Automatic loading device for alkali liquor
The design of the injection head controlled by the telescopic sleeve and the electromagnet, combined with the normally open valve when powered on, solves the problems of alkali dripping and power failure leakage in the alkali liquid filling system, and realizes a safe and reliable alkali liquid loading process.
Patent Information
- Application Number
- CN202421846193.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing alkali solution filling system is prone to dripping and corroding the items below after being moved, posing a safety risk, and is prone to leakage in the event of a power outage.
The injection head is designed with a telescopic sleeve and electromagnet control, combined with an energized normally open valve. The insertion and rotation of the injection head are achieved through a telescopic rod and gear transmission. The cooperation of the float and electromagnet ensures the seal. The energized normally open valve closes the pipeline in time when the power is off.
It effectively prevents alkali solution from dripping and corroding the items below, ensuring safety, and prevents leakage in the event of a power outage, thereby improving the safety and reliability of the loading process.
Smart Images

Figure CN223357396U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alkali solution transportation, in particular to an automatic alkali solution loading device. Background Art
[0002] The chlor-alkali industry refers to the industry that produces caustic soda (NaOH), chlorine (Cl2) and hydrogen (H2) by electrolyzing saturated NaCl solution, and uses them as raw materials to produce a series of chemical products.
[0003] An existing patent CN219174208U discloses an alkali liquid filling system, in which the support structure includes a mobile platform, a first guide rail and a first drive device. The mobile platform includes a second guide rail, a lifting device and a second drive device. The lifting device is arranged on the second guide rail. The liquid loading and unloading arm is arranged on the mobile platform and can move with the mobile platform. The first end of the liquid loading and unloading arm is connected to the alkali liquid storage unit, and the second end of the liquid loading and unloading arm is connected to the lifting device. The control system is connected to the first drive device, the second drive device and the lifting device, and is used to control the movement of the second end of the liquid loading and unloading arm to insert it into the filling port of the transport vehicle. The alkali liquid filling system can prevent people from directly contacting the filling equipment, eliminating various safety risks such as alkali liquid burns, mechanical injuries, and falls from heights caused by improper manual operation. Since some alkali liquid adheres to the filling head during the filling process, the alkali liquid drips after the filling device moves, which can easily corrode the items below. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an automatic alkali solution loading device, which solves the problems raised in the background technology.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: an automatic alkali solution loading device, including a telescopic sleeve, the bottom end of the telescopic sleeve is rotatably connected to an injection head, a motor is fixedly mounted on the outer surface of the free end of the telescopic sleeve, a pinion is fixedly mounted on the output end of the motor, and a gear ring is fixedly sleeved on the outer surface of the injection head, which meshes with the pinion.
[0006] Preferably, the telescopic sleeve includes a connecting sleeve and a sliding sleeve inside the connecting sleeve, the outer surface of the sliding sleeve is fixedly mounted with a connecting plate above the motor, the outer surface of the telescopic sleeve is fixedly mounted with a telescopic rod, and the telescopic rod is fixedly connected to the connecting plate.
[0007] Preferably, the injection head includes an injection tube, which is slidably connected to a sealing plug inside the injection tube, a connecting rod is fixedly installed on the bottom end of the sealing plug, a float is fixedly installed on the bottom end of the connecting rod, a limiting rod is fixedly installed on the bottom end of the sealing plug, the limiting rod is slidably connected to the injection tube, and the sealing plug and the injection tube are fixedly connected by a connecting spring.
[0008] Preferably, electromagnets are fixedly mounted on both sides of the bottom end of the injection pipe, and a magnetic plate is fixedly mounted on the outer surface of the connecting rod below the electromagnet.
[0009] Preferably, an energized normally open valve is provided inside the injection pipe above the sealing plug, and the circuit of the energized normally open valve is connected in series with the circuit of the electromagnet.
[0010] Preferably, the energized normally open valve includes a valve core, which is rotatably connected to the inside of the injection pipe, and a gear ring is fixedly installed on the control end of the valve core, and the ring of the gear ring is engaged with a rack plate. A placement groove is opened inside the wall of the injection pipe, and the gear ring and the rack plate are both arranged inside the placement groove. A reset spring is fixedly connected to the bottom end of the rack plate, and an electromagnetic block for driving the rack plate to move is provided above the rack plate.
[0011] Preferably, the bottom end of the connecting rod is threadedly connected to an extension rod, and the bottom end of the extension rod is fixedly connected to the float.
[0012] Preferably, a rotation groove is provided at the top end of the injection pipe, and a rotation limiting ring is rotatably connected inside the rotation groove, and the rotation limiting ring is connected to and passes through the telescopic sleeve.
[0013] The utility model has the following beneficial effects:
[0014] 1. The automatic alkali solution loading device drives the sliding sleeve downward by expanding the telescopic rod, so that the injection head is inserted into the injection port, the electromagnet is short-circuited, the float moves downward, the alkali solution flows out, and the float rises with the liquid level to the sealing plug to block the injection pipe, and the magnetic plate is attracted to the electromagnet, the telescopic rod is partially retracted, and the motor drives the injection head to rotate through the gear transmission to dry the attached alkali solution. The telescopic rod is completely retracted, thereby preventing the residual alkali solution from dripping.
[0015] 2. In the automatic alkali solution loading device, an energized normally open valve is provided inside the injection pipe above the sealing plug. The circuit of the energized normally open valve is connected in series with the circuit of the electromagnet. This arrangement can close the pipeline in time in the event of a power outage to avoid alkali solution leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a half-section schematic diagram of the utility model;
[0018] Figure 3 This is a schematic diagram of the energized normally open valve of the utility model;
[0019] Figure 4 This is a schematic diagram of the connection of the injection head of the utility model.
[0020] Among them, 1. telescopic sleeve; 2. injection head; 3. motor; 4. pinion; 5. gear ring; 6. rotating groove; 7. rotating limit ring; 101. connecting sleeve; 102. sliding sleeve; 103. connecting plate; 104. telescopic rod; 201. injection pipe; 202. sealing plug; 203. connecting rod; 204. float; 205. limit rod; 206. connecting spring; 207. electromagnet; 208. magnetic plate; 209. normally open valve with power on; 210. extension rod; 291. valve core; 292. gear ring; 293. rack plate; 294. placement groove; 295. reset spring; 296. electromagnetic block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] The present invention provides an automatic alkali solution loading device:
[0023] Example 1, as Figure 1-4 As shown, it includes a telescopic sleeve 1, the bottom end of the telescopic sleeve 1 is rotatably connected to the injection head 2, the outer surface of the free end of the telescopic sleeve 1 is fixedly mounted with a motor 3, the output end of the motor 3 is fixedly mounted with a pinion 4, the outer surface of the injection head 2 is fixedly sleeved with a gear ring 5, the gear ring 5 is engaged with the pinion 4, and the injection head 2 can be inserted into the injection port of the transportation device by moving the telescopic sleeve 1 up and down, and after the injection is completed, it is lifted up for a distance and then driven to rotate by the engagement of the gear ring 292, so that the alkali solution attached to the surface can be dried.
[0024] The telescopic sleeve 1 includes a connecting sleeve 101 and a sliding sleeve 102 inside the connecting sleeve 101. The outer surface of the sliding sleeve 102 is located above the motor 3 and is fixedly mounted with a connecting plate 103. The outer surface of the telescopic sleeve 1 is fixedly mounted with a telescopic rod 104, which is fixedly connected to the connecting plate 103. Through such an arrangement, the telescopic rod 104 can be used to control the extension length of the sliding sleeve 102 in the telescopic sleeve 1.
[0025] The injection head 2 includes an injection pipe 201, which is slidably connected to a sealing plug 202 inside the injection pipe 201. A connecting rod 203 is fixedly installed on the bottom end of the sealing plug 202, and a float 204 is fixedly installed on the bottom end of the connecting rod 203. A limiting rod 205 is fixedly installed on the bottom end of the sealing plug 202. The limiting rod 205 is slidably connected to the injection pipe 201. The sealing plug 202 and the injection pipe 201 are fixedly connected by a connecting spring 206. Through such an arrangement, the injection system can be closed when the float 204 is supported by the buoyancy of the sealing plug 202 and inserted into the injection pipe 201.
[0026] Electromagnets 207 are fixedly installed on both sides of the bottom end of the injection pipe 201, and a magnetic plate 208 is fixedly installed on the outer surface of the connecting rod 203 below the electromagnet 207. When the float 204 moves up, the electromagnet is energized to keep the sealing plug 202 always in a closed state.
[0027] An energized normally open valve 209 is provided inside the injection pipe 201 above the sealing plug 202. The circuit of the energized normally open valve 209 is connected in series with the circuit of the electromagnet 207. This arrangement can close the pipeline in time in the event of a power outage to prevent alkali solution leakage.
[0028] The energized normally open valve 209 includes a valve core 291, which is rotatably connected to the inside of the injection pipe 201. A gear ring 292 is fixedly installed on the control end of the valve core 291, and the ring of the gear ring 292 is engaged with a rack plate 293. A placement groove 294 is provided inside the wall of the injection pipe 201. The gear ring 292 and the rack plate 293 are both arranged inside the placement groove 294. A reset spring 295 is fixedly connected to the bottom end of the rack plate 293, and an electromagnetic block 296 for driving the rack plate 293 to move is provided above the rack plate 293. When the electromagnetic block 296 is energized, it attracts the rack plate 293 to move upward, thereby opening the valve body. When the power is cut off, the valve body is reset under the action of the reset spring 295, and the valve body is closed.
[0029] The bottom end of the connecting rod 203 is threadedly connected to the extension rod 210, and the bottom end of the extension rod 210 is fixedly connected to the float 204. Through this arrangement, the device response at different heights can be achieved by replacing the extension rod 210.
[0030] A rotation groove 6 is provided at the top of the injection pipe 201. A rotation limit ring 7 is rotatably connected inside the rotation groove 6. The rotation limit ring 7 is connected to and passes through the telescopic sleeve 1. This arrangement ensures that the seal is maintained while rotating.
[0031] During use, the telescopic rod 104 is extended to drive the sliding sleeve 102 to move downward, so that the injection head 2 is inserted into the injection port, the electromagnet 207 is short-circuited, the float 204 moves downward, the alkali solution flows out, and the float 204 rises with the liquid level to the sealing plug 202 to block the injection tube 201, and the magnetic plate 208 is attracted close to the electromagnet 207, the telescopic rod 104 is partially retracted, and the motor 3 works to drive the injection head 2 to rotate through the gear transmission, so that the attached alkali solution is dried, and the telescopic rod 104 is completely retracted, thereby preventing the residual alkali solution from dripping.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic alkali solution loading device, comprising a telescopic sleeve (1), characterized in that: The bottom end of the telescopic sleeve (1) is rotatably connected to an injection head (2); a motor (3) is fixedly mounted on the outer surface of the free end of the telescopic sleeve (1); a pinion (4) is fixedly mounted on the output end of the motor (3); a gear ring (5) is fixedly sleeved on the outer surface of the injection head (2); and the gear ring (5) is meshed with the pinion (4).
2. The automatic alkali solution loading device according to claim 1, characterized in that: The telescopic sleeve (1) comprises a connecting sleeve (101) and a sliding sleeve (102) inside the connecting sleeve (101); a connecting plate (103) is fixedly mounted on the outer surface of the sliding sleeve (102) above the motor (3); a telescopic rod (104) is fixedly mounted on the outer surface of the telescopic sleeve (1); and the telescopic rod (104) is fixedly connected to the connecting plate (103).
3. The automatic alkali solution loading device according to claim 2, characterized in that: The injection head (2) comprises an injection pipe (201), a sealing plug (202) is slidably connected to the interior of the injection pipe (201), a connecting rod (203) is fixedly mounted on the bottom end of the sealing plug (202), a floating ball (204) is fixedly mounted on the bottom end of the connecting rod (203), a limiting rod (205) is fixedly mounted on the bottom end of the sealing plug (202), the limiting rod (205) is slidably connected to the injection pipe (201), and the sealing plug (202) and the injection pipe (201) are fixedly connected via a connecting spring (206).
4. The automatic alkali solution loading device according to claim 3, characterized in that: Electromagnets (207) are fixedly mounted on both sides of the bottom end of the injection pipe (201), and a magnetic plate (208) is fixedly mounted on the outer surface of the connecting rod (203) below the electromagnet (207).
5. An automatic alkali solution loading device according to claim 3 or 4, characterized in that: An energized normally open valve (209) is provided inside the injection pipe (201) above the sealing plug (202), and the circuit of the energized normally open valve (209) is connected in series with the circuit of the electromagnet (207).
6. The automatic alkali solution loading device according to claim 5, characterized in that: The energized normally open valve (209) includes a valve core (291), which is rotatably connected to the inside of the injection pipe (201). A gear ring (292) is fixedly installed on the control end of the valve core (291), and the ring of the gear ring (292) is meshed with a rack plate (293). A placement groove (294) is opened inside the wall of the injection pipe (201), and the gear ring (292) and the rack plate (293) are both arranged inside the placement groove (294). A reset spring (295) is fixedly connected to the bottom end of the rack plate (293), and an electromagnetic block (296) for driving the rack plate (293) to move is arranged above the rack plate (293).
7. The automatic alkali solution loading device according to claim 1, characterized in that: The bottom end of the connecting rod (203) is threadedly connected to an extension rod (210), and the bottom end of the extension rod (210) is fixedly connected to the floating ball (204).
8. The automatic alkali solution loading device according to claim 1, characterized in that: A rotation groove (6) is provided at the top end of the injection pipe (201), and a rotation limiting ring (7) is rotatably connected inside the rotation groove (6), and the rotation limiting ring (7) is connected to and passes through the telescopic sleeve (1).
Citation Information
Patent Citations
Alkali liquor filling system
CN219174208U