Protective sleeve of photovoltaic connector

By introducing arc grooves and heat dissipation components into the protective cover of the photovoltaic connector, the problem of heat accumulation is solved, effective heat dissipation and sealing are achieved, and the reliability and protection level of the photovoltaic connector are improved.

CN223363472UActive Publication Date: 2025-09-19NINGBO HUAYU PHOTOVOLTAIC TECH CO LTD
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Patent Information

Application Number
CN202422629603.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-19
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

Existing photovoltaic connector protective covers cannot effectively dissipate heat, causing heat accumulation, which may lead to performance degradation or damage.

Method used

A protective cover including a bottom shell and a top cover is designed. An arc-shaped groove is provided in the middle of the two to form a accommodating cavity. It is equipped with a heat dissipation component, including a heat conduction plate and a heat dissipation plate. They are connected by a connecting plate and fixed by insert injection molding to achieve timely heat dissipation.

Benefits of technology

The sealing and heat dissipation effect of the protective cover are improved to prevent the performance degradation or damage of the photovoltaic connector caused by excessive temperature, and the sealing level reaches IP68.

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Abstract

The utility model relates to the technical field of photovoltaic connectors, and discloses a protective sleeve of a photovoltaic connector, which comprises a bottom shell and a top cover, the middle parts of the bottom shell and the top cover are respectively provided with an arc-shaped groove, the two arc-shaped grooves jointly form an accommodating cavity for placing the photovoltaic connector, the two ends of each arc-shaped groove are symmetrically provided with wire grooves, and the wire grooves are connected with the bottom shell and the top cover. The wire grooves in the bottom shell and the top cover jointly form a circular wire passing hole, a fixing ring is fixedly connected to the edge of the top of the top cover, annular grooves are formed in the positions, on the outer sides of the arc-shaped grooves, of the bottom shell and the top cover, sealing rings are installed in the annular grooves, and the thickness of the sealing rings is larger than the depth of the annular grooves. An installation groove of an I-shaped structure is formed in the arc-shaped groove, the installation groove penetrates through the inner face and the outer face of the arc-shaped groove, and a heat dissipation assembly is installed in the installation groove. According to the utility model, the sealing performance of the protective sleeve is effectively improved through the double-layer sealing ring, and the protection grade reaches IP68; heat generated when the photovoltaic connector works is dissipated in time through the heat dissipation assembly, and performance reduction or damage of the photovoltaic connector caused by too high temperature is effectively prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic connectors, in particular to a protective cover of a photovoltaic connector. Background Art

[0002] Offshore photovoltaics refers to photovoltaic power stations built on the ocean. Compared to terrestrial photovoltaics, offshore photovoltaics occupy less land and generate 5%-10% more power. This is due to the open, unobstructed water surface, long hours of sunshine, and light reflected from the water. Offshore photovoltaic midstream refers to the contractors who undertake offshore photovoltaic projects. Project types are categorized as either pile-based fixed-mounted offshore photovoltaics or floating offshore photovoltaics. During the operation of offshore photovoltaics, the photovoltaic connectors in the junction boxes on the back of the modules are subject to corrosion from seawater and the surrounding ecosystem. Existing offshore photovoltaic connectors mostly use a single-layer waterproof structure, which has poor waterproof performance. Therefore, protective covers are often installed on the outside of the photovoltaic connectors to ensure safe and reliable operation in harsh marine environments.

[0003] Existing protective covers, such as a photovoltaic connector emergency protective cover disclosed in patent publication number CN117254301A, include a base, a shell and a top cover. The top of the base is provided with a receiving groove, the shell is constituted as a hood-like structure and a sealing cover is provided on the receiving groove, and the top cover is provided on the shell and is sealed and buckled with the base.

[0004] The structure of the protective cover is relatively complex, and when the photovoltaic connector is connected and transmits current, a certain amount of heat will be generated due to the existence of contact resistance. The protective cover cannot dissipate the heat in time, and the heat accumulates in the protective cover, which can easily cause the performance of the photovoltaic connector to degrade or be damaged due to excessive temperature. Utility Model Content

[0005] The technical problem to be solved by the present invention is that the protective cover of the existing photovoltaic connector cannot dissipate heat in time, and the heat accumulates in the protective cover, which easily leads to performance degradation or damage of the photovoltaic connector due to excessive temperature.

[0006] In order to solve the above problems, the technical solution of the present invention is: a protective cover for a photovoltaic connector, comprising a bottom shell and a top cover, the middle part of the bottom shell and the top cover are provided with an arc groove, the two arc grooves together form a accommodating cavity for placing the photovoltaic connector, and wire grooves are symmetrically provided at both ends of the arc groove, the wire grooves on the bottom shell and the top cover together form a circular wire hole, a fixing ring is fixed at the top edge of the top cover, the bottom shell and the top cover are provided with annular grooves on the outside of the arc groove, a sealing ring is installed inside the annular groove, the thickness of the sealing ring is greater than the depth of the annular groove, an I-shaped installation groove is provided on the arc groove, the installation groove runs through the inner and outer surfaces of the arc groove, and a heat dissipation component is installed inside the installation groove.

[0007] Furthermore, the top cover and the fixing ring are integrally formed, and the fixing ring is movably clamped inside the bottom shell.

[0008] Furthermore, a plurality of slots are provided on the side surface of the bottom shell, and a plurality of positioning strips adapted to the slots are fixedly connected to the side surface of the fixing ring.

[0009] Furthermore, the heat dissipation assembly is fixed to the bottom shell and the top cover by insert injection molding.

[0010] Furthermore, the heat dissipation assembly includes a heat conducting plate installed on the inner side of the arc groove and a heat dissipation plate installed on the outer side of the arc groove. The heat conducting plate and the heat dissipation plate are connected and fixed by a connecting plate, and the connecting plate and the heat conducting plate are made of the same material.

[0011] The advantages of this utility model compared with the existing technology are: this utility model effectively improves the sealing of the protective cover through the double-layer sealing ring, and the protection level reaches IP68; the heat generated by the photovoltaic connector during operation is dissipated in time through the heat dissipation component, effectively preventing the performance degradation or damage of the photovoltaic connector caused by excessive temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural diagram of the present utility model.

[0013] Figure 2 It is a structural diagram of the bottom shell of the utility model.

[0014] Figure 3 It is a structural diagram of the top cover of the utility model.

[0015] Figure 4 It is a structural diagram of the heat dissipation component of the utility model.

[0016] Figure 5 It is a cross-sectional view of the installation structure of the heat dissipation component of the utility model.

[0017] As shown in the figure: 1. Bottom shell; 2. Top cover; 3. Fixing ring; 4. Sealing ring; 5. Positioning strip; 6. Heat conduction plate; 7. Heat dissipation plate; 8. Connecting plate. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0019] like Figures 1 to 3As shown, a protective cover for a photovoltaic connector includes a bottom shell 1 and a top cover 2. The bottom shell 1 and the top cover 2 are both provided with an arc groove in the middle, and the two arc grooves together form a accommodating cavity for placing the photovoltaic connector. Wire grooves are symmetrically provided at both ends of the arc groove. The wire grooves on the bottom shell 1 and the top cover 2 together form a circular wire hole. A fixing ring 3 is fixed at the top edge of the top cover 2. The top cover 2 and the fixing ring 3 are integrally formed, and the fixing ring 3 is movably clamped in the inside of the bottom shell 1. A plurality of card grooves are opened on the side of the bottom shell 1, and a plurality of positioning strips 5 adapted to the card grooves are fixed to the side of the fixing ring 3. The bottom shell 1 and the top cover 2 are both provided with annular grooves on the outside of the arc grooves. A sealing ring 4 is installed in the annular groove, and the thickness of the sealing ring 4 is greater than the depth of the annular groove.

[0020] Place the photovoltaic connector in the arc-shaped groove on the bottom shell 1, and place the cables at both ends in the wire groove. Place the top cover 2 on the inner side of the bottom shell 1 and press it tightly so that the positioning bar 5 is engaged in the groove, thus completing the fixation of the top cover 2 and the bottom shell 1. At this time, the two sealing rings 4 on the bottom shell 1 and the top cover 2 are squeezed against each other, and the double-layer sealing ring 4 effectively improves the sealing of the accommodating cavity, and the protection level reaches IP68.

[0021] like Figure 1 、 Figure 4 and Figure 5 As shown, an I-shaped mounting groove is provided on the arc groove, the mounting groove runs through the inner and outer surfaces of the arc groove, and a heat dissipation component is installed inside the mounting groove, and the heat dissipation component is fixed to the bottom shell 1 and the top cover 2 by insert injection molding. The heat dissipation component includes a heat conducting plate 6 installed on the inner side of the arc groove and a heat dissipation plate 7 installed on the outer side of the arc groove. The heat conducting plate 6 and the heat dissipation plate 7 are connected and fixed by a connecting plate 8, and the connecting plate 8 is made of the same material as the heat conducting plate 6.

[0022] The heat conducting plate 6 transfers the heat inside the accommodating cavity to the heat dissipating plate 7 through the connecting plate 8, and the heat is dissipated through the heat dissipating plate 7, thereby improving the heat dissipation effect of the protective cover and preventing the performance degradation or damage of the photovoltaic connector due to excessive temperature.

[0023] In specific use, the photovoltaic connector is placed in the arc groove on the bottom shell 1, and the top cover 2 is clamped and fixed on the inner side of the bottom shell 1, and the sealing of the protective cover is effectively improved by the double-layer sealing ring 4; the heat generated when the photovoltaic connector is working is absorbed by the heat conduction plate 6, and then transferred to the heat dissipation plate 7 through the connecting plate 8, and the heat is dissipated through the heat dissipation plate 7, thereby realizing timely heat dissipation and effectively preventing the performance degradation or damage of the photovoltaic connector caused by excessive temperature.

[0024] The undisclosed parts in the present invention are all prior art, and their specific structures and working principles are not described in detail here.

[0025] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

[0027] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.

Claims

1. A protective cover for a photovoltaic connector, comprising a bottom shell (1) and a top cover (2), wherein the middle portions of the bottom shell (1) and the top cover (2) are both provided with an arcuate groove, the two arcuate grooves together forming a receiving cavity for placing the photovoltaic connector, wire grooves symmetrically provided at both ends of the arcuate groove, the wire grooves on the bottom shell (1) and the top cover (2) together forming a circular wire hole, characterized in that: A fixing ring (3) is fixedly connected to the top edge of the top cover (2); an annular groove is provided on the outside of the arc groove on the bottom shell (1) and the top cover (2); a sealing ring (4) is installed inside the annular groove, and the thickness of the sealing ring (4) is greater than the depth of the annular groove; an I-shaped mounting groove is provided on the arc groove, the mounting groove runs through the inner and outer surfaces of the arc groove, and a heat dissipation component is installed inside the mounting groove.

2. The protective cover of a photovoltaic connector according to claim 1, characterized in that: The top cover (2) and the fixing ring (3) are integrally formed, and the fixing ring (3) is movably clamped inside the bottom shell (1).

3. The protective cover of a photovoltaic connector according to claim 2, characterized in that: The side surface of the bottom shell (1) is provided with a plurality of slots, and the side surface of the fixing ring (3) is fixedly connected with a plurality of positioning strips (5) adapted to the slots.

4. The protective cover of a photovoltaic connector according to claim 1, characterized in that: The heat dissipation assembly is fixed on the bottom shell (1) and the top cover (2) by insert injection molding.

5. The protective cover of a photovoltaic connector according to claim 4, characterized in that: The heat dissipation assembly comprises a heat conducting plate (6) mounted on the inner side of the arc groove and a heat dissipation plate (7) mounted on the outer side of the arc groove. The heat conducting plate (6) and the heat dissipation plate (7) are connected and fixed via a connecting plate (8). The connecting plate (8) and the heat conducting plate (6) are made of the same material.

Citation Information

Patent Citations

  • Emergency protective sleeve for photovoltaic connector

    CN117254301A