Color master batch flotation equipment

By introducing fans and ventilation components into the masterbatch flotation equipment, the problem of masterbatch drying is solved, efficient screening and cleaning effects are achieved, and the production quality of masterbatch is improved.

CN223369792UActive Publication Date: 2025-09-23XIAMEN XINWANCAI PLASTIC DYEING TRADE CO LTD
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Patent Information

Application Number
CN202422864966.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-23
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The existing masterbatch flotation equipment lacks an air-drying structure, which results in the inability to effectively air-dry the masterbatch after flotation.

Method used

A masterbatch flotation equipment was designed, which included a fan and ventilation components. The fan was used to blow external air into the storage box to dry the masterbatch on the filter plate, and the stirring rod was used to stir the masterbatch to improve the screening and cleaning efficiency.

Benefits of technology

The effective air drying, efficient screening and cleaning of the masterbatch after flotation are achieved, thereby improving the production quality and efficiency of the masterbatch.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of color master batch processing, in particular to color master batch flotation equipment which comprises a flotation box, a shaft rod is rotatably connected to the interior of the flotation box through a bearing, stirring rods are welded to the outer side of the shaft rod at equal intervals, and a driving motor is installed at one end of the flotation box through an installation frame. A material storage box is arranged on the side, close to the connecting part, of the flotation box, and a filter screen plate is fixed into the material storage box through bolts. Ventilation assemblies are arranged at the top of the material storage box at equal intervals, each ventilation assembly comprises a ventilation box fixed to the top of the material storage box at equal intervals through bolts, and a fan is installed in each ventilation box through an installation frame; the driving motor drives the shaft rod and the stirring rods on the outer side of the shaft rod to rotate at a high speed, the color master batches in the flotation box can be stirred, the screening and cleaning efficiency of the color master batches is improved, the fan works to blow airflow into the storage box, and the color master batches subjected to flotation on the filter screen plate are air-dried.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch processing, in particular to a masterbatch flotation device. Background Art

[0002] Masterbatch is a new type of colorant specially used for polymer materials. It is mainly used in plastics. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate made by uniformly loading an extraordinary amount of pigment into the resin, so its tinting power is higher than the pigment itself.

[0003] At present, masterbatch is filtered and screened during its production process. There are many ways to filter masterbatch. Among them, flotation can not only screen out dust, particulate matter, etc. in the masterbatch, but also clean it. However, the existing masterbatch flotation equipment does not have an air-drying structure and cannot air-dry the masterbatch after flotation. Therefore, a masterbatch flotation equipment is proposed. The masterbatch after flotation in the storage box falls onto the filter plate, and the fan blows external air into the storage box to air-dry the masterbatch on the filter plate. Utility Model Content

[0004] In response to the problems in the existing technology, the utility model provides a masterbatch flotation equipment. The masterbatch after flotation in the storage box falls onto the filter plate, and the fan blows external air into the storage box to air-dry the masterbatch on the filter plate.

[0005] The technical solution adopted by the utility model to solve the technical problem is a masterbatch flotation device, comprising a flotation box, wherein a shaft is rotatably connected to the inside of the flotation box through a bearing, stirring rods are equidistantly welded to the outside of the shaft, a driving motor is mounted on one end of the flotation box through a mounting frame, a storage box is provided on one side of the flotation box close to the connection portion, and a filter screen is fixed inside the storage box by bolts;

[0006] The top of the storage box is equidistantly provided with ventilation components, and the ventilation components include ventilation boxes fixed to the top of the storage box equidistantly by bolts, and a fan is installed inside the ventilation box through a mounting frame.

[0007] By adopting the above technical solution, the driving motor drives the shaft and the stirring rod outside it to rotate at high speed, which can stir the masterbatch in the flotation box and improve its screening and cleaning efficiency. The fan will blow the air flow into the storage box to dry the masterbatch after flotation on the filter plate.

[0008] Specifically, a storage plate portion is provided on one side of the flotation box, and a connecting portion is provided on the side of the flotation box away from the storage plate portion. Connecting rods are equidistantly fixed between the storage plate portion and the connecting portion by bolts, and a pushing mesh plate is sleeved on the outside of the connecting rods.

[0009] Specifically, a drain net is fixed to the bottom of the connection part by bolts, a reflux part is provided at the bottom of the connection part on one side of the drain net, and a through groove is provided between the reflux part and the flotation box.

[0010] Specifically, through holes are opened at equal intervals through the bottom of the ventilation box, and a dustproof net is fixed inside the ventilation box located on the top of the fan by bolts.

[0011] Specifically, the output shaft on one side of the driving motor is fixedly connected to one end of the shaft through a connecting sleeve.

[0012] Specifically, a box door is hinged on one side of the storage box, and protective nets are fixed to both ends of the storage box by bolts.

[0013] Beneficial effects of the utility model:

[0014] (1) The masterbatch flotation equipment described in the present invention is a device in which the masterbatch entering the storage box falls onto the filter screen, and the water stains on the surface of the masterbatch drip to the bottom of the storage box through the filter screen. The fan is turned on to draw the external air into the ventilation box through the dust screen, and then multiple dust screens are blown into the storage box, so that the masterbatch on the filter screen can be air-dried.

[0015] (2) The masterbatch flotation equipment described in the present invention is a device that turns on the driving motor to drive the shaft and the stirring rod outside it to rotate at high speed, stirring the masterbatch in the flotation box so that the dust can be mixed with clean water, thereby achieving the purpose of cleaning the masterbatch. After turning off the driving motor, the heavier impurities and particulate matter in the masterbatch will sink to the bottom of the flotation box, thereby achieving the purpose of floating the masterbatch. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the flotation box structure of the utility model;

[0019] Figure 3 This is a cross-sectional view of the storage box of the utility model;

[0020] Figure 4 This is a schematic diagram of the ventilation assembly structure of the present utility model;

[0021] In the figure: 1. Flotation box; 101. Storage plate; 102. Connecting part; 103. Drain net; 104. Reflux part; 105. Through trough; 2. Storage box; 3. Ventilation assembly; 301. Ventilation box; 302. Fan; 303. Through hole; 304. Dust screen; 4. Connecting rod; 5. Pushing mesh plate; 6. Filter mesh plate; 7. Protective net; 8. Box door; 9. Drive motor; 10. Shaft; 11. Stirring rod. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] The masterbatch after flotation in the storage box falls onto the filter plate, and the fan blows the external air into the storage box to dry the masterbatch on the filter plate. Figure 1-4 As shown, the masterbatch flotation equipment described in the present invention includes a flotation box 1, wherein the flotation box 1 is rotatably connected to a shaft 10 via a bearing, and stirring rods 11 are welded equidistantly to the outside of the shaft 10. A drive motor 9 is mounted on one end of the flotation box 1 via a mounting frame. A storage box 2 is provided on one side of the flotation box 1 close to the connecting portion 102, and a filter screen 6 is fixed to the inside of the storage box 2 via bolts.

[0024] The top of the storage box 2 is equidistantly provided with ventilation components 3, and the ventilation components 3 include ventilation boxes 301 fixed to the top of the storage box 2 equidistantly by bolts, and a fan 302 is installed inside the ventilation box 301 through a mounting frame.

[0025] When in use, the driving motor 9 drives the shaft 10 and the stirring rod 11 outside it to rotate at high speed, which can stir the masterbatch in the flotation box 1 and improve its screening and cleaning efficiency. The fan 302 works to blow the air flow into the storage box 2 to dry the masterbatch after floatation on the filter plate 6.

[0026] For example, Figure 2 As shown, the utility model also includes that a storage plate portion 101 is provided on one side of the flotation box 1, and a connecting portion 102 is provided on the side of the flotation box 1 away from the storage plate portion 101, and connecting rods 4 are fixed equidistantly between the storage plate portion 101 and the connecting portion 102 by bolts, and a pushing mesh plate 5 is provided on the outside of the connecting rod 4.

[0027] When in use, the storage plate portion 101 is used to store the pushing mesh plate 5 , and the connection portion 102 is provided to facilitate personnel to use the pushing mesh plate 5 to push the floating masterbatch into the storage box 2 .

[0028] For example, Figure 2As shown, the present invention also includes a drain net 103 fixed to the bottom of the connecting portion 102 by bolts, a reflux portion 104 is provided at the bottom of the connecting portion 102 on one side of the drain net 103, and a through groove 105 is provided between the reflux portion 104 and the flotation box 1.

[0029] During use, people can push the masterbatch floating on the water surface by moving the through groove 105. When the masterbatch moves on the connecting part 102, excess water stains fall into the reflux part 104 through the drain net 103 and then flow back into the flotation box 1 through the through groove 105.

[0030] For example, Figure 4 As shown, the present invention further includes through holes 303 equidistantly formed at the bottom of the ventilation box 301 , and a dustproof net 304 is fixed to the inside of the ventilation box 301 located on the top of the fan 302 by bolts.

[0031] During use, the through hole 303 is opened to facilitate the gas in the ventilation box 301 to be blown into the material storage box 2 , and the dustproof net 304 can prevent external dust from entering the ventilation box 301 .

[0032] For example, Figure 1 、 Figure 2 As shown, the present invention further includes that the output shaft on one side of the driving motor 9 is fixedly connected to one end of the shaft rod 10 through a connecting sleeve.

[0033] When in use, the drive motor 9 is operated to drive the shaft 10 to rotate.

[0034] For example, Figure 1 、 Figure 3 As shown, the present invention further includes that a door 8 is hingedly connected to one side of the storage box 2, and protective nets 7 are fixed to both ends of the storage box 2 by bolts.

[0035] During use, the protection net 7 is provided to facilitate the outflow of gas in the storage box 2 , and the dried masterbatch on the filter plate 6 can be taken out by opening the box door 8 .

[0036] When the utility model is used, a person uses a power cord to connect the device to an external power source, and pours clean water and masterbatch into the flotation box 1;

[0037] Turn on the drive motor 9 to drive the shaft 10 and the stirring rod 11 outside it to rotate at high speed, stirring the masterbatch in the flotation box 1 so that the dust can be mixed with the clean water, thereby achieving the purpose of cleaning the masterbatch. After turning off the drive motor 9, the heavier impurities and particulate matter in the masterbatch will sink to the bottom of the flotation box 1, thereby achieving the purpose of flotation of the masterbatch;

[0038] The personnel push the pushing screen 5 to move, and push the screened and cleaned masterbatch floating on the water surface to the connecting part 102, and then flow into the storage box 2 through the connecting part 102. When the masterbatch moves to the connecting part 102, the excess water drops into the return part 104 through the drain net 103 and flows back into the flotation box 1 through the through groove 105;

[0039] The masterbatch entering the storage box 2 falls onto the filter plate 6, and the water stains on the surface of the masterbatch drip to the bottom of the storage box 2 through the filter plate 6. Turn on the fan 302 to draw the external air into the ventilation box 301 through the dustproof net 304, and then blow multiple dustproof nets 304 into the storage box 2. The masterbatch on the filter plate 6 can be air-dried, and the gas entering the storage box 2 is discharged through the protective net 7.

[0040] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A masterbatch flotation device, characterized in that: The invention comprises a flotation box (1), wherein a shaft (10) is rotatably connected to the inside of the flotation box (1) via a bearing, and stirring rods (11) are welded to the outside of the shaft (10) at equal intervals, and a driving motor (9) is mounted on one end of the flotation box (1) via a mounting frame, and a storage box (2) is provided on a side of the flotation box (1) close to a connecting portion (102), and a filter screen (6) is fixed to the inside of the storage box (2) via bolts; A ventilation assembly (3) is equidistantly arranged on the top of the storage box (2), and the ventilation assembly (3) comprises a ventilation box (301) fixed to the top of the storage box (2) at equal intervals by bolts, and a fan (302) is installed inside the ventilation box (301) via a mounting frame.

2. A masterbatch flotation device according to claim 1, characterized in that: A storage plate portion (101) is provided on one side of the flotation box (1), and a connecting portion (102) is provided on a side of the flotation box (1) away from the storage plate portion (101). Connecting rods (4) are fixed equidistantly between the storage plate portion (101) and the connecting portion (102) by bolts, and a pusher mesh plate (5) is sleeved on the outer side of the connecting rod (4).

3. A masterbatch flotation device according to claim 2, characterized in that: A drain net (103) is fixed to the bottom of the connection part (102) by bolts. A reflux part (104) is provided at the bottom of the connection part (102) on one side of the drain net (103). A through groove (105) is provided between the reflux part (104) and the flotation box (1).

4. A masterbatch flotation device according to claim 1, characterized in that: Through holes (303) are uniformly spaced through the bottom of the ventilation box (301), and a dustproof net (304) is fixed to the inside of the ventilation box (301) located on the top of the fan (302) by bolts.

5. A masterbatch flotation device according to claim 4, characterized in that: An output shaft on one side of the driving motor (9) is fixedly connected to one end of the shaft rod (10) via a connecting sleeve.

6. A masterbatch flotation device according to claim 1, characterized in that: A box door (8) is hinged on one side of the storage box (2), and protective nets (7) are fixed on both ends of the storage box (2) by bolts.