Ultra-light wear-resistant fabric

The ultra-light and wear-resistant fabric with specific yarn structure and plain grid design solves the problem of poor wear resistance of light and thin fabrics, achieving a light, breathable and wear-resistant effect, which is suitable for the production of light and thin clothing.

CN223357871UActive Publication Date: 2025-09-19ZHEJIANG PUZHUO HIGH PERFORMANCE MATERIALS CO LTD
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Patent Information

Application Number
CN202422724002.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-19
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing light and thin fabrics have poor wear resistance and are prone to breakage due to friction during long-term use. In addition, the existing composite wear-resistant layer increases the weight of the fabric, which is not conducive to the development of ultra-light fabrics.

Method used

A specific yarn structure design is adopted, including two first warp yarns plyed by three identical yarns, seven second weft yarns distributed, and a coarser first weft yarn interweaving method. Combined with plain weave and grid design, the wear resistance in the warp and weft directions is enhanced, while semi-bright nylon 66 DTY high-elastic yarn is used to improve strength.

Benefits of technology

It realizes ultra-light wear-resistant fabric with light texture, soft and breathable, good wear resistance, without increasing the weight, suitable for the production of light and thin clothing, reducing costs and improving market competitiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of textile fabrics, and particularly relates to an ultralight wear-resistant fabric, which comprises a plurality of basic units which are circularly arranged along the warp and weft directions, and each basic unit is formed by interweaving two first warp yarns, twelve second warp yarns, one first weft yarn and seven second weft yarns up and down; the seven second weft yarns are continuously distributed, the first weft yarns are distributed on one side of the seven second weft yarns, and the fineness of the first weft yarns is larger than that of the second weft yarns; the two first warp yarns are formed by plying three yarns with the same structure as the second warp yarns in parallel in the warp direction, one first warp yarn is distributed among the twelve second warp yarns in the middle, and the other first warp yarn is distributed on one side of the twelve second warp yarns. The thickness of the fabric is not increased, the gram weight of the fabric is not increased, the fabric is light and thin in texture, soft and breathable, ultra-light wear-resistant fabric can be made conveniently, production cost is greatly reduced, and market competitiveness of the fabric is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of textile fabrics, in particular to an ultra-light and wear-resistant fabric. Background Art

[0002] As people's living standards continue to improve, their demands for comfort and functionality in textile fabrics are becoming increasingly broad. For example, fabrics used to produce lightweight clothing such as jackets, functional coats, and functional pants must be light, soft, breathable, and wear-resistant.

[0003] In the prior art, lightweight fabrics are typically woven using silk yarns or finer chemical fibers to reduce weight and thickness. However, due to the thinness of the yarns used, they have poor wear resistance and are prone to breakage and damage due to friction during long-term use. To address this wear resistance issue, some manufacturers have created multi-layer composite fabrics by adding a wear-resistant layer to the surface of the base fabric. However, this inevitably increases the weight of the fabric, hindering the development of ultra-light fabrics.

[0004] Therefore, it is necessary to improve the existing light and thin fabrics and provide an ultra-light and wear-resistant fabric with reasonable design, light texture, softness, breathability and good wear resistance. Utility Model Content

[0005] The purpose of the utility model is to address the deficiencies in the prior art and provide an ultra-light and wear-resistant fabric with a reasonable design, light texture, softness, breathability and good wear resistance, so as to solve the above problems in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An ultralight, wear-resistant fabric comprises a plurality of basic units arranged cyclically along the warp and weft directions, wherein each basic unit is formed by two first warp yarns, twelve second warp yarns, one first weft yarn and seven second weft yarns being interwoven in a sinking and floating manner; the seven second weft yarns are continuously distributed, the first weft yarn is distributed on one side of the seven second weft yarns, and the fineness of the first weft yarn is greater than that of the second weft yarn; the two first warp yarns are each formed by three yarns having the same structure as the second warp yarns being plied in parallel along the warp direction, wherein one first warp yarn is centrally distributed between the twelve second warp yarns, and the other first warp yarn is distributed on one side of the twelve second warp yarns.

[0008] Preferably, the first weft yarn is 40D / 34F semi-gloss nylon 66 DTY high-elastic yarn.

[0009] Preferably, the weight of the first weft yarn is 19.4 g / m.

[0010] Preferably, the second weft yarn is 15D / 10F semi-gloss nylon 66 DTY high-elastic yarn.

[0011] Preferably, the weight of the second weft yarn is 7.4 g / m.

[0012] Preferably, the second warp yarn is 15D / 10F semi-bright nylon 66 DTY high elastic yarn.

[0013] Preferably, the total yarn weight of the second warp yarn and the first warp yarn is 26.4 g / m.

[0014] Preferably, the ultralight wear-resistant fabric has a warp density of 86 threads / cm and a weft density of 67 threads / cm.

[0015] Preferably, the weight of the ultralight wear-resistant fabric is 32 g / m 2 .

[0016] Preferably, each of the basic units adopts a plain weave.

[0017] The utility model adopts the above technical solution and has the following technical effects:

[0018] The two first warp yarns of the utility model are both formed by three yarns with the same structure as the second warp yarns being twisted together in parallel along the warp direction, which can enhance the anti-fracture, anti-tearing and wear resistance in the warp direction. At the same time, the first weft yarn with a coarser denier than the second weft yarn is used as the grid line, which can enhance the anti-fracture, anti-tearing and wear resistance in the weft direction. Compared with the existing light and thin fabrics that enhance the wear resistance through a composite wear-resistant layer, the utility model does not increase the thickness of the fabric, nor does it increase the gram weight of the fabric, making it light, soft and breathable, and easy to make into ultra-light and wear-resistant fabrics. It is suitable for the production and use of light and thin clothing such as jackets, functional jackets, functional pants, etc., which greatly reduces production costs and is conducive to improving market competitiveness.

[0019] The basic unit of the utility model adopts plain weave, and adopts grid line design on the basis of plain weave. Two first warp yarns and twelve second warp yarns all sink and float along the warp direction weaving points in an up-and-down pattern, and one first weft yarn and seven second weft yarns all sink and float along the weft direction weaving points in an up-and-down pattern. This not only makes the fabric stronger, more wear-resistant, stiffer and smoother, but also provides a better visual effect for the beauty of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following briefly introduces the drawings required for the embodiments or the prior art description. The following description is given with respect to the drawings:

[0021] Figure 1 This is a schematic diagram of the structure of the ultra-light and wear-resistant fabric of the utility model;

[0022] Figure 2 It is a structural diagram of the basic unit of the utility model;

[0023] In the figure: 10, basic unit; 11, first warp yarn; 12, second warp yarn; 13, first weft yarn; 14, second weft yarn. DETAILED DESCRIPTION

[0024] The embodiments described below are only a portion of the embodiments of the present invention and do not represent all embodiments consistent with the present invention. The exemplary embodiments are described below in conjunction with the accompanying drawings:

[0025] See Figure 1 or Figure 2 As shown, the ultra-light and wear-resistant fabric of the present invention includes a plurality of basic units 10 arranged cyclically along the warp and weft directions, each basic unit 10 adopts a plain weave, and each basic unit 10 is formed by two first warp yarns 11, twelve second warp yarns 12, one first weft yarn 13 and seven second weft yarns 14 interwoven in a sinking and floating manner; the seven second weft yarns 14 are continuously distributed, the first weft yarn 13 is distributed on one side of the seven second weft yarns 14, and the fineness of the first weft yarn 13 is greater than that of the second weft yarn 14; the two first warp yarns 11 are each formed by three yarns with the same structure as the second warp yarn 12 being ply-plied in parallel along the warp direction, one of the first warp yarns 11 is centrally distributed between the twelve second warp yarns 12, and the other first warp yarn 11 is distributed on one side of the twelve second warp yarns 12.

[0026] In this embodiment, the ultralight, wear-resistant fabric is interwoven with each warp yarn and each weft yarn perpendicular to each other. Each basic unit 10 utilizes a plain weave, and a grid design is employed on top of the plain weave. Two first warp yarns 11 and twelve second warp yarns 12 all rise and fall along the warp direction in an up-and-down pattern, while one first weft yarn 13 and seven second weft yarns 14 all rise and fall along the weft direction in an up-and-down pattern. This makes the woven fabric stronger, more wear-resistant, stiffer, and smoother, while also providing a good visual effect for the fabric's aesthetics. Furthermore, because both first warp yarns 11 are formed by plying three yarns of the same structure as the second warp yarns 12 in parallel along the warp direction, they enhance the warp direction's resistance to breakage, tearing, and abrasion resistance. Furthermore, by using a first weft yarn 13 of a coarser denier than the second weft yarn 14 as the grid, the weft direction's resistance to breakage, tearing, and abrasion resistance is enhanced.

[0027] On the basis of the above structure, preferably, six second warp yarns 12 can be grouped and plied in parallel to form two first warp yarns 11, that is, a total of eighteen second warp yarns 12, one first weft yarn 13 and seven second weft yarns 14 are used in each basic unit 10.

[0028] As a preferred embodiment, based on the above structure, preferably, the first weft yarn 13 is 40D / 34F semi-bright nylon 66 DTY high elastic yarn; the second weft yarn 14 is 15D / 10F semi-bright nylon 66 DTY high elastic yarn; and the second warp yarn 12 is 15D / 10F semi-bright nylon 66 DTY high elastic yarn.

[0029] In this embodiment, by using semi-gloss nylon 66 DTY high-stretch yarn as the warp and weft yarns of the fabric, the fabric has high strength and elasticity, good wear and weather resistance, and is not easy to deform. The semi-gloss nylon 66 DTY high-stretch yarn is mainly of the specification of 15D / 10F, which can ensure the lightness and thinness of the fabric. In addition, by using 40D / 34F semi-gloss nylon 66 DTY high-stretch yarn as the first weft yarn 13 and using three yarns with the same structure as the second warp yarn 12 in parallel and plying as the first warp yarn 11, the wear resistance of the fabric can be effectively improved without changing the thickness of the fabric.

[0030] Based on the above structure, preferably, the yarn weight of the first weft yarn 13 is 19.4 g / m, the yarn weight of the second weft yarn 14 is 7.4 g / m, and the total yarn weight of the second warp yarn 12 and the first warp yarn 11 is 26.4 g / m.

[0031] As a preferred embodiment, based on the above structure, preferably, the warp density of the ultra-light wear-resistant fabric is 86 threads / cm and the weft density is 67 threads / cm.

[0032] As a preferred embodiment, based on the above structure, preferably, the weight of the ultra-light wear-resistant fabric is 32 g / m 2 .

[0033] The above are only preferred specific embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any equivalent changes, modifications, substitutions and variations made by technicians in this technical field based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of existing technologies should be within the scope of protection determined by the claims.

Claims

1. An ultralight wear-resistant fabric, comprising a plurality of basic units (10) arranged cyclically along the warp and weft directions, characterized in that: Each of the basic units (10) is formed by two first warp yarns (11), twelve second warp yarns (12), one first weft yarn (13) and seven second weft yarns (14) interwoven in a sinking and floating manner; the seven second weft yarns (14) are continuously distributed, the first weft yarn (13) is distributed on one side of the seven second weft yarns (14), and the fineness of the first weft yarn (13) is greater than the fineness of the second weft yarn (14); the two first warp yarns (11) are each formed by three yarns with the same structure as the second warp yarns (12) being plied in parallel along the warp direction, one of the first warp yarns (11) is centrally distributed between the twelve second warp yarns (12), and the other first warp yarn (11) is distributed on one side of the twelve second warp yarns (12).

2. The ultralight wear-resistant fabric according to claim 1, characterized in that: The first weft yarn (13) is 40D / 34F semi-gloss nylon 66 DTY high-elastic yarn.

3. The ultralight wear-resistant fabric according to claim 2, characterized in that: The yarn weight of the first weft yarn (13) is 19.4 g / m.

4. The ultralight wear-resistant fabric according to claim 1, characterized in that: The second weft yarn (14) is 15D / 10F semi-gloss nylon 66 DTY high-elastic yarn.

5. The ultralight wear-resistant fabric according to claim 4, characterized in that: The yarn weight of the second weft yarn (14) is 7.4 g / m.

6. The ultralight wear-resistant fabric according to claim 1, characterized in that: The second warp yarn (12) is 15D / 10F semi-bright nylon 66 DTY high-elastic yarn.

7. The ultralight wear-resistant fabric according to claim 6, characterized in that: The total yarn weight of the second warp yarn (12) and the first warp yarn (11) is 26.4 g / m.

8. The ultralight wear-resistant fabric according to claim 1, characterized in that: The warp density of this ultra-light and wear-resistant fabric is 86 threads / cm and the weft density is 67 threads / cm.

9. The ultralight wear-resistant fabric according to claim 1, characterized in that: The ultra-light and wear-resistant fabric has a grammage of 32 g / m 2 .

10. The ultralight wear-resistant fabric according to claim 1, characterized in that: Each of the basic units (10) adopts a plain weave.