs to be cleaned or replaced.

[0038] The middle layer uses hexagonal mesh, which is breathable and quick-drying. It can support the entire fabric and prevent the product from deforming during the washing and drying process.

[0039] After the contact points of the warp and weft threads of the surface layer are heated and melted, the contact points of the warp and weft threads will be integrated, so that the surface layer of the hexagonal mesh fabric of the present application has high strength, washability, crispness and easy care.

[0040] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the description and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.

Claims

1. A hexagonal mesh fabric, characterized in that: It includes a bottom base fabric, a hexagonal mesh layer and a surface layer connected in sequence; the bottom base fabric includes cotton fibers, the surface layer is formed by warp yarns and weft yarns interwoven, the weft yarns are low-melting-point hot-melt yarns, and the contact parts of the warp yarns and weft yarns are heated and melted and then bonded into one.

2. The hexagonal mesh fabric according to claim 1, characterized in that: The low-melting-point hot-melt yarn is polyester fiber.

3. The hexagonal mesh fabric according to claim 1, characterized in that: The warp yarn comprises a core layer and a covering layer, the core layer is nylon high-elastic yarn, and the covering layer is polyester fiber.

4. The hexagonal mesh fabric according to claim 1, characterized in that: The bottom base fabric, the hexagonal mesh fabric layer and the surface layer are connected by spandex monofilaments.