Energy-saving tempering equipment

Abstract

The utility model provides energy-saving tempering equipment, which relates to the technical field of tempered glass production, and comprises a fixing frame, an upper heating cover, a lower heating cover, a lower heating cover and a lower heating cover, a cooling box is further installed on the top of the inner side of the fixing frame. An air cooler is mounted at the top of the cooling box; a collecting cover is mounted at the bottom of the inner side of the fixing frame; an air pump is mounted at the side end of the collecting cover; supporting plates are installed on the two sides of the top of the fixing frame. Two driving cylinders are mounted at the top of the supporting plate, and a protective cover is mounted at the output end of a driving rod; the protective cover is slidably mounted on the inner side of the fixing frame, and a servo motor is mounted in the middle of the top of the protective cover. According to the tempered glass processing device, the cleaning plate is used for cleaning broken glass attached to the transmission roller, so that the processing quality of tempered glass is improved, and the problem that glass is scratched when other glass is conveyed in the later period due to the fact that part of self-explosion broken glass is attached to the transmission roller for outputting the glass is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of tempered glass production, in particular to energy-saving tempering equipment. Background Art

[0002] During the glass processing process, tempering equipment is needed to temper the glass. Ordinary annealed glass is converted into tempered glass through physical or chemical methods, thereby improving the strength and impact resistance of the glass. When the tempering equipment in the prior art is in use, the glass is moved out of the tempering equipment after tempering. Due to uneven internal stress and excessive tempering, there is a 0.3% chance of self-explosion of the tempered glass. The glass fragments that explode will adhere to the transmission roller of the output glass, causing scratches on the glass when other glasses are transported later, affecting the processing quality of the tempered glass. For this reason, the utility model improves the cleaning of the glass fragments on the surface of the transmission roller that conveys the tempered glass. Summary of the Invention

[0003] The disclosed embodiments relate to an energy-saving tempering device. After the tempered glass is processed, it moves outward on the transmission roller inside the fixed frame. The protective cover moves downward under the drive cylinder to protect the tempered glass that may explode on its own, thereby reducing the problem of glass fragments splashing. For the glass that explodes on its own, the cleaning plate moves back and forth on the inside of the protective cover under the action of the rotating plate, so that the brush at the bottom of the cleaning plate cleans the glass fragments attached to the transmission roller, thereby preventing the problem of scratches caused by the subsequent transportation of the tempered glass and improving the processing quality of the tempered glass.

[0004] The first aspect of the present disclosure provides an energy-saving tempering equipment, which specifically includes: a fixed frame, which is a rectangular frame structure, and a driving module is installed on the outside of the fixed frame, and a transmission roller is installed on the inside of the fixed frame, and the side end of the transmission roller is connected to the driving module; an upper heating cover is installed on the top of the inner side of the fixed frame, wherein an air pump is installed on the outside of the upper heating cover; a cooling box is also installed on the top of the inner side of the fixed frame; an air cooler is installed on the top of the cooling box, and the cooling box is located on the rear side of the upper heating cover; a collecting cover is installed on the bottom of the inner side of the fixed frame; an air pump is installed on the side end of the collecting cover, and the collecting cover is directly below the cooling box; support plates are installed on both sides of the top of the fixed frame; two driving cylinders are installed on the top of the support plate, and a protective cover is installed on the output end of the driving rod; the protective cover is slidably installed on the inner side of the fixed frame, and a servo motor is installed in the middle position of the top of the protective cover.

[0005] Furthermore, a lower heating hood is installed on the inner bottom of the fixing frame; the lower heating hood is located in front of the collecting hood, and an air pump is installed on the outer side of the lower heating hood; a heating module is installed on the inner sides of the upper heating hood and the lower heating hood, and a diversion hood is installed on the inner sides of the upper heating hood and the lower heating hood, and a suction hood is installed on the rear side of the upper heating hood and the lower heating hood; a suction tube is installed on the outer side of the suction hood.

[0006] Furthermore, the input ends of the air pumps on the outside of the upper heating hood and the lower heating hood are connected to the suction pipe, and the output ends of the air pumps on the outside of the upper heating hood and the lower heating hood are installed with a concentrating pipe; the side ends of the concentrating pipe are connected to a diversion pipe; the side ends of the diversion pipes respectively pass through the upper heating hood and the lower heating hood and the inner diversion hood and are installed with an injection pipe; a guide groove is opened on the injection pipe, and the guide groove faces the transmission roller on the inner side of the fixed frame.

[0007] Furthermore, a guide pipe is installed on the output end of the air pump at the side end of the collection cover; a temperature sensor is installed on the guide pipe, and the side end of the guide pipe is connected to the cold air flow pipe and the hot air flow pipe.

[0008] Furthermore, control valves are installed on the cold air flow pipe and the hot air flow pipe, wherein the side end of the cold air flow pipe is connected to the air cooler input end at the top of the cooling box; a cleaning hood is also installed on the inner side of the fixed frame; the cleaning hood is located in front of the upper heating hood, and a guide groove is provided on the front side of the cleaning hood, and the side end of the cleaning hood is connected to the side end of the hot air flow pipe.

[0009] Furthermore, two guide rods are installed on the inner side of the protective cover; the guide rods are cylindrical structures, and a cleaning plate is slidably installed on the guide rods; a brush is provided at the bottom of the cleaning plate, and a guide groove is provided at the top of the cleaning plate.

[0010] Furthermore, a rotating plate is installed on the output end of the servo motor at the top of the protective cover; a protrusion is installed on the bottom of the side end of the rotating plate, and the protrusion at the bottom of the side end of the rotating plate is slidably installed inside the guide groove.

[0011] The utility model provides an energy-saving tempering equipment, which has the following beneficial effects:

[0012] When the utility model is in use, the cleaning plate is used to clean the glass fragments attached to the transmission roller. When the tempering equipment performs a tempering process on the glass, the tempered glass is moved outward on the transmission roller inside the fixed frame after the process. The protective cover moves downward under the drive cylinder to protect the tempered glass that may explode on its own, thereby reducing the problem of glass fragments splashing. For the glass that explodes on its own, the cleaning plate moves back and forth on the inner side of the protective cover under the action of the rotating plate, so that the brush at the bottom of the cleaning plate cleans the glass fragments attached to the transmission roller, thereby preventing the problem of scratches caused by the later transportation of the tempered glass, and improving the processing quality of the tempered glass.

[0013] In addition, by using the guide pipe to transport the hot and cold air flows to the cold air flow pipe and the hot air flow pipe for use respectively, when the tempering equipment is tempering the glass, the air flow blown out of the cooling box cools the tempered glass, and the guide pipe attracts the air flow, and the temperature of the air flow is detected by the temperature sensor on its side. The hot air flow flows through the hot air flow pipe to the cleaning hood to preheat the glass, reducing the glass heating time and energy consumption. The cold air flow flows through the cold air flow pipe to the cooling box, reducing the energy consumption of the air cooler for cooling the normal temperature air flow, greatly reducing the waste of resources, and saving energy and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings of the embodiments will be briefly introduced below.

[0015] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0016] In the attached figure:

[0017] Figure 1 A schematic diagram showing the overall structure of the present application;

[0018] Figure 2 Shows a schematic cross-sectional view of the lower heating cover of the present application;

[0019] Figure 3 Shows a schematic cross-sectional view of the upper heating cover of the present application;

[0020] Figure 4 Shows a schematic diagram of the three-dimensional structure of the cooling box of the present application;

[0021] Figure 5 Shows a schematic diagram of the three-dimensional structure of the cleaning cover of the present application;

[0022] Figure 6 A schematic cross-sectional view of the protective cover of the present application is shown;

[0023] Reference Signs List

[0024] 1. Fixing frame; 101. Upper heating hood; 102. Lower heating hood; 103. Diverter hood; 104. Suction hood; 105. Suction tube; 106. Concentrator tube; 107. Diverter tube; 108. Jet tube;

[0025] 2. Cooling box; 201. Collection cover; 202. Draft tube; 203. Cold air flow pipe; 204. Hot air flow pipe; 205. Cleaning cover;

[0026] 3. Support plate; 301. Protective cover; 302. Guide rod; 303. Cleaning plate; 304. Guide groove; 305. Rotating plate. DETAILED DESCRIPTION

[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Please refer to Figures 1 to 6 :

[0029] Example 1:

[0030] The utility model proposes an energy-saving tempering equipment, comprising: a fixed frame 1, the fixed frame 1 is a rectangular frame structure, and a driving module is installed on the outer side of the fixed frame 1, a transmission roller is installed on the inner side of the fixed frame 1, and the side end of the transmission roller is connected to the driving module; an upper heating cover 101 is installed on the top of the inner side of the fixed frame 1, wherein an air pump is installed on the outer side of the upper heating cover 101; a lower heating cover 102 is also installed on the bottom of the inner side of the fixed frame 1; the lower heating cover 102 is located in front of the collecting cover 201, and an air pump is installed on the outer side of the lower heating cover 102; heating modules are installed on the inner sides of the upper heating cover 101 and the lower heating cover 102, and the inner sides of the upper heating cover 101 and the lower heating cover 102 are installed A diverter hood 103 is installed, and a suction hood 104 is installed on the rear side of the upper heating hood 101 and the lower heating hood 102; a suction pipe 105 is installed on the outside of the suction hood 104; the input end of the air pump on the outside of the upper heating hood 101 and the lower heating hood 102 is connected to the suction pipe 105, and a concentrating pipe 106 is installed on the output end of the air pump on the outside of the upper heating hood 101 and the lower heating hood 102; the side end of the concentrating pipe 106 is connected to a diverter pipe 107; the side end of the diverter pipe 107 passes through the upper heating hood 101 and the lower heating hood 102 and the inner diverter hood 103 respectively, and an injection pipe 108 is installed; a guide groove is opened on the injection pipe 108, and the guide groove faces the transmission roller on the inner side of the fixed frame 1.

[0031] In the embodiment of the present disclosure, when the tempering equipment is tempering the glass, ordinary glass is moved on the driving roller inside the fixed frame 1 between the upper heating cover 101 and the lower heating cover 102, and the heating modules inside the upper heating cover 101 and the lower heating cover 102 heat and temper the glass. At the same time, the air pumps outside the upper heating cover 101 and the lower heating cover 102 are working, and the hot air flow on the inner and rear sides of the upper heating cover 101 and the lower heating cover 102 is sucked through the suction cover 104 to prevent the hot air flow from overflowing and affecting the cooling of the tempered glass. The hot air flow enters the air pump through the suction pipe 105 and then flows to the inside of each diversion pipe 107 through the central pipe 106. The hot air flow flows into the injection pipe 108 through the diversion pipe 107 and flows out, so that the outflowing hot air flow drives the heat emitted by the heating module to temper the glass, reduces the power consumption of heating the external normal temperature air flow, and makes the hot air flow recycled, which is energy-saving and environmentally friendly.

[0032] Example 2, based on Example 1, a cooling box 2 is further installed on the inner top of the fixing frame 1; a cooling fan is installed on the top of the cooling box 2, and the cooling box 2 is located on the rear side of the upper heating cover 101; a collecting cover 201 is installed on the inner bottom of the fixing frame 1; an air pump is installed on the side end of the collecting cover 201, and the collecting cover 201 is directly below the cooling box 2; a guide pipe 202 is installed on the output end of the air pump on the side end of the collecting cover 201; a temperature sensor is installed on the guide pipe 202, and the side end of the guide pipe 202 It is connected to the cold air flow pipe 203 and the hot air flow pipe 204; control valves are installed on the cold air flow pipe 203 and the hot air flow pipe 204, wherein the side end of the cold air flow pipe 203 is connected to the air cooler input end on the top of the cooling box 2; a cleaning cover 205 is also installed on the inner side of the fixing frame 1; the cleaning cover 205 is located in front of the upper heating cover 101, and the front side of the cleaning cover 205 is provided with a guide groove, and the side end of the cleaning cover 205 is connected to the side end of the hot air flow pipe 204, and the tempering equipment performs tempering on the glass When the temperature of the air flow is too high, the control valve on the cold air flow pipe 203 is closed, and the control valve on the hot air flow pipe 204 is opened, and the hot air flow flows into the cleaning cover 205 through the hot air flow pipe 204, and the guide groove on the side of the cleaning cover 205 sprays hot air to preheat the glass. At the same time, the air flow cleans the impurities on the glass, thereby improving the processing quality of the tempered glass. When the temperature sensor on the guide pipe 202 detects that the air flow temperature is too low, the control valve on the cold air flow pipe 203 is opened, and the control valve on the hot air flow pipe 204 is closed, then the cold air flows into the air cooler through the cold air flow pipe 203, thereby reducing the power consumption of the air cooler for refrigerating the normal temperature air flow and reducing the waste of resources.

[0033] Embodiment 3, on the basis of embodiment 1, support plates 3 are installed on both sides of the top of the fixing frame 1; two driving cylinders are installed on the top of the support plate 3, and a protective cover 301 is installed on the output end of the driving rod; the protective cover 301 is slidably installed on the inner side of the fixing frame 1, and a servo motor is installed at the middle position of the top of the protective cover 301; two guide rods 302 are installed on the inner side of the protective cover 301; the guide rod 302 is a cylindrical structure, and a cleaning plate 303 is slidably installed on the guide rod 302; a brush is provided at the bottom of the cleaning plate 303, and a guide groove 304 is provided at the top of the cleaning plate 303; a rotating plate 305 is installed on the output end of the servo motor at the top of the protective cover 301; a bump is installed at the bottom of the side end of the rotating plate 305, and the rotating plate 30 The protrusions at the bottom of the side ends of the support plate 3 are slidably installed in the guide groove 304. When the tempering equipment is tempering the glass, the two driving cylinders at the top of the support plate 3 drive the protective cover 301 to move downward and be above the tempered glass, which can protect the tempered glass that may explode and reduce the problem of the debris of the explosion splashing to other places. After the explosion, the servo motor on the top of the protective cover 301 drives the rotating plate 305 to rotate, and the protrusions at the bottom of the side ends of the rotating plate 305 move inside the guide groove 304. The rotating plate 305 drives the cleaning plate 303 to move along the guide rod 302. The cleaning plate 303 moves back and forth on the inner side of the protective cover 301 to clean the glass debris attached to the transmission roller, thereby reducing the problem of scratches on other transmission glasses.

[0034] The working principle of this embodiment is as follows: when in use, ordinary glass moves on the transmission roller inside the fixed frame 1 to between the upper heating cover 101 and the lower heating cover 102, and the heating modules inside the upper heating cover 101 and the lower heating cover 102 heat and temper the glass. At the same time, the air pumps outside the upper heating cover 101 and the lower heating cover 102 work, and the suction cover 104 attracts the hot air flow on the inner and rear sides of the upper heating cover 101 and the lower heating cover 102. The hot air enters the air pump through the suction pipe 105 and then flows into each branch pipe 107 through the central pipe 106. The hot air flows out through the jet pipe 108 to push the heat emitted by the heating module to temper the glass. The cold air flow generated by the cold air blower on the top of the cooling box 2 cools the tempered glass. The air pump at the side end of the collecting cover 201 attracts the air flow, and the air flow passes through the guide The tube 202 moves outward, and the temperature sensor on the outside of the guide tube 202 detects the temperature of the air flow. When the temperature is high, the control valve on the cold air flow tube 203 is closed, and the hot air flow flows into the cleaning cover 205 through the hot air flow tube 204. The guide groove on the side of the cleaning cover 205 sprays out hot air flow to clean the impurities on the glass. The temperature sensor on the guide tube 202 detects that the air flow temperature is low, and the control valve on the hot air flow tube 204 is closed. The cold air flow flows into the air cooler through the cold air flow tube 203 for recycling. The two driving cylinders at the top of the support plate 3 drive the protective cover 301 to move downward and be above the tempered glass to protect the tempered glass that may explode. After the self-explosion, the servo motor on the top of the protective cover 301 drives the rotating plate 305 to drive the cleaning plate 303 to move back and forth to clean the glass debris attached to the transmission roller.

[0035] In this article, there are several points to note:

[0036] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to conventional designs.

[0037] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to form new embodiments.

[0038] The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.

Claims

1. An energy-saving tempering equipment, comprising: A fixed frame (1), wherein a driving module is installed on the outer side of the fixed frame (1), a transmission roller is installed on the inner side of the fixed frame (1), and the side end of the transmission roller is connected to the driving module; it is characterized in that an upper heating cover (101) is installed on the inner top of the fixed frame (1), wherein an air pump is installed on the outer side of the upper heating cover (101); a cooling box (2) is also installed on the inner top of the fixed frame (1); an air cooler is installed on the top of the cooling box (2), and the cooling box (2) is located on the rear side of the upper heating cover (101); A collecting hood (201) is installed at the inner bottom of the fixing frame (1); an air pump is installed at the side end of the collecting hood (201), and the collecting hood (201) is located directly below the cooling box (2); supporting plates (3) are installed on both sides of the top of the fixing frame (1); two driving cylinders are installed on the top of the supporting plates (3), and a protective hood (301) is installed on the output end of the driving rod; the protective hood (301) is slidably installed on the inner side of the fixing frame (1), and a servo motor is installed in the middle position of the top of the protective hood (301).

2. The energy-saving tempering equipment according to claim 1, characterized in that: A lower heating hood (102) is also installed at the inner bottom of the fixing frame (1); the lower heating hood (102) is located in front of the collecting hood (201), and an air pump is installed on the outer side of the lower heating hood (102); heating modules are installed on the inner sides of the upper heating hood (101) and the lower heating hood (102), and a diversion hood (103) is installed on the inner sides of the upper heating hood (101) and the lower heating hood (102), and a suction hood (104) is installed on the rear sides of the upper heating hood (101) and the lower heating hood (102); a suction tube (105) is installed on the outer side of the suction hood (104).

3. The energy-saving tempering equipment according to claim 2, characterized in that: The input ends of the air pumps outside the upper heating hood (101) and the lower heating hood (102) are connected to the suction pipe (105), and the output ends of the air pumps outside the upper heating hood (101) and the lower heating hood (102) are installed with a centralizing pipe (106); the side ends of the centralizing pipe (106) are connected to a diverter pipe (107); the side ends of the diverter pipe (107) respectively penetrate the upper heating hood (101) and the lower heating hood (102) and the inner diverter hood (103) and are installed with an air injection pipe (108); a guide groove is opened on the air injection pipe (108), and the guide groove faces the transmission roller inside the fixed frame (1).

4. The energy-saving tempering equipment according to claim 3, characterized in that: A flow guide tube (202) is installed on the output end of the air pump at the side end of the collection cover (201); a temperature sensor is installed on the flow guide tube (202), and the side end of the flow guide tube (202) is connected to the cold air flow tube (203) and the hot air flow tube (204).

5. The energy-saving tempering equipment according to claim 4, characterized in that: Control valves are installed on the cold air flow pipe (203) and the hot air flow pipe (204), wherein the side end of the cold air flow pipe (203) is connected to the air cooler input end at the top of the cooling box (2); a cleaning cover (205) is also installed on the inner side of the fixing frame (1); the cleaning cover (205) is located in front of the upper heating cover (101), and a guide groove is provided on the front side of the cleaning cover (205), and the side end of the cleaning cover (205) is connected to the side end of the hot air flow pipe (204).

6. The energy-saving tempering equipment according to claim 5, characterized in that: Two guide rods (302) are installed on the inner side of the protective cover (301); a cleaning plate (303) is slidably installed on the guide rods (302); a brush is provided at the bottom of the cleaning plate (303), and a guide groove (304) is provided at the top of the cleaning plate (303).

7. The energy-saving tempering equipment according to claim 6, characterized in that: A rotating plate (305) is installed on the output end of the servo motor at the top of the protective cover (301); a convex block is installed at the bottom of the side end of the rotating plate (305), and the convex block at the bottom of the side end of the rotating plate (305) is slidably installed inside the guide groove (304).

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