Positioning tray assembly
The "two pins and one side" positioning method and guide groove design solve the instability problem of the positioning pallet during docking and transportation, achieve precise positioning and stability of the machine body, and improve docking efficiency and the overall efficiency of the production line.
Patent Information
- Application Number
- CN202421740442.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-07-22
AI Technical Summary
Existing positioning pallets are prone to inaccurate positioning when docking with the production line, resulting in low docking efficiency and easy collision. In addition, the positioning is unstable during the transportation process and it is difficult to adapt to the needs of various sizes of machines.
The "two pins and one surface" positioning method is combined with multiple positioning parts and guide grooves. The positioning pins and guide grooves are used to achieve precise positioning and stability of the body to prevent shaking, and the docking accuracy is ensured by the docking plug and anti-collision roller.
It achieves precise positioning and stability of the machine body, improves docking efficiency, has strong applicability, reduces energy consumption, and improves the overall efficiency of the production line and product quality.
Smart Images

Figure CN223356190U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of engines, and in particular relates to a positioning tray assembly. Background Art
[0002] The statements in this section merely provide background technical information related to the present invention and do not necessarily constitute prior art.
[0003] Pallets are the medium that transforms static goods into dynamic goods. They are a loading platform, and a movable platform, or in other words, a movable floor. Even goods that lose their flexibility when placed on the ground can immediately become mobile and flexible once they are loaded on a pallet, because the goods loaded on the pallet are always ready to be put into motion.
[0004] During the production process, the engine body needs to be transported using corresponding positioning pallets. Currently, positioning pallets are mostly used for positioning, transporting and material distribution in industrial automation. In scenarios such as automated production lines, logistics warehousing systems and sorting centers, the pallet needs to be docked with the production line. After docking, the body on the pallet (such as shell and cover parts) is transported along with the production line. Currently, some pallets are prone to inaccurate docking positions when docking with the production line, resulting in low docking efficiency. Collisions may occur during docking, causing partial structural damage. In addition, the accuracy of the body position needs to be ensured during transportation to prevent the body from shifting or falling before subsequent production and processing can be carried out. Although some pallets can currently be transported and positioned, their positioning accuracy and stability are limited, and only rough positioning can be achieved. They are prone to shaking during transportation, which will cause deviations in the subsequent processing and production positions. In addition, the size of the body that can be positioned is limited and cannot be flexibly adjusted, resulting in insufficient applicability. Utility Model Content
[0005] In response to the above problems, the utility model provides a positioning pallet assembly, which can ensure the accuracy and stability of the machine body positioning, avoid shaking of the machine body during transportation, and is suitable for machines of various sizes. It is more flexible to use and has strong applicability. It can also ensure the accuracy of the docking position when docking with the production line, improve the docking efficiency, and avoid collisions during docking.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A positioning tray assembly includes a tray body, a plurality of first positioning members spaced apart on the upper portion of the tray body, first fixing bolts provided at both ends of the first positioning members, the first positioning members being connected to the tray body via the first fixing bolts, and positioning pins symmetrically provided on the upper ends of the first positioning members; a second positioning member being provided on the inner side of the first positioning member, a second fixing bolt provided on the second positioning member, and the second positioning member being connected to the tray body via the second fixing bolts;
[0008] The machine body is guided by the outer side surface of the first positioning member, and the positioning pin is installed on one side of the upper part of the first positioning member to position the machine body;
[0009] Or the positioning pin is installed on the other side of the upper portion of the first positioning member to position the body;
[0010] Or the machine body is guided by the inner side surface of the first positioning member, and the positioning pin is installed on the upper part of the second positioning member to position the machine body.
[0011] Furthermore, the width of the lower end of the first positioning member is greater than the width of the upper end of the first positioning member, and the surface of the first positioning member is in close contact with the body.
[0012] Furthermore, the width of the upper end of the second positioning member is the same as that of the lower end, and the upper surface of the second positioning member is in close contact with the machine body; and a plurality of second fixing bolts are arranged at intervals.
[0013] Furthermore, a moving guide groove is provided on the side of the tray body, and auxiliary guide grooves are provided at both ends of the moving guide groove, and the depth of the auxiliary guide groove is greater than that of the moving guide groove.
[0014] Furthermore, an anti-collision roller is provided in the auxiliary guide groove, the anti-collision roller is sleeved on a wheel axle, and the upper end of the wheel axle passes through the tray body.
[0015] Furthermore, an external thread is provided on the outer surface of the upper end of the wheel axle, and a fixing nut is provided at the end of the wheel axle, and the fixing nut is threadedly connected to the wheel axle.
[0016] Furthermore, first square holes are provided at the front and rear ends of the tray body, and a plurality of second square holes are provided between the first square hole at the front end and the first square hole at the rear end.
[0017] Furthermore, the width of the first directional hole is smaller than that of the second square hole, and the first square hole and the second square hole pass through the tray body.
[0018] Furthermore, docking plugs are provided at both ends of the first square hole, and the docking plugs are connected to the tray body.
[0019] Furthermore, the height of the first positioning member is greater than the height of the second positioning member.
[0020] Compared with the prior art, the advantages and positive effects of this utility model are:
[0021] The utility model can realize the precise positioning of various types of machine bodies, adopts the "two pins and one side" method to effectively limit the multiple degrees of freedom of the machine body, the positioning position is more precise, effectively prevents the machine body from shaking, and improves stability; and through the arrangement and combination of multiple first positioning members and second positioning members and positioning pins, it can effectively limit machines of different sizes, is more flexible to use, and has strong applicability, which not only ensures the precise positioning of machines of various sizes on the pallet, but also significantly improves the positioning efficiency.
[0022] The utility model ensures the accurate docking and positioning of the pallet and the production line through the docking plug and the movable guide groove, assists the docking of the pallet base and the production line through the auxiliary guide groove, and prevents the collision between the two during the docking process through the anti-collision roller, thereby realizing precise material division operation. The docking position is ensured to be accurate through the cooperation of the docking plug, the movable guide groove, the auxiliary guide groove and the anti-collision roller, thereby improving the docking efficiency and avoiding collision during docking.
[0023] The first and second square holes in this utility model reduce the weight of the tray body, thus adopting a lightweight design. The lightweight design of the hollowed-out portion significantly reduces energy consumption during the material distribution, lifting, and lowering processes. This makes the entire positioning and material distribution process more efficient, reduces the mechanical burden, and thus improves the overall efficiency of the production line and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0025] Figure 1 This is a three-dimensional structural diagram of the positioning tray assembly of the utility model;
[0026] In the figure: 1-docking plug, 2-first positioning piece, 3-positioning pin, 4-tray body, 5-second square hole, 6-movable guide groove, 7-auxiliary guide groove, 8-anti-collision roller, 9-first fixing bolt, 10-second positioning piece, 11-second fixing bolt, 12-first square hole, 13-axle, 14-fixing nut. DETAILED DESCRIPTION
[0027] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.
[0028] Example 1:
[0029] The present invention will be described in detail below with reference to the accompanying drawings. The present embodiment discloses a positioning tray assembly, such as Figure 1 As shown, it includes a tray body 4, a plurality of first positioning members 2 are arranged at intervals on the upper part of the tray body 4, a first fixing bolt 9 is arranged at both ends of the first positioning member 2, the first positioning member 2 is connected to the tray body 4 through the first fixing bolt 9, and a positioning pin 3 is symmetrically arranged on the upper end of the first positioning member 2; a second positioning member 10 is arranged on the inner side of the first positioning member 2, a second fixing bolt 11 is arranged on the second positioning member 10, and the second positioning member 10 is connected to the tray body 4 through the second fixing bolt 11. The width of the lower end of the first positioning member 2 is greater than the width of the upper end of the first positioning member 2, and the surface of the first positioning member 2 is in close contact with the machine body. The width of the upper end of the second positioning member 10 is the same as the width of the lower end, and the upper surface of the second positioning member 10 is in close contact with the machine body; a plurality of second fixing bolts 11 are arranged at intervals.
[0030] The engine block assembly consists of a cylinder head cover, cylinder head, cylinder gasket, cylinder block, and oil pan. The block is the skeleton of the engine and serves as the mounting base for the various mechanisms and systems of the engine. All the main parts and accessories of the engine are installed inside and outside it, and it bears various loads. Different positioning methods are required for different blocks; the block is guided by the outer side of the first positioning member 2, and the positioning pin 3 is installed on one side of the upper part of the first positioning member 2 to position the block; or the positioning pin 3 is installed on the other side of the upper part of the first positioning member 2 to position the block; or the block is guided by the inner side of the first positioning member 2, and the positioning pin 3 is installed on the upper part of the second positioning member 10 to position the block.
[0031] like Figure 1 As shown, two first fixing bolts 9 are provided at both ends of the first positioning member 2 arranged on one side of the tray body 4, and three first fixing bolts 9 are provided at both ends of the first positioning member 2 on the other end, all of which are used to fix the first positioning member 2 so that the surface of the first positioning member 2 faces the machine body. The specific size of the first positioning member 2 and the number of the first positioning members 2 are designed according to actual needs; the positioning pin 3 is not shown on the first limit member at one end, which is used to show the screw hole on the first positioning member 2, not that the positioning pin 3 is not provided at this position.
[0032] In the utility model, three first positioning members 2 are respectively provided at the end of the tray body 4, and two positioning pins 3 are provided on the upper part of each first positioning member 2, realizing the six-degree-of-freedom positioning of "two pins and one side" (two pins and one side positioning belongs to complete positioning. One side and two pins positioning is a positioning method commonly used in the processing of shell and cover parts. One side is the large flat surface of the shell and cover, which is supported by a circle of several pads (ground flat after assembly), and the pads are fastened to the clamp body with countersunk screws. The two pins, one is a cylindrical pin, and the other is a diamond pin (chamfered pin). The long axis of the diamond pin is perpendicular to the center line connecting the two pins, and the center distance of the two pins is equal to the center distance of the positioning pin holes of the shell and cover.). The positioning pin 3 is a fixing device used to limit and position the body, usually a cylindrical or conical pin, and its function is to prevent the body from displacement or rotation during installation or processing.
[0033] The positions of the first positioning member 2 and the second positioning member 10 can be flexibly adjusted. Several screw holes are provided on the tray body 4. The second positioning member 10 is installed first, and the second positioning member 10 is connected to the tray body 4 by the second fixing bolt 11. The second positioning member 10 performs preliminary positioning of the body; then the first positioning member 2 is installed according to the type and size of the body, so that the side of the first positioning member is in close contact with the surface of the body, and the first positioning member 2 is connected to the tray body 4 by the first fixing bolt 9; then the positioning pin 3 is installed, and a corresponding pin hole is provided on the body. The positioning pin 3 passes through the pin hole on the body and then passes through the pin hole on the first positioning member 2, thereby realizing the limitation of multiple degrees of freedom of the body.
[0034] A movable guide groove 6 is provided on the side of the pallet body 4, and auxiliary guide grooves 7 are provided at both ends of the movable guide groove 6. The depth of the auxiliary guide groove 7 is greater than that of the movable guide groove 6. An anti-collision roller 8 is provided in the auxiliary guide groove 7, and the anti-collision roller 8 is sleeved on the wheel axle 13. The upper end of the wheel axle 13 passes through the pallet body 4. An external thread is provided on the outer surface of the upper end of the wheel axle 13, and a fixing nut 14 is provided at the end of the wheel axle 13, and the fixing nut 14 is threadedly connected to the wheel axle 13. The pallet is initially docked with the production line through the docking plug 1, and the movable guide groove 6 provides guidance during the docking process, that is, the docking plug 1 and the movable guide groove 6 cooperate to ensure accurate docking and positioning of the pallet and the production line, and the auxiliary guide groove 7 is used to assist the pallet base in docking with the production line; during the docking process, the anti-collision roller 8 rotates along the wheel axle 13, and the anti-collision roller 8 prevents collision between the two during the docking process, thereby achieving precise material distribution operation.
[0035] A first square hole 12 is provided at the front and rear ends of the tray body 4, and a plurality of second square holes 5 are provided at intervals between the first square hole 12 at the front end and the first square hole 12 at the rear end. The width of the first direction hole is smaller than the second square hole 5, and the first square hole 12 and the second square hole 5 pass through the tray body 4. Docking plugs 1 are provided at both ends of the first square hole 12, and the docking plugs 1 are connected to the tray body 4. The height of the first positioning member 2 is greater than the height of the second positioning member 10. The provision of the first square hole 12 and the second square hole 5 reduces the weight of the tray body 4, that is, the tray body 4 is partially hollowed out. The hollowed-out design can effectively reduce weight, improve operational efficiency and energy saving, and does not affect the provision of the first positioning member 2 and the second positioning member 10, so that the limit member can effectively limit the six degrees of freedom of the body, thereby improving the stability and positioning accuracy of the system.
[0036] Instructions for use: First, the pallet is positioned and docked with the production line through the docking plug 1, auxiliary guide groove 7, anti-collision roller 8, and movable guide groove 6. Next, one surface of the machine body is close to the first positioning part 2 and contacts it. At the same time, the machine body is adjusted to dock with the positioning pin 3 to achieve further precise positioning. The "two pins and one face" combination design fully restricts the six degrees of freedom of the machine body to ensure that it is fixed on the pallet. The empty pallet is loaded at the initial position and docked with the conveyor. The machine body is transported to the machine body processing position. After processing, the pallet is transported to the unloading position and unloaded by sinking the pallet. After unloading, the pallet reaches the pallet sinking position. After transportation, the pallet is reset, rises to the initial position and continues to load, and repeats. This makes the entire positioning and material distribution process more accurate and efficient, thereby improving the overall efficiency of the production line and product quality.
[0037] This positioning pallet can be used to complete the cyclic conveyor conveyor system at each workstation on the production line. Specifically, the positioning pallet uses two pins and one side to perform the initial positioning, completing the tightening of the tile covers at three workstations. The tile covers are the tiles on the vehicle. After completion, the body is removed and the positioning pallet returns to the initial positioning point via the lower roller to wait for the second body to be positioned. After the first completed body completes the subsequent work, it returns to the loosening of the tile covers. This positioning uses protruding blocks for rough positioning to complete the loosening of the tile covers.
[0038] The first positioning member 2 provides guidance, and positioning is performed by the cooperation of the second positioning member 10 and the positioning pin 3. The positioning pin 3 includes a diamond pin and a cylindrical pin. This positioning method is used to position the bottom surface of a certain model of the body; during positioning, the inner side surface of the first positioning member 2 provides guidance for the body. After the body reaches the corresponding position, the diamond pin is installed on the upper part of the second positioning member 10 at one end, and the diamond pin passes through the corresponding pin hole on the body. The cylindrical pin is installed on the upper part of the second positioning member 10 at the other end, and the cylindrical pin also passes through the corresponding pin hole on the body, thereby completing the positioning of the body.
[0039] Example 2:
[0040] In a typical implementation of this embodiment, a positioning tray assembly is provided. Taking the positioning of the body as an example, a guide is provided by the first positioning member 2, and positioning is performed by the cooperation of the first positioning member 2 and the positioning pin 3. The positioning pin includes a diamond pin and a cylindrical pin. This positioning method is used to position the top surface of a body of a certain model; during positioning, the outer side surface of the first positioning member 2 provides a guide for the body. After the body reaches the corresponding position, a diamond pin is installed on the upper part of the first positioning member 2 at one end, and the diamond pin passes through the corresponding pin hole on the body. A cylindrical pin is installed on the upper part of the first positioning member 2 at the other end, and the cylindrical pin also passes through the corresponding pin hole on the body. Both the diamond pin and the cylindrical pin are at one end of the upper part of the first positioning member 2, thereby completing the positioning of the body.
[0041] Example 3:
[0042] In a typical implementation of this embodiment, a positioning tray assembly is provided. Taking the positioning of the body as an example, the body is positioned by cooperating with the first positioning member 2 and the positioning pin 3. This positioning method is used to position the bottom surface of another model of the body. A diamond pin is installed at one end of the upper part of the first positioning member 2, and a cylindrical pin is installed at the other end of the upper part of the first positioning member 2. The diamond pin and the cylindrical pin pass through the corresponding pin holes on the body. The diamond pin and the cylindrical pin are both at the other end of the upper part of the first positioning member 2, thereby completing the positioning of the body.
[0043] Although the above description of the specific implementation methods of the present invention is combined with the accompanying drawings, it does not limit the scope of protection of the present invention. Technical personnel in the relevant field should understand that on the basis of the technical solution of the present invention, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the present invention.
Claims
1. A positioning tray assembly, characterized in that: The invention comprises a tray body (4), wherein a plurality of first positioning members (2) are arranged at intervals on the upper part of the tray body (4), first fixing bolts (9) are arranged at both ends of the first positioning members (2), the first positioning members (2) are connected to the tray body (4) through the first fixing bolts (9), and positioning pins (3) are symmetrically arranged at the upper end of the first positioning members (2); a second positioning member (10) is arranged on the inner side of the first positioning member (2), a second fixing bolt (11) is arranged on the second positioning member (10), and the second positioning member (10) is connected to the tray body (4) through the second fixing bolt (11); The machine body is guided by the outer side surface of the first positioning member (2), and the positioning pin (3) is installed on one side of the upper part of the first positioning member (2) to position the machine body; Or the positioning pin (3) is installed on the other side of the upper portion of the first positioning member (2) to position the machine body; Or the machine body is guided by the inner side surface of the first positioning member (2), and the positioning pin (3) is installed on the upper part of the second positioning member (10) to position the machine body.
2. A positioning tray assembly according to claim 1, characterized in that: The width of the lower end of the first positioning member (2) is greater than the width of the upper end of the first positioning member (2), and the surface of the first positioning member (2) is in close contact with the machine body.
3. A positioning tray assembly according to claim 1, characterized in that: The width of the upper end of the second positioning member (10) is the same as that of the lower end, and the upper surface of the second positioning member (10) is in close contact with the machine body; a plurality of second fixing bolts (11) are arranged at intervals.
4. A positioning tray assembly according to claim 1, characterized in that: A moving guide groove (6) is provided on the side of the tray body (4), and auxiliary guide grooves (7) are provided at both ends of the moving guide groove (6). The depth of the auxiliary guide groove (7) is greater than that of the moving guide groove (6).
5. A positioning tray assembly according to claim 4, characterized in that: An anti-collision roller (8) is arranged in the auxiliary guide groove (7), and the anti-collision roller (8) is sleeved on a wheel shaft (13), and the upper end of the wheel shaft (13) passes through the tray body (4).
6. A positioning tray assembly according to claim 5, characterized in that: An external thread is provided on the outer surface of the upper end of the wheel axle (13), and a fixing nut (14) is provided at the end of the wheel axle (13), and the fixing nut (14) is threadedly connected to the wheel axle (13).
7. A positioning tray assembly according to claim 1, characterized in that: The front and rear ends of the tray body (4) are provided with first square holes (12), and a plurality of second square holes (5) are spaced between the front first square hole (12) and the rear first square hole (12).
8. A positioning tray assembly according to claim 7, characterized in that: The width of the first directional hole is smaller than that of the second square hole (5), and the first square hole (12) and the second square hole (5) pass through the tray body (4).
9. The positioning tray assembly according to claim 7, wherein: Docking plugs (1) are provided at both ends of the first square hole (12), and the docking plugs (1) are connected to the tray body (4).
10. The positioning tray assembly according to claim 1, wherein: The height of the first positioning member (2) is greater than the height of the second positioning member (10).