Reaction device for mixing petrochemical engineering activated sludge and exclusive bacteria
By setting control valves and a water bath temperature control system at both ends of the mixing pipe and combining it with a threaded inner wall structure, the problem of uneven mixing of petrochemical activated sludge and proprietary bacteria is solved, and the reaction efficiency and mixing accuracy are improved.
Patent Information
- Application Number
- CN202422625950.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Existing reaction devices are unable to effectively achieve uniform mixing of petrochemical activated sludge and proprietary bacteria, resulting in low reaction efficiency and complex operation.
A reaction device was designed. By setting feed control valves and discharge control valves at both ends of the mixing pipe, combined with a feed system and a water bath temperature control system, the expected mixing ratio and quality of activated sludge and proprietary bacterial liquid were ensured in the mixing pipe. The turbulence intensity was increased by the threaded inner wall to promote mixing.
It achieves full mixing of activated sludge and proprietary bacteria, improves reaction efficiency, ensures the accuracy and stability of the mixing ratio, and adapts to normal operation under different environmental conditions.
Smart Images

Figure CN223357520U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of petrochemical sewage treatment, in particular to a reaction device for mixing petrochemical activated sludge and exclusive bacteria. Background Art
[0002] With the continuous improvement of environmental protection requirements and the sustainable development of the petrochemical industry, the demand for efficient and reliable sewage treatment technology is becoming increasingly urgent. As a common sewage treatment method, the activated sludge method has been widely used in the petrochemical industry. Activated sludge is composed of a large number of microorganisms, organic matter and inorganic substances. Through the metabolism of microorganisms, it can effectively remove organic matter, nitrogen, phosphorus and other pollutants in sewage. However, petrochemical sewage contains a large amount of difficult-to-degrade organic matter, heavy metals and toxic and harmful substances. These substances have an inhibitory effect on the microorganisms in the activated sludge, reducing the sewage treatment effect. In addition, different types of petrochemical sewage have different water quality characteristics, and it is necessary to select appropriate microbial strains to improve treatment efficiency.
[0003] To address these issues, research is underway to combine proprietary bacteria with activated sludge. These bacteria are microbial strains specifically selected and cultivated for petrochemical wastewater, exhibiting strong degradation capabilities and adaptability. Mixing these bacteria with activated sludge can leverage the strengths of both, improving wastewater treatment efficiency. However, there is currently a lack of efficient reactors specifically designed for mixing petrochemical activated sludge and proprietary bacteria. Existing reactors often fail to meet the specialized requirements of mixing the two, resulting in uneven mixing, low reaction efficiency, and complex operation.
[0004] Therefore, the development of a reaction device for mixing activated sludge and proprietary bacteria in the petrochemical industry has important practical significance and application value. This device can achieve sufficient mixing of activated sludge and proprietary bacteria, improve reaction efficiency, and provide a more effective solution for wastewater treatment in the petrochemical industry. Summary of the Invention
[0005] In order to solve the above problems, the utility model designs a reaction device for mixing petrochemical activated sludge and proprietary bacteria, which sets a feed control valve and a discharge control valve at both ends of the mixing pipeline to control the feed and discharge of the mixing pipeline so that the materials can be fully mixed, ensuring that the activated sludge and proprietary bacteria liquid reach the expected mixing ratio and quality in the mixing pipeline.
[0006] In order to solve the above-mentioned technical problems, the utility model provides a reaction device for mixing petrochemical activated sludge and exclusive bacteria, which is characterized in that it includes a main reaction container, a feeding system and a control system, wherein the main reaction container is composed of a feeding port, a feeding control valve, a discharging port, a discharging control valve and a mixing pipe, the feeding port and the discharging port are respectively arranged at both ends of the mixing pipe, the feeding control valve is installed on one end of the mixing pipe close to the feeding port, the discharging control valve is installed on one end of the mixing pipe close to the discharging port, the feeding system is connected to the feeding port, and the control system includes a pressure gauge arranged on the mixing pipe for detecting the internal pressure thereof and a water bath temperature control system for controlling the internal temperature of the mixing pipe.
[0007] Further: the feeding system includes a No. 1 feeding pipeline and a No. 2 feeding pipeline, one end of which is connected to the feeding port, and a feeding pump, a flow meter and a check valve are sequentially arranged on the No. 1 feeding pipeline and the No. 2 feeding pipeline.
[0008] Furthermore: the mixing pipe is composed of a straight pipe and a curved pipe, and there are a plurality of straight pipes and curved pipes, wherein the number of straight pipes is one more than the number of curved pipes, and two adjacent straight pipes are connected by a curved pipe.
[0009] Furthermore: the water bath temperature control system includes a water bath jacket, a water inlet pipeline, a water outlet pipeline, a water inlet pump, a water outlet pump, a constant temperature water tank, a temperature sensor and a control panel, the outer sides of the straight pipe and the curved pipe are wrapped with interconnected water bath jackets, a water storage cavity is opened in the side wall of the water bath jacket, one end of the water inlet pipeline is connected to the outer wall of one end of the water bath jacket near the feed port and is connected to the water storage cavity, the water inlet pump is installed on the water inlet pipeline, one end of the water outlet pipeline is connected to the outer wall of one end of the water bath jacket near the discharge port and is connected to the water storage cavity, the water outlet pump is installed on the water outlet pipeline, the water inlet pipeline and the other end of the water inlet pipeline are both connected to the constant temperature water tank, a control panel for controlling its temperature is provided on the outer wall of the constant temperature water tank, and the temperature sensor is arranged in the straight pipe and electrically connected to the control panel.
[0010] Furthermore: the inner wall of the mixing pipe adopts a threaded structure.
[0011] After adopting the above structure, the beneficial effects of the utility model are as follows:
[0012] 1. The utility model can automatically close the check valve to prevent the liquid in the pipeline from flowing back, while maintaining the working pressure of the feeding system during operation, thereby improving the overall stability.
[0013] 2. The utility model can accurately control the feed amount of activated sludge and proprietary bacteria through the setting of the feed pump and flow meter, ensuring the accuracy of the mixing ratio.
[0014] 3. The utility model sets the feed control valve and the discharge control valve at both ends of the mixing pipe to control the feed and discharge of the mixing pipe so that they can be fully mixed, ensuring that the activated sludge and the exclusive bacterial liquid reach the expected mixing ratio and quality in the mixing pipe.
[0015] 4. The inner wall of the mixing pipe in the present invention adopts a threaded structure. After the activated sludge and the exclusive bacteria liquid enter the mixing pipe, the turbulence intensity is increased through the threaded inner wall, which promotes uniform mixing of the activated sludge and the exclusive bacteria. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0017] Figure 1 It is a structural diagram of the present utility model.
[0018] In the figure: 1 is a check valve, 2 is a flow meter, 3 is a feed pump, 4 is feed pipeline No. 1, 5 is feed pipeline No. 2, 6 is a feed control valve, 7 is a feed port, 8 is a straight pipe, 9 is a curved pipe, 10 is a discharge control valve, 11 is a discharge port, 12 is a water bath jacket, 13 is a temperature sensor, 14 is a water inlet pipeline, 15 is a water inlet pump, 16 is a water outlet pump, 17 is a water outlet pipeline, 18 is a control panel, 19 is a constant temperature water tank, and 20 is a pressure gauge. DETAILED DESCRIPTION
[0019] like Figure 1The reactor shown is a mixture of activated sludge and proprietary bacteria from a petrochemical industry, comprising a main reaction vessel, a feeding system, and a control system. The main reaction vessel comprises a feed port 7, a feed control valve 6, a discharge port 11, a discharge control valve 10, and a mixing pipe. The feed port and the discharge port 11 are respectively disposed at opposite ends of the mixing pipe. The feed control valve is mounted on the end of the mixing pipe near the feed port, and the discharge control valve is mounted on the end of the mixing pipe near the discharge port. The feeding system is connected to the feed port. The control system includes a pressure gauge 20 mounted on the mixing pipe to detect the internal pressure and a water bath temperature control system to control the internal temperature of the mixing pipe. The pressure gauge 20 is mounted on the straight portion of the pipe to monitor the internal pressure of the mixing pipe in real time. Technical process parameters are adjusted according to the actual pressure conditions to achieve optimal production results. Activated sludge and proprietary bacterial liquid are transported into the mixing pipe through the feeding system. The activated sludge and proprietary bacterial liquid can automatically mix and react during the transportation along the mixing pipe. This design can automatically close the check valve to prevent the liquid in the pipeline from flowing back, while maintaining the working pressure of the feeding system during operation, thereby improving the overall stability. In addition, the feed control valve and the discharge control valve are arranged at both ends of the mixing pipe to control the inlet and outlet of the mixing pipe so that it can be fully mixed, thereby ensuring that the activated sludge and proprietary bacterial liquid reach the expected mixing ratio and quality in the mixing pipe.
[0020] like Figure 1 The feed system shown includes feed line 1 4 and feed line 2 5 , each connected at one end to a feed port. A feed pump 3 , flow meter 2 , and check valve 1 are sequentially installed on each of these lines. The feed pump 3 and flow meter 2 allow the present invention to accurately control the feed amounts of activated sludge and proprietary bacteria, ensuring the correct mixing ratio.
[0021] During operation, feed lines 1 and 2 deliver activated sludge and proprietary bacterial solution to an S-shaped mixing pipe. Feed pumps and flowmeters installed on these pipes control the flow rates from both lines, precisely adjusting the mixing ratio of activated sludge and proprietary bacterial solution. Once in the mixing pipe, the activated sludge and proprietary bacterial solution are thoroughly mixed before flowing out the discharge port. To ensure uniform mixing, the mixing pipe is equipped with a water bath jacket and a constant temperature water tank, providing heating and cooling to ensure normal operation under various environmental conditions.
[0022] like Figure 1 The mixing pipe shown is composed of a straight pipe 8 and a curved pipe 9. There are several straight pipes and curved pipes, wherein the number of straight pipes is one more than the number of curved pipes, and two adjacent straight pipes are connected by a curved pipe.
[0023] like Figure 1 The water bath temperature control system shown includes a water bath jacket 12, a water inlet pipeline 14, a water outlet pipeline 17, a water inlet pump 15, a water outlet pump 16, a constant temperature water tank 19, a temperature sensor 13 and a control panel 18. The outer sides of the straight pipe and the curved pipe are wrapped with water bath jackets that are interconnected. A water storage cavity is provided in the side wall of the water bath jacket. One end of the water inlet pipeline is connected to the outer wall of one end of the water bath jacket near the feed port and is connected to the water storage cavity. The water inlet pump is installed on the water inlet pipeline, one end of the water outlet pipeline is connected to the outer wall of one end of the water bath jacket near the discharge port and is connected to the water storage cavity. The water outlet pump is installed on the water outlet pipeline. The water inlet pipeline and the other end of the water inlet pipeline are both connected to the constant temperature water tank. A control panel for controlling its temperature is provided on the outer wall of the constant temperature water tank. The temperature sensor is arranged in the straight pipe and electrically connected to the control panel. The utility model ensures stable operation of the mixing pipe under constant temperature conditions by circulating water in the water bath jacket, reducing the impact of temperature fluctuations. According to actual needs, the water bath jacket can heat or cool the medium inside the pipe to meet the temperature requirements under different conditions.
[0024] The inner wall of the mixing pipe in this design adopts a threaded structure. After the activated sludge and proprietary bacteria liquid enter the mixing pipe, the turbulence intensity is increased through the threaded inner wall, which promotes uniform mixing of the activated sludge and proprietary bacteria.
[0025] The above are only preferred embodiments of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be pointed out that for those skilled in the art, various improvements and modifications that do not depart from the principles of the present invention should be considered within the scope of protection of the present invention.
Claims
1. A reaction device for mixing petrochemical activated sludge and proprietary bacteria, characterized by: The invention comprises a main reaction container, a feeding system and a control system, wherein the main reaction container is composed of a feeding port (7), a feeding control valve (6), a discharging port (11), a discharging control valve (10) and a mixing pipe, wherein the feeding port and the discharging port (11) are respectively arranged at two ends of the mixing pipe, the feeding control valve is installed on one end of the mixing pipe close to the feeding port, the discharging control valve is installed on the other end of the mixing pipe close to the discharging port, the feeding system is connected to the feeding port, and the control system comprises a pressure gauge (20) arranged on the mixing pipe for detecting the internal pressure thereof and a water bath temperature control system for controlling the internal temperature of the mixing pipe.
2. The reaction device for mixing petrochemical activated sludge and proprietary bacteria according to claim 1, characterized in that: The feeding system comprises a No. 1 feeding pipeline (4) and a No. 2 feeding pipeline (5), one end of each of the No. 1 feeding pipeline (4) and the No. 2 feeding pipeline (5) is connected to a feeding port, and a feeding pump (3), a flow meter (2) and a check valve (1) are sequentially arranged on each of the No. 1 feeding pipeline (4) and the No. 2 feeding pipeline (5).
3. The reaction device for mixing petrochemical activated sludge and proprietary bacteria according to claim 1, characterized in that: The mixing pipe is composed of a straight pipe (8) and a curved pipe (9), and a plurality of straight pipes and curved pipes are provided, wherein the number of straight pipes is one more than the number of curved pipes, and two adjacent straight pipes are connected by a curved pipe.
4. The reaction device for mixing petrochemical activated sludge and proprietary bacteria according to claim 3, characterized in that: The water bath temperature control system includes a water bath jacket (12), a water inlet pipeline (14), a water outlet pipeline (17), a water inlet pump (15), a water outlet pump (16), a constant temperature water tank (19), a temperature sensor (13) and a control panel (18). The outer sides of the straight pipe and the curved pipe are wrapped with water bath jackets that are interconnected. A water storage cavity is provided in the side wall of the water bath jacket. One end of the water inlet pipeline is connected to the outer wall of one end of the water bath jacket near the feed port and is connected to the water storage cavity. The water inlet pump is installed on the water inlet pipeline. One end of the water outlet pipeline is connected to the outer wall of one end of the water bath jacket near the discharge port and is connected to the water storage cavity. The water outlet pump is installed on the water outlet pipeline. The water inlet pipeline and the other end of the water inlet pipeline are both connected to the constant temperature water tank. A control panel for controlling its temperature is provided on the outer wall of the constant temperature water tank. The temperature sensor is arranged in the straight pipe and is electrically connected to the control panel.
5. The reaction device for mixing petrochemical activated sludge and proprietary bacteria according to claim 1, characterized in that: The inner wall of the mixing pipe adopts a threaded structure.