Mineral water filling detection mechanism
By designing a mineral water filling detection mechanism and utilizing the coordination of the clamping assembly and the detection probe, accurate detection and automatic rejection of mineral water bottles are achieved, solving the problems of low detection efficiency and false detection and missed detection in the existing technology, and improving the detection effect and stability.
Patent Information
- Application Number
- CN202423015016.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The visual inspection system on the existing mineral water filling production line is easily affected by the conveyor line speed, resulting in low detection efficiency, high probability of false detection and missed detection, and inconvenience in rejecting unqualified bottles.
A mineral water filling and inspection mechanism is designed, which includes a first conveying component, a second conveying component and a detection component. The clamping component and the detection probe are used to accurately clamp and inspect the bottles, and the rotation of the baffle is combined to automatically reject unqualified bottles.
It improves detection efficiency and stability, reduces the probability of false detection and missed detection, realizes automatic rejection of unqualified bottles, and improves work stability and efficiency.
Smart Images

Figure CN223372745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mineral water production detection, in particular to a mineral water filling detection mechanism. Background Art
[0002] Mineral water is typically inspected after bottling to ensure product quality, safety, and compliance. Inspection methods typically include appearance inspection and liquid level testing. Appearance inspection typically checks the bottle for cracks, scratches, stains, or other defects, as well as compliance with regulations for labeling and production information, and ensures that label placement and printed content are accurate. Liquid level testing typically measures the specific volume of mineral water within the bottle after filling. Furthermore, unqualified bottles that pass both appearance and liquid level inspections are typically removed by a rejection mechanism installed on the conveyor line.
[0003] At present, the visual inspection system on the mineral water filling production line is set up on the conveyor line for transporting batches of bottles. As the bottles after batch filling are continuously passed through the conveyor line, the visual inspection system on it usually uses the appearance inspection probe to take continuous photos to perform appearance inspection on the production date after the coding on the bottle and the production information on the label. Although this inspection method has a certain inspection efficiency, it is often affected by the transportation speed on the conveyor line. The appearance inspection probe is also prone to blurred images during the continuous photography process, resulting in false detection or even missed detection. While affecting the inspection effect, unqualified bottles are usually manually rejected, which is inconvenient to operate and further increases the probability of false detection and missed detection. Utility Model Content
[0004] The purpose of the utility model is to provide a mineral water filling detection mechanism, which has a certain detection efficiency and can further improve the detection effect and detection stability, and is convenient for automatically rejecting unqualified bottles, effectively reducing the probability of false detection and missed detection.
[0005] The technical solution adopted by the present invention to solve the above problems is:
[0006] A mineral water filling detection mechanism comprises a first conveying assembly and a second conveying assembly for conveying bottles, and a detection assembly arranged between the first conveying assembly and the second conveying assembly, the detection assembly comprising a first frame and a detection probe mounted thereon, a second frame and a clamping assembly slidably arranged thereon by a first cylinder, the clamping assembly comprising two groups of fixed seats slidably arranged on the second frame and a connecting rod arranged between the two groups of fixed seats, and clamping claws on the fixed seats driven to move toward each other by a second cylinder for clamping the bottles, a baffle located at the conveying end of the first conveying assembly and driven to slide by a third cylinder being installed on the first frame, the second conveying assembly is provided with two groups of conveying paths and a baffle driven to rotate by a driving component is provided at the interval between the two groups of conveying paths.
[0007] Preferably: the clamping jaw includes a first clamping jaw connected to the second cylinder on the fixed base and a second clamping jaw sliding toward the first clamping jaw by a transmission method of meshing gears and toothed plates. The gear is rotatably arranged on the fixed base, and the two sets of toothed plates meshing with the gear are placed on the upper and lower sides of the gear and are respectively connected to the adapter base bodies of the first clamping jaw and the second clamping jaw.
[0008] Preferably, the first clamping jaw and the second clamping jaw are both detachably mounted on the base body via a connecting block provided on the base body and a locking member rotatably provided on the connecting block.
[0009] Preferably, the connecting block is slidably arranged on a corresponding position of the base body, and a weighing module is further arranged on the sliding connection between the connecting block and the base body.
[0010] Preferably, the detection probe includes a first detection probe installed on a detection platform provided on the first frame and a second detection probe placed above the detection platform.
[0011] Preferably: the first detection probe and the second detection probe are both installed on corresponding positions of the detection platform through a detachable structure, and the first detection probe installed on the detection platform is provided in multiple groups and is slidably arranged on the detection platform through a second driving component provided on the detection platform.
[0012] Preferably, the detection platform is further provided with an observation window, and the first frame placed at the bottom of the observation window on the detection platform is further rotatably provided with a third detection probe.
[0013] Compared with the prior art, the present invention has the following advantages and effects:
[0014] The utility model discloses a mineral water filling detection mechanism. The overall structural setting of the mineral water filling detection mechanism can cooperate with the structural setting and working mode of the clamping component thereon, has a certain detection efficiency, and at the same time cooperates with the structural setting and corresponding detection mode of the detection component, can further improve the detection effect and detection stability of the bottle body during the detection process, and through the working mode of driving the baffle on the corresponding conveying path driven by the driving component in the second conveying component to rotate, it can also facilitate the automatic rejection of unqualified bottles according to the corresponding detection results of the detection component, further improve the working stability and work efficiency, and effectively reduce the probability of false detection and missed detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of a mineral water filling detection mechanism according to an embodiment of the present utility model.
[0016] Figure 2-4 It is a partially enlarged view of a mineral water filling detection mechanism according to an embodiment of the present utility model.
[0017] Figure numbers: first conveying assembly 1, chain conveyor 11, first drive motor 12, side block 13, second conveying assembly 2, conveyor belt 21, second drive motor 22, conveyor 23, drive component 24, baffle 241, detection assembly 3, first frame 31, detection table 311, observation window 3111, third cylinder 312, baffle 3121, second drive component 313, screw shaft 3131, detection probe 32, first detection probe 321, first connecting seat 3211, second detection probe 322 , second connecting seat 3221, third detection probe 323, third connecting seat 3231, second locking piece 32311, second frame 33, first cylinder 331, clamping assembly 34, fixed seat 341, gear 3411, connecting rod 342, second cylinder 343, clamping jaw 344, seat body 3440, tooth plate 34401, connecting block 34402, locking piece 34403, first clamping jaw 3441, second clamping jaw 3442, through groove 3443, threaded hole 34431, weighing module 3444. DETAILED DESCRIPTION
[0018] The present invention will be described in detail below with reference to the accompanying drawings and through examples. The following examples are intended to explain the present invention, but the present invention is not limited to the following examples.
[0019] See also Figure 1-2, this embodiment relates to a mineral water filling detection mechanism, including a first conveying assembly 1 and a second conveying assembly 2 for bottle conveying, and a detection assembly 3 arranged between the first conveying assembly 1 and the second conveying assembly 2, the detection assembly 3 including a first frame 31 and a detection probe 32 mounted thereon, a second frame 33 and a clamping assembly 34 slidably arranged thereon by a first cylinder 331, the clamping assembly 34 including two groups of fixed seats 341 slidably arranged on the second frame 33 and a connecting rod 342 arranged between the two groups of fixed seats 341, and clamping claws 344 on the fixed seats 341 driven to move toward each other by the second cylinder 343 for clamping the bottle, the first frame 31 is installed with a baffle 3121 located at the conveying end of the first conveying assembly 1 and driven to slide by a third cylinder 312, the second conveying assembly 2 is provided with two groups of conveying paths 23, and a baffle 241 driven to rotate by a driving component 24 is provided at the interval between the two groups of conveying paths 23.
[0020] Specifically in this embodiment, Figure 1 The overall structural setting of the mineral water detection mechanism shown in the figure is that the first conveying component 1 adopts the structural setting of the chain conveyor, and is provided with a chain conveyor 11 and a first drive motor 12 thereon for driving the chain conveyor 11 to rotate, thereby conveying the batches of bottles after filling. When the corresponding bottle on the chain conveyor 11 moves to the end, the third cylinder 312 provided at the corresponding position of the first frame 31 can push the blocking rod 3121 to extend and block the bottle on the chain conveyor 11 accordingly. At this time, the detection component 3 starts to work, and its second frame 33 is placed on the corresponding bottle at the conveying end of the first conveying component 1. The clamping claws 344 on the fixed seat 341 on one side can move toward each other under the drive of the second cylinder 343, so as to clamp the corresponding bottle body in contact with the blocking rod 3121 at the end position of the chain conveyor 11. The specific structure of the clamping claws 344 cooperating with the second cylinder 343 on it to move toward each other can be set with a conventional pneumatic finger clamp for adaptation structure, and when the clamping claws 344 on the fixed seat 341 on the corresponding side of the second frame 33 clamp the corresponding bottle body, the position of the clamping claws 344 on the corresponding fixed seat 341 on the other side connected by the connecting rod 342 is at the detection position of the detection probe 32 on the first frame 31, and then it can be seen that Figure 2As shown, the first cylinder 331 provided on the second frame 33 can push the clamping assembly 34 to slide, and the clamping assembly 34 on the second frame 33 performs a corresponding sliding process through the slider installed on the fixed seat 341 and the adaptor rail provided on the second frame 33, so that the corresponding clamping claws 344 on the two sets of fixed seats 341, which are respectively located at the conveying end of the first conveying assembly 1 to clamp the corresponding bottle body, and the corresponding clamping claws 344 at the detection position of the detection probe 32 on the first frame 31, slide along the second frame 33, and the clamping claws 344 at the corresponding positions are respectively placed on the first frame 31 The upper detection probe 32 detects the position on the corresponding conveying path 23 in the second conveying assembly 2, so that the bottle body clamped by the corresponding clamping claw 344 is detected by the detection probe 32 set at the corresponding position of the first frame 31, and cooperates with the first cylinder 331 on the second frame 33 to push the clamping assembly 34 to move back and forth and the second cylinder 343 on the fixed seat 341 to push the clamping claw 344 to clamp and release the bottle body, and the clamping assembly 34 drives the blocking rod 3121 to extend and retract during the reciprocating movement of the clamping assembly 34, thereby realizing the batch bottle body cooperation with the clamping assembly on the first conveying assembly 1. 34 repeatedly clamps the process, carries out the detection process of the bottle body on the detection component 3, and at the same time, in order to ensure the position accuracy and conveying stability of the bottle body on the first conveying component 1 through the clamping component 34 on the second frame 33 respectively undergoing the detection process of the detection probe 32 on the first frame 31 and the subsequent conveying process on the second conveying component 2, the first conveying component 1 and the second conveying component 2 on both sides of the first frame 31 are arranged and adjusted in corresponding positions, and the adapter structure setting of the first cylinder 331 on the second frame 33 and the bolt rod structure setting between the two sets of fixed seats 341 and the connection with bolt connectors provided on both sides are coordinated. Rod 342, appropriately adjusts the distance between the two sets of fixed seats 341, thereby ensuring that the batches of bottles on the first conveying component 1 pass through the clamping claws 344 on the fixed seat 341 to be detected by the detection component 3 and the subsequent conveying process of the second conveying component 2, the positioning accuracy, detection stability and conveying stability of the corresponding position. In addition, the corresponding bottles after the detection by the detection component 3 are clamped by the clamping claws 344 on the corresponding fixed seat 341 of the clamping component 34, and the bottles on the first frame 31 are placed on the corresponding conveying path 23 in the second conveying component 2. The second conveying component 2 adopts Figure 1The synchronous belt conveying mode shown in the figure is adapted to the corresponding setting of the structure, and cooperates with the conveyor belt 21 and the second driving motor 22 for driving the conveyor belt 21 to rotate, and the two sets of conveyor paths 23 arranged on one side of the conveyor belt 21 to carry out a subsequent conveying process for the bottles after the inspection is completed. In the conveying process, the driving component 24 arranged at the interval between the two sets of conveyor paths 23 can drive the second baffle 241 to rotate along the conveyor paths 23 on both sides at corresponding angles according to the specific inspection results of the corresponding bottles by the inspection component 3, so that the bottles that pass and fail the inspection are moved to the corresponding conveyor paths 23 for subsequent operations such as packaging and processing, so as to realize the rejection process of the unqualified bottles. The overall structural setting of this mineral water filling detection mechanism can cooperate with the structural setting and working mode of the clamping component 34 thereon, and has a certain detection efficiency. At the same time, it cooperates with the structural setting and corresponding detection mode of the detection component 3, which can further improve the detection effect and detection stability of the bottle body during the detection process. The working mode of driving the baffle 241 on the corresponding conveying path 23 to rotate by the driving component 24 in the second conveying component 2 can also facilitate the automatic removal of unqualified bottles according to the corresponding detection results of the detection component 3, further improving the working stability and work efficiency while effectively reducing the probability of false detection and missed detection. In addition, this mineral water detection mechanism can be used in conjunction with the mineral water filling production line, and can also be used alone as a detection device. According to different usage requirements, it can be used in conjunction with the batch bottles on the production line for a secondary detection process, thereby further improving the detection effect and detection accuracy of the bottles.
[0021] See also Figure 3The clamping jaw 344 includes a first clamping jaw 3441 connected to the second cylinder 343 on the fixed seat 341 and a second clamping jaw 3442 that slides toward each other by a transmission method that meshes with the first clamping jaw 3441 and the toothed plate 34401. The gear 3411 is rotatably set on the fixed seat 341, and the two sets of toothed plates 34401 that mesh with the gear 3411 are placed on the upper and lower sides of the gear 3411 and are respectively connected to the adapter seat 3440 of the first clamping jaw 3441 and the second clamping jaw 3442. The clamping jaw 344 with this structure can be pushed by the second cylinder 343 through the corresponding seat 3440. The rotation process of the tooth plate 34401 and the gear 3411 on the fixed seat 341 realizes the opposite movement process of the first clamping jaw 3441 and the second clamping jaw 3442 to clamp and release the bottle body respectively. The two groups of clamping jaws 344 are convenient for clamping and fixing, and can cooperate with the two groups of side stops 13 adjustable on both sides of the chain plate conveyor 11 in the first conveying component 1, which can be suitable for the corresponding conveying and corresponding clamping processes of bottles of different specifications to meet different usage requirements. The transmission method of the gear 3411 and the tooth plate 34401 also has a higher transmission efficiency, which further improves the positioning accuracy and clamping stability of the clamping jaw 344 during the clamping process.
[0022] The first clamping jaw 3441 and the second clamping jaw 3442 are both detachably mounted on the base 3440 through the connecting block 34402 provided on the base 3440 and the locking member 34403 rotatably provided on the connecting block 34402. Figure 3 As shown in the figure, the corresponding connection structure between the first clamping jaw 3441 and the second clamping jaw 3442 and the connecting block 34402 is set. The first clamping jaw 3441 and the second clamping jaw 3442 can be slidably set on the connecting block 34402 through the through groove 3443 opened thereon, and are rotatably connected with the adapter locking member 34403 set with a bolt connection structure on the connecting block 34402 through the threaded hole 34431 provided in the through groove 3443, thereby realizing a detachable connection and fixing process with the connecting block 34402, thereby further improving the detachability and disassembly flexibility of the clamping jaw 344 structure, facilitating the replacement and use of the adapter structure of the first clamping jaw 3441 and the second clamping jaw 3442 for bottles of different specifications, and improving the clamping stability and applicability of the clamping jaw 344.
[0023] The connecting block 34402 is slidably arranged on the corresponding position of the base body 3440 and a weighing module 3444 is also arranged on the connecting block 34402 at the corresponding sliding connection between the base body 3440. Figure 3The adapting structure of the connecting block 34402 shown and the connection method between it and the corresponding seat body 3440, as well as the position setting of the weighing module 3444 on the seat body 3440 acting on the connecting block 34402, the addition of the weighing module 3444 can clamp the bottle body with the first clamping jaw 3441 and the second clamping jaw 3442 and synchronously perform the corresponding bottle weight detection process during the detection process of the detection probe 32 on the detection component 3. Specifically, the zero point of the weighing module 3444 can be set when the overall structure of the clamping jaw 344 does not clamp the bottle body and remains in a static state, so as to cooperate with the visual inspection of the appearance of the bottle body by the detection probe 32 in the detection component 3 while performing the detection process of the mineral water filling amount in the bottle body through the weighing module 3444, further expanding the detection range of the detection component 3, improving the detection comprehensiveness of this mineral water detection mechanism, and meeting different detection needs.
[0024] The detection probe 32 includes a first detection probe 321 mounted on the detection platform 311 provided on the first frame 31 and a second detection probe 322 disposed above the detection platform 311. Figure 1 or Figure 2 It can be seen that the detection probe 32 set in this installation method can perform comprehensive detection on the bottle body in different directions through the first detection probe 321 and the second detection probe 322 set at the corresponding positions of the detection platform 311, thereby further expanding the detection range of the detection probe 32, improving the detection effect and detection stability of the detection component 3, reducing the occurrence of false detection and missed detection, and also facilitating the search and comparison of relevant detection results for unqualified bottles.
[0025] See also Figure 4The first detection probe 321 and the second detection probe 322 are both installed on the corresponding positions of the detection platform 311 through a detachable structure. The first detection probe 321 installed on the detection platform 311 is provided with multiple groups and is slidably provided on the detection platform 311 through a second driving component 313 provided on the detection platform 311. The first detection probe 321 and the second detection probe 322 are detachably connected through the first connecting seat 3211 and the second connecting seat 3221 provided with an adapting structure at the corresponding positions of the detection platform 311. At the same time, the adapting structure of the second connecting seat 3221 can be corresponding to the second detection probe thereon. An adjustment process at different heights is performed between 322 and the detection platform 311 to meet different detection requirements. At the same time, the first detection probe 321 can be moved left and right along the detection platform 311 under the drive of the second driving component 313 during the detection process. The second driving component 313 is set by a ball screw drive method, and the first connecting seat 3211 acting on the screw shaft 3131 drives the first detection probe 321 thereon to move left and right. In addition, the first detection probe 321 can be provided with multiple groups according to different detection requirements, thereby further improving the visual inspection effect and comprehensiveness of the bottle appearance.
[0026] The detection platform 311 is also provided with an observation window 3111, and the first frame 31 placed at the bottom of the observation window 3111 on the detection platform 311 is also rotatably provided with a third detection probe 323. Figure 4 It can be seen that the third detection probe 323 can synchronously detect the bottom of the bottle body through the observation window 3111 provided on the detection platform 311 during the detection process of the detection component 3, thereby further improving the detection range, comprehensiveness and flexibility of the detection probe 32. At the same time, the third detection probe 323 can be adjusted and locked at the corresponding detection angle through the third connecting seat 3231 provided thereon and the second locking member 32311 provided thereon with a bolt connection structure, thereby improving the detection effect and operation convenience.
[0027] The above contents described in this specification are merely examples of the present invention. Those skilled in the art of the present invention may make various modifications, additions, or substitute similar methods to the specific embodiments described, as long as they do not deviate from the contents of this specification or exceed the scope defined by the claims, and shall fall within the scope of protection of the present invention.
Claims
1. A mineral water filling detection mechanism, characterized by: The invention comprises a first conveying assembly and a second conveying assembly for conveying bottles, and a detection assembly arranged between the first conveying assembly and the second conveying assembly, the detection assembly comprising a first frame and a detection probe mounted thereon, a second frame and a clamping assembly slidably arranged thereon by a first cylinder, the clamping assembly comprising two groups of fixed seats slidably arranged on the second frame and a connecting rod arranged between the two groups of fixed seats, and clamping claws on the fixed seats driven to move toward each other by the second cylinder for clamping bottles, a baffle located at the conveying end of the first conveying assembly and driven to slide by a third cylinder is installed on the first frame, the second conveying assembly is provided with two groups of conveying paths and a baffle driven to rotate by a driving component is provided at the interval between the two groups of conveying paths.
2. The mineral water filling detection mechanism according to claim 1, characterized in that: The clamping jaw includes a first clamping jaw connected to the second cylinder on the fixed base and a second clamping jaw sliding toward the first clamping jaw by a transmission method of meshing gears and toothed plates. The gear is rotatably arranged on the fixed base, and the two sets of toothed plates meshing with the gear are placed on the upper and lower sides of the gear and are respectively connected to the adapter base bodies of the first clamping jaw and the second clamping jaw.
3. The mineral water filling detection mechanism according to claim 2, characterized in that: The first clamping jaw and the second clamping jaw are both detachably mounted on the base body through a connecting block provided on the base body and a locking piece rotatably provided on the connecting block.
4. The mineral water filling detection mechanism according to claim 3, characterized in that: The connecting block is slidably arranged on a corresponding position of the base body, and a weighing module is also arranged on the sliding connection between the connecting block and the base body.
5. The mineral water filling detection mechanism according to claim 1, characterized in that: The detection probe comprises a first detection probe installed on a detection platform provided on the first frame and a second detection probe placed above the detection platform.
6. The mineral water filling detection mechanism according to claim 5, characterized in that: The first detection probe and the second detection probe are both installed on corresponding positions of the detection platform through a detachable structure. The first detection probe installed on the detection platform is provided in multiple groups and is slidably arranged on the detection platform through a second driving component provided on the detection platform.
7. The mineral water filling detection mechanism according to claim 6, characterized in that: The detection platform is also provided with an observation window, and a third detection probe is rotatably provided on the first frame body placed at the bottom of the observation window on the detection platform.