Micro-channel radiator flat tube mounting structure

Abstract

The utility model relates to a micro-channel radiator flat tube mounting structure which comprises a shell. A limiting frame is installed on the inner wall of the shell, a plurality of flat tube fixing assemblies are evenly distributed on the limiting frame, and the flat tube fixing assemblies are connected with the flat tubes in a limiting mode. Special-shaped baffles are vertically installed on the front end face and the rear end face of the shell correspondingly. A top cover is installed on the tops of the special-shaped baffles. Three groups of horizontal holes are longitudinally formed in the plate bodies of the front and rear groups of special-shaped baffles, pipe sleeves are mounted on the inner rings of the horizontal holes, and branch pipes are mounted in the pipe sleeves. The utility model provides a micro-channel radiator flat tube mounting structure. According to the micro-channel radiator flat tube mounting structure, the flat tube mounting procedure is completed by adopting a bottom-convergent shell structure. The flat pipes are sequentially arranged on the inner wall of the shell in the front-back direction through the flat pipe fixing assembly; meanwhile, special-shaped baffle structures mounted in the front and back of the shell are used for providing mounting gaps for fin plates, and branch pipeline heat dissipation liquid is arranged in three groups of horizontal pipe holes formed longitudinally, so that the double-sided heat dissipation process is completed.

Description

Technical Field

[0001] The utility model belongs to the technical field of radiator flat tube installation structures, and in particular relates to a micro-channel radiator flat tube installation structure. Background Art

[0002] Condenser flat tubes are widely used in refrigeration equipment such as automobiles, air conditioners, and refrigerators. In automotive air conditioning systems, microchannel aluminum flat tubes, as core components of the condenser and base unit, play a critical role. Their efficient heat transfer and corrosion resistance enable automotive air conditioning systems to operate stably in harsh environments, providing a comfortable ride for passengers. Microchannel aluminum flat tubes are also widely used in household appliances such as air conditioners and refrigerators due to their excellent performance.

[0003] With the continuous advancement of science and technology and increasing environmental protection requirements, the technology of condenser flat tubes is also constantly evolving. In the future, condenser flat tubes will place greater emphasis on energy conservation, environmental protection, and high efficiency. At the same time, with the popularization of new energy vehicles and the development of intelligent technology, condenser flat tubes will also face more challenges and opportunities. To meet market demand, the production process and performance of condenser flat tubes will continue to be optimized and upgraded.

[0004] Therefore, the present invention provides a microchannel radiator flat tube mounting structure. This application utilizes a bottom-converging housing structure to complete the flat tube installation process. The flat tubes are arranged sequentially along the inner wall of the housing using a flat tube fixing assembly. Conversely, shaped baffles installed at the front and rear of the housing provide clearance for the fins. Furthermore, three sets of longitudinally defined horizontal tube holes with built-in branch pipes for dissipating the heat achieve double-sided heat dissipation. Summary of the Invention

[0005] In order to achieve the above-mentioned purpose, the technical solution of the present utility model is as follows:

[0006] A microchannel radiator flat tube mounting structure includes a housing; a limiting frame is mounted on the inner wall of the housing; a plurality of flat tube fixing assemblies are evenly distributed on the limiting frame; the flat tube fixing assemblies are connected to the flat tube limiting assemblies;

[0007] The front and rear end surfaces of the housing are respectively vertically mounted with special-shaped baffles, and a top cover is mounted on the top of the special-shaped baffles;

[0008] Three groups of horizontal holes are longitudinally opened on the front and rear groups of special-shaped baffle plates. Pipe sleeves are installed in the inner circles of the horizontal holes, and tributary pipes are installed in the pipe sleeves.

[0009] Furthermore, an auxiliary plug-in plate is installed at the slope position of the special-shaped baffle, and a fin plate installation space is reserved between the auxiliary plug-in plate and the flat tube.

[0010] Furthermore, the flat tube fixing assembly includes a base plate, an auxiliary plug plate and a supporting shaft;

[0011] The bottom plate is embedded in the limiting frame, and guide vertical plates are vertically installed at the front and rear positions of the bottom plate. The guide vertical plates are provided with through holes, and two groups of through holes are horizontally inserted with supporting shafts. The supporting shafts have brackets on their bodies, and the brackets are in supporting contact with the flat tubes.

[0012] The guide vertical plate is in guiding contact with the flat tube.

[0013] Furthermore, the buckle integrally connected to the bottom of the guide vertical plate is snap-connected to the bottom plate.

[0014] Furthermore, the guide vertical plate is provided with a perforated plate horizontally along the top of the through hole.

[0015] Furthermore, two groups of bolt limiting sleeves are installed along the top horizontal plate position of the special-shaped baffle, and positioning bolts are inserted into the bolt limiting sleeves.

[0016] The beneficial effects of the utility model are:

[0017] Compared to existing technologies, this utility model provides a microchannel radiator flat tube mounting structure. This application utilizes a bottom-converging shell structure to complete the flat tube installation process. The flat tubes are arranged sequentially along the inner wall of the shell using a flat tube fixing assembly. Conveniently, shaped baffles installed at the front and rear of the shell provide clearance for the fins. Furthermore, three sets of longitudinally defined horizontal tube holes with built-in branch pipes for dissipating the heat achieve double-sided heat dissipation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of a flat tube installation structure for a microchannel radiator according to the present invention.

[0019] Figure 2 This is a structural schematic diagram of a flat tube fixing piece of a microchannel radiator flat tube installation structure according to the present invention.

[0020] List of Figure Symbols:

[0021] 1 is the top cover, 2 is the positioning plug, 3 is the outer shell, 4 is the flat tube, 5 is the limiting frame, 7 is the auxiliary plug plate, 8 is the horizontal tube hole, 9 is the tube sleeve, 10 is the flat tube fixing assembly, 11 is the special-shaped baffle, 12 is the plug limiting sleeve, 13 is the supporting shaft, 14 is the bracket, 15 is the plate hole, 16 is the bottom plate, 17 is the guide vertical plate, and 18 is the buckle. DETAILED DESCRIPTION

[0022] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0023] like Figure 1 and Figure 2 As shown, a microchannel radiator flat tube installation structure includes a shell; a limiting frame 5 is installed on the inner wall of the shell 3, and a plurality of groups of flat tube fixing components 10 are evenly distributed on the limiting frame 5. The flat tube fixing components 10 are limitedly connected to the flat tubes 4; wherein, the design of the limiting frame 5 is to more effectively install the flat tube fixing components 10, allowing the flat tube fixing components 10 to effectively fix the position of the flat tubes 4, preparing for the subsequent installation of the fin plate and the double-sided heat dissipation process.

[0024] The housing 3 is vertically mounted with shaped baffles 11 on the front and rear ends, respectively. A top cover 1 is mounted on top of these shaped baffles 11. Three sets of horizontal holes 8 are longitudinally formed in the front and rear shaped baffles 11. Pipe sleeves 9 are mounted within these holes, and tributary pipes are installed within these sleeves. The top cover 1 is designed to effectively prevent dust. The shaped baffles 11 limit the installation position of the fins and flat tubes, and can also be used to add tributary pipes to facilitate subsequent heat dissipation and heat exchange processes.

[0025] Furthermore, an auxiliary plug-in plate 7 is installed at the slope position of the special-shaped baffle 11, and a fin plate installation space is reserved between the auxiliary plug-in plate 7 and the flat tube 4. The reserved fin plate installation space can be used for subsequent installation of the fin plate.

[0026] Furthermore, the flat tube fixing assembly 10 includes a base plate 16, an auxiliary plug plate 7 and a supporting shaft 13;

[0027] The base plate 16 is embedded within the limiting frame 5. Guide plates 17 are vertically mounted in front and behind the base plate 16. These plates are provided with through-holes, and two sets of through-holes are used to horizontally insert support shafts 13. These support shafts 13 have brackets 14 on their shafts, which engage with the flat tubes 4 for support. The guide plates 17 also engage with the flat tubes 4 for guidance. The two sets of guide plates 17, combined with the base plate 16, form a structure that serves as a guide. The design of the brackets 14 lowers the center of gravity during support.

[0028] Furthermore, the buckle 18 integrally connected to the bottom of the guide vertical plate 17 is snap-fitted to the bottom plate 16. The buckle 18 can complete an effective fixing process.

[0029] Furthermore, the guide vertical plate 17 is provided with a hole plate 15 horizontally along the top of the through hole. Wherein, the hole plate 15 is a plug-in plate that is willing to cooperate with the horizontal plug-in.

[0030] Furthermore, the special-shaped baffle 11 is installed with two sets of bolt limiting sleeves 12 along the top horizontal plate position, and the bolt limiting sleeves 12 are inserted with positioning bolts 2. Among them, the positioning bolts 2 inserted inside the bolt limiting sleeves 12 can further stabilize the installation structure of the special-shaped baffle 11.

[0031] It should be noted that the above content only illustrates the technical idea of ​​the utility model and cannot be used to limit the protection scope of the utility model. For ordinary technicians in this technical field, they can make several improvements and modifications without departing from the principles of the utility model. These improvements and modifications all fall within the protection scope of the claims of the utility model.

Claims

1. A microchannel radiator flat tube mounting structure, comprising a housing; characterized by: A limiting frame (5) is installed on the inner wall of the shell (3), and a plurality of groups of flat tube fixing components (10) are evenly distributed on the limiting frame (5). The flat tube fixing components (10) are connected to the flat tubes (4) in a limiting manner; Special-shaped baffles (11) are vertically mounted on the front and rear end surfaces of the housing (3), and a top cover (1) is mounted on the top of the special-shaped baffle (11); The front and rear two groups of special-shaped baffles (11) are provided with three groups of horizontal holes (8) in the longitudinal direction. The inner rings of the horizontal holes (8) are provided with pipe sleeves (9), and the pipe sleeves (9) are provided with branch pipes.

2. The microchannel radiator flat tube mounting structure according to claim 1, characterized in that: An auxiliary plug plate (7) is installed at the slope position of the special-shaped baffle (11), and a fin plate installation space is reserved between the auxiliary plug plate (7) and the flat tube (4).

3. The flat tube mounting structure for a microchannel radiator according to claim 1, wherein: The flat tube fixing assembly (10) comprises a base plate (16), an auxiliary plug plate (7) and a supporting shaft (13); The bottom plate (16) is embedded in the limiting frame (5), and guide vertical plates (17) are vertically installed at the front and rear positions of the bottom plate (16). The guide vertical plates (17) are provided with through holes, and two groups of through holes are horizontally inserted with supporting shafts (13). The supporting shafts (13) are retained with brackets (14) on their shafts, and the brackets (14) are in supporting contact with the flat tube (4); The guide vertical plate (17) is in guiding contact with the flat tube (4).

4. The flat tube mounting structure of a microchannel radiator according to claim 3, characterized in that: The buckle (18) integrally connected to the bottom of the guide vertical plate (17) is snap-connected to the bottom plate (16).

5. The flat tube mounting structure of a microchannel radiator according to claim 4, characterized in that: The guide vertical plate (17) is provided with a perforated plate (15) horizontally along the top of the through hole.

6. The flat tube mounting structure for a microchannel radiator according to claim 1, wherein: Two groups of bolt limiting sleeves (12) are installed along the top horizontal plate position of the special-shaped baffle (11), and positioning bolts (2) are inserted into the bolt limiting sleeves (12).

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