Mixing device for producing juice-feeling essence

Through the innovative design of the spray component and the stirring component, the problem of poor raw material uniformity in the juice flavor mixing device is solved, a more efficient mixing effect is achieved, and the quality of the finished product is improved.

CN223366843UActive Publication Date: 2025-09-23FOSHAN BAINUO FOOD CO LTD
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Patent Information

Application Number
CN202422844706.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-23
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The common juice flavor mixing device is affected by centrifugal force during the mixing process due to the feed port setting, resulting in poor mixing uniformity of raw materials at the center and reduced quality of the finished product.

Method used

The machine adopts a combined design of spraying components and stirring components, uses electromagnetic nozzles and submersible pumps to introduce raw materials into the mixing tank, and through the rotation of the drum, the raw materials are dispersed to the inner wall of the mixing tank under the action of centrifugal force. Combined with the control of liquid level sensor and electromagnetic valve, uniform mixing of raw materials is achieved.

Benefits of technology

It improves the mixing uniformity of juice flavor raw materials, reduces stratification, and improves mixing efficiency and finished product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223366843U_ABST
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Abstract

The utility model relates to the technical field of mixing equipment, in particular to a mixing device for producing juice-feeling essence. According to a common juice-feeling essence mixing device, juice-feeling essence raw materials need to be guided into the mixing device from a feeding opening formed in the outer wall to be stirred and mixed, so that the juice-feeling essence raw materials are easily influenced by centrifugal force in the stirring process, and the mixing uniformity of the raw materials close to the center position of a stirring structure is low; according to the technical scheme, the device comprises a mixing tank, a stirring assembly is installed on the mixing tank, the stirring assembly comprises a motor, the output end of the motor is connected with a first rotating shaft, the wall body of the outer surface of the first rotating shaft is sleeved with a main gear, and a driven gear is arranged on one side of the main gear. According to the utility model, various fruit juice flavor raw materials are mixed in advance, and meanwhile, the layering phenomenon generated when the various raw materials are mixed is reduced, so that the uniformity after mixing is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixing equipment, in particular to a mixing device for producing fruit juice essence. Background Art

[0002] Fruit juice flavoring generally refers to a flavor containing fruity ingredients, designed to simulate or enhance the natural flavor of fruit. The production of fruit juice flavoring is a complex process involving multiple steps and processes, with mixing being a crucial component. The raw materials are proportioned and introduced into a mixing device through a feed port on the outer wall of the container. A predetermined amount of water is then added to the ingredients, and the stirring mechanism is activated to disperse the ingredients and achieve a uniform blend.

[0003] However, the common fruit juice flavor mixing device requires the fruit juice flavor raw materials to be introduced into the mixing equipment through the feed port set on the outer wall for stirring and mixing, which makes it easily affected by centrifugal force during the stirring process, resulting in low mixing uniformity of the raw materials near the center of the stirring structure, thereby reducing the quality of the finished product. In view of this, we propose a mixing device for the production of fruit juice flavor. Utility Model Content

[0004] The purpose of the utility model is to address the problems existing in the background technology and to provide a mixing device for producing juice flavor.

[0005] The technical solution of the present utility model is as follows: A mixing device for producing fruit juice flavor, comprising a mixing tank, a stirring assembly installed on the mixing tank, the stirring assembly comprising a motor, the output end of the motor being connected to a first rotating shaft, a main gear being sleeved on the outer surface wall of the first rotating shaft, a slave gear being provided at one side of the main gear, a rotating drum being installed in the slave gear, a spraying assembly being installed on the rotating drum, the spraying assembly comprising a transfer box, a second rotating shaft and a submersible pump being provided in the transfer box, the output end of the submersible pump being connected to a nozzle, an electromagnetic nozzle being arranged on the side wall of the nozzle, a dosing assembly being provided in the rotating drum, the dosing assembly comprising a material guide pipe, an electromagnetic valve and a liquid level sensor being installed in the material guide pipe.

[0006] Preferably, a feed pipe and a discharge pipe are connected to one side wall of the mixing tank, and a controller is installed on the outer wall of the mixing tank when viewed from the front.

[0007] Preferably, a support base is installed on the top wall of the mixing tank, and the motor is installed on the top wall of the support base.

[0008] Preferably, a first rotating hole and a first through hole are provided on the top wall of the support seat, the top end of the material guide tube passes through the first through hole and is connected to a liquid level sensor, and the bottom end of the first rotating shaft passes through the first rotating hole.

[0009] Preferably, the slave gear is sleeved on the outer surface wall of the drum, and the outer surface wall of the drum is connected to the first stirring shaft.

[0010] Preferably, a first sealed bearing is arranged in the top opening of the transfer box, and a portion of the outer wall of the material guiding tube is connected to the inner ring surface of the first sealed bearing.

[0011] Preferably, the bottom end of the second rotating shaft is connected to the bottom inner wall of the transfer box, and the outer surface wall of the second rotating shaft is connected to a second stirring shaft.

[0012] Preferably, the nozzle is mounted on the outer surface wall of the drum, and a plurality of the electromagnetic nozzles are distributed in an array on the outer side wall of the nozzle.

[0013] Compared with the prior art, the present invention has the following beneficial technical effects:

[0014] The utility model introduces raw materials into the guide tube through the feed hopper, so that two liquid level sensors monitor the dosage entering therein, which provides convenience for the proportioning work, and at the same time, when the solenoid valve is opened, the fruit juice flavor raw materials enter the space below the solenoid valve, and are stirred by the transfer box, the second rotating shaft and the second stirring shaft through the rotation of the rotating drum. At the same time, when the submersible pump is started, the opened electromagnetic nozzle can introduce the fruit juice flavor raw materials into the mixing tank to mix with the liquid, and under the action of rotating centrifugation, the raw materials are gradually dispersed toward the inner wall of the mixing tank during the stirring process, thereby expanding the contact area between the raw materials and the liquid in the mixing tank, improving the mixing uniformity, and reducing the impact on the quality of the mixed finished product. Moreover, under the action of pre-proportioning and stirring, it is beneficial to improve the mixing efficiency of multiple raw materials in the mixing tank and reduce the stratification phenomenon of multiple raw materials during the stirring process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of a mixing device for producing juice flavor;

[0016] Figure 2 yes Figure 1 Schematic diagram of the three-dimensional structure of the stirring component and the batching component;

[0017] Figure 3 yes Figure 2 A schematic diagram of the front cross-sectional structure of ;

[0018] Figure 4 yes Figure 2Schematic diagram of the three-dimensional structure of the middle spray assembly.

[0019] Figure markings: 1. Mixing tank; 2. Stirring assembly; 21. Motor; 22. First rotating shaft; 23. Main gear; 24. Slave gear; 25. Rotating drum; 26. First stirring shaft; 3. Spraying assembly; 31. Transfer box; 32. Second rotating shaft; 33. Second stirring shaft; 34. Submersible pump; 35. Nozzle; 36. Electromagnetic nozzle; 4. Dosing assembly; 41. Material guide pipe; 42. Feed hopper; 43. Solenoid valve; 44. Liquid level sensor; 5. Controller; 6. Feed pipe; 7. Discharge pipe; 8. Support seat. DETAILED DESCRIPTION

[0020] The technical solution of the present invention is further described below with reference to the accompanying drawings and specific embodiments.

[0021] Example

[0022] like Figures 1 to 4 As shown, the utility model proposes a mixing device for the production of fruit juice flavor, including a mixing tank 1, a controller 5 fixedly mounted on the front wall of the mixing tank 1, and convenient for staff to operate; the feed pipe 6 and the discharge pipe 7 are symmetrically arranged on one side wall of the mixing tank 1, and one end of the feed pipe 6 and the discharge pipe 7 are both connected to the interior of the mixing tank 1. The feed pipe 6 introduces the water source into the mixing tank 1, and the discharge pipe 7 is used to discharge the liquid in the mixing tank 1; the support seat 8 is fixedly mounted on the top wall of the mixing tank 1 and plays a supporting role.

[0023] Furthermore, a stirring assembly 2 is installed on the mixing tank 1, and the stirring assembly 2 includes a motor 21, a first rotating shaft 22, a main gear 23, a slave gear 24, a rotating drum 25 and a first stirring shaft 26. The motor 21 is fixedly mounted on the top wall of the support base 8, and the support base 8 is used to support the motor 21. The top end of the first rotating shaft 22 is set in a first rotating hole opened on the top wall of the support base 8 and is connected to the output end of the motor 21, so that the first rotating shaft 22 can be rotated under the drive of the motor 21. The main gear 23 is fixedly sleeved on the outer ring surface of the first rotating shaft 22;

[0024] The slave gear 24 is located on one side of the main gear 23, and the slave gear 24 is meshed with the main gear 23, and the two cooperate to play a transmission role; the rotating drum 25 is arranged in the slave gear 24, and the inner surface wall of the slave gear 24 is connected to part of the outer wall of the rotating drum 25, which is conducive to the rotation through the cooperation of the main gear 23 and the slave gear 24; multiple first stirring shafts 26 are all connected to the outer wall of the rotating drum 25 and are arranged inside the mixing tank 1 to facilitate stirring the liquid in the mixing tank 1.

[0025] Furthermore, a spray assembly 3 is mounted on the rotating drum 25. The spray assembly 3 includes a transfer box 31, a second rotating shaft 32, a second stirring shaft 33, a submersible pump 34, a nozzle 35, and an electromagnetic nozzle 36. The transfer box 31 is disposed within the rotating drum 25, and the outer wall of the transfer box 31 is connected to the inner wall of the rotating drum 25. The bottom end of the second rotating shaft 32 is connected to the bottom inner wall of the transfer box 31, and multiple second stirring shafts 33 are connected to the outer wall of the second rotating shaft 32, which facilitates pre-mixing of the juice flavoring ingredients.

[0026] The submersible pump 34 is installed at the bottom of the inner wall of the transfer box 31, and the nozzle 35 is fixedly installed on the outer wall of the rotating drum 25. Multiple electromagnetic nozzles 36 are distributed in a vertical array on the outer wall of the nozzle 35. The output end of the submersible pump 34 is connected to the inside of the nozzle 35, which is convenient for injecting raw materials into the nozzle 35 and spraying them into the mixing tank 1 through multiple electromagnetic nozzles 36. At the same time, under the setting of the nozzle 35, it is beneficial for the electromagnetic nozzle 36 to rotate with the rotating drum 25 to spray materials.

[0027] Furthermore, a batching assembly 4 is also provided in the drum 25. The batching assembly 4 includes a material guide pipe 41, a feed hopper 42, a solenoid valve 43, and a liquid level sensor 44. The top end of the material guide pipe 41 passes through a first through hole formed in the top wall of the support base 8 and is connected to the bottom end of the feed hopper 42 located at the top of the support base 8. At the same time, part of the outer wall of the material guide pipe 41 is also connected to the wall of the first through hole. The support base 8 supports the material guide pipe 41 and the feed hopper 42.

[0028] The bottom end of the material guide tube 41 is inserted into the top opening of the transfer box 31 and connected to the inner ring surface of the first sealed bearing arranged in the top opening of the transfer box 31, which is used to assist the transfer box 31 to rotate with the rotating drum 25; two liquid level sensors 44 are installed on the inner wall of the material guide tube 41, and one liquid level sensor 44 is located at the inlet of the solenoid valve 43. The solenoid valve 43 is fixedly installed on the inner wall of the material guide tube 41, which is convenient for introducing the raw materials after proportioning into the bottom of the solenoid valve 43.

[0029] In this embodiment, the water source that needs to be mixed can be injected into the mixing tank 1 through the feed pipe 6, and the various raw materials required for the juice flavor can be introduced into the guide pipe 41 by using the feed hopper 42. The liquid level of the raw materials is monitored by two liquid level sensors 44, which is conducive to the proportioning work. When the proportioning is completed, the solenoid valve 43 is opened to bring the proportioned raw materials into the space below the solenoid valve 43, and the motor 21 is started to drive the first rotating shaft 22 to drive the main gear 23 to rotate, so that the drum 25 rotates under the drive of the slave gear 24, and drives the first stirring shaft 26 to stir the liquid in the mixing tank 1, and at the same time drives the transfer box 31, the second rotating shaft 32 and the second stirring shaft 33 to rotate, so that the second stirring shaft 33 in the rotating state stirs the liquid below the solenoid valve 43. The raw materials are stirred and mixed. When the mixing is completed, the raw materials can be extracted by the submersible pump 34 and injected into the nozzle 35, so that the nozzle 35 uses multiple electromagnetic nozzles 36 to disperse the raw materials into the liquid in the mixing tank 1, and due to the rotation of the rotating drum 25, the nozzle 35 and the electromagnetic nozzle 36 installed on the rotating drum 25 can achieve the purpose of rotational dispersion, which is convenient for expanding the contact area between the raw materials and the liquid and improving the dispersion effect. The centrifugal force generated by the stirring can be used to disperse the raw materials toward the inner wall of the mixing tank 1, thereby further improving the uniformity during mixing, and the water source can be injected into 45 for cleaning, so that the water source is rotated and sprayed out through the electromagnetic nozzle 36, thereby achieving the purpose of rotational cleaning in the mixing tank 1, which is beneficial to improving the cleaning effect.

[0030] The above specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A mixing device for producing juice flavor, comprising a mixing tank (1), characterized in that: The mixing tank (1) is provided with a stirring assembly (2), the stirring assembly (2) comprising a motor (21), the output end of the motor (21) being connected to a first rotating shaft (22), a main gear (23) being sleeved on the outer surface wall of the first rotating shaft (22), a slave gear (24) being provided on one side of the main gear (23), a rotating drum (25) being provided in the slave gear (24), a spraying assembly (3) being provided on the rotating drum (25), and the spraying assembly (3) includes a transfer box (31), wherein a second rotating shaft (32) and a submersible pump (34) are provided in the transfer box (31), an output end of the submersible pump (34) is connected to a nozzle (35), an electromagnetic nozzle (36) is arranged on the side wall of the nozzle (35), a dosing assembly (4) is provided in the rotating drum (25), and the dosing assembly (4) includes a material guide pipe (41), and an electromagnetic valve (43) and a liquid level sensor (44) are installed in the material guide pipe (41).

2. A mixing device for producing juice flavor according to claim 1, characterized in that: A feed pipe (6) and a discharge pipe (7) are connected to one side wall of the mixing tank (1), and a controller (5) is installed on the outer wall of the mixing tank (1) facing in the front direction.

3. A mixing device for producing juice flavor according to claim 1, characterized in that: A support base (8) is installed on the top wall of the mixing tank (1), and the motor (21) is installed on the top wall of the support base (8).

4. A mixing device for producing fruit juice flavor according to claim 3, characterized in that: A first rotating hole and a first through hole are provided on the top wall of the support seat (8); the top end of the guide tube (41) passes through the first through hole and is connected to a liquid level sensor (44); and the bottom end of the first rotating shaft (22) passes through the first rotating hole.

5. The mixing device for producing juice flavor according to claim 1, characterized in that: The slave gear (24) is sleeved on the outer surface wall of the rotating drum (25), and the outer surface wall of the rotating drum (25) is connected to a first stirring shaft (26).

6. The mixing device for producing juice flavor according to claim 1, characterized in that: A first sealed bearing is arranged in the top opening of the transfer box (31), and a portion of the outer wall of the material guide tube (41) is connected to the inner ring surface of the first sealed bearing.

7. The mixing device for producing juice flavor according to claim 1, characterized in that: The bottom end of the second rotating shaft (32) is connected to the inner wall of the bottom of the transfer box (31), and the outer surface wall of the second rotating shaft (32) is connected to a second stirring shaft (33).

8. The mixing device for producing juice flavor according to claim 1, characterized in that: The nozzle (35) is installed on the outer surface wall of the rotating drum (25), and a plurality of electromagnetic nozzles (36) are distributed in an array state on the outer side wall of the nozzle (35).