Novel prefabricated T beam capable of improving hoop effect

The spiral stirrups of the beam ribs and wing plates formed by continuous bending solve the problem of poor integrity of the prefabricated T-beam reinforcement skeleton, enhance the restraint on the core area concrete and improve production efficiency.

CN223373573UActive Publication Date: 2025-09-23ROAD & BRIDGE SOUTH CHINA ENG CO LTD +1
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Patent Information

Application Number
CN202422585620.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-09-23
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

During the production process of existing prefabricated T-beams, the steel bars are bent many times, the integrity of the steel skeleton is poor, and the stirrups have insufficient restraint on the concrete in the core area.

Method used

The spiral stirrups of the beam rib and the spiral stirrups of the wing plate are formed by continuously bending a single reinforcement bar. The longitudinal main bars of the beam rib and the wing plate are fixed by binding to form a continuous beam rib steel bar skeleton and a wing plate steel bar skeleton.

Benefits of technology

The integrity of the steel skeleton of the prefabricated T-beam is improved, the hoop effect on the core area concrete is enhanced, the number of steel bar cuts and bends is reduced, and production efficiency is improved.

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Abstract

The novel prefabricated T beam capable of improving the hoop effect comprises a wing plate steel reinforcement framework and a beam rib steel reinforcement framework, and the wing plate steel reinforcement framework comprises wing plate spiral stirrups and wing plate longitudinal main reinforcements connected to the wing plate spiral stirrups; the beam rib steel reinforcement framework comprises beam rib spiral stirrups and beam rib longitudinal main reinforcements connected to the beam rib spiral stirrups, and the beam rib spiral stirrups and the wing plate spiral stirrups are both formed by continuously bending a rib material. The beam rib spiral stirrups and the wing plate spiral stirrups are formed by continuously bending a rib material, the beam rib spiral stirrups and the beam rib longitudinal main ribs are bound to form a beam rib steel reinforcement framework, and the wing plate spiral stirrups and the wing plate longitudinal main ribs are bound to form a wing plate steel reinforcement framework; the integrality of the prefabricated T-beam steel reinforcement framework is enhanced, the hooping effect of stirrups on concrete in a core area is improved, the number of times of cutting off and bending the steel reinforcements is reduced, the workload is reduced, and meanwhile the production efficiency is improved.
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Description

Technical Field

[0001] The utility model particularly relates to a novel prefabricated T-beam capable of improving the hoop effect. Background Art

[0002] Existing prefabricated T-beams include a flange reinforcement frame and a beam rib reinforcement frame. The flange reinforcement frame is manufactured by first bending multiple single-piece separate stirrups into a specific shape. These stirrups are then connected by longitudinal tension reinforcement to form the flange reinforcement frame. Similarly, the beam rib reinforcement frame is also made by tying multiple single-piece separate stirrups with longitudinal tension reinforcement. During construction, the beam rib reinforcement frame is first tied to the frame, the flange reinforcement frame is hoisted into the formwork, and connecting bars are inserted at the connection between the flange reinforcement frame and the beam rib reinforcement frame. After the side formwork is installed, concrete can be poured. However, this traditional prefabricated T-beam has the following problems:

[0003] First, the steel bars need to be cut into single-piece separate stirrups of corresponding lengths. Each single-piece separate stirrup can only be tied with the longitudinal stress-bearing steel bars after bending. The number of bending times is large and the workload is large. Multiple separate single-piece separate stirrups are only tied with the longitudinal stress-bearing steel bars, the integrity of the steel bar skeleton is poor, and the constraint force on the core area concrete of the flange steel bar skeleton and the beam rib steel bar skeleton is low. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a novel prefabricated T-beam that can improve the hoop effect.

[0005] In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:

[0006] A new prefabricated T-beam capable of improving the hoop effect comprises a flange steel bar skeleton, a beam rib steel bar skeleton being vertically arranged on the flange steel bar skeleton, the flange steel bar skeleton comprising flange spiral stirrups and flange longitudinal main bars connected to the flange spiral stirrups, the beam rib steel bar skeleton comprising beam rib spiral stirrups and beam rib longitudinal main bars connected to the beam rib spiral stirrups, the beam rib spiral stirrups and the flange spiral stirrups being both formed by continuously bending a single bar.

[0007] Preferably, the spiral stirrups of the wing panels are arranged to form a wing panel installation space, and all the longitudinal main reinforcements of the wing panels are placed in the wing panel installation space and tied to the spiral stirrups of the wing panels.

[0008] Preferably, the longitudinal cross-section of the wing plate spiral stirrup is a rectangular structure.

[0009] Preferably, the beam-rib spiral stirrups are arranged to form a beam-rib installation space, and all the beam-rib longitudinal main reinforcements are placed in the beam-rib installation space and tied to the beam-rib spiral stirrups.

[0010] The beneficial effects of the utility model are:

[0011] Compared with the existing technology, the spiral stirrups of the beam rib and the spiral stirrups of the wing plate of the present application are both formed by continuously bending a single steel bar. The spiral stirrups of the beam rib and the longitudinal main bars of the beam rib are tied together to form a beam rib steel bar skeleton, and the spiral stirrups of the wing plate and the longitudinal main bars of the wing plate are tied together to form a wing plate steel bar skeleton. This not only enhances the integrity of the prefabricated T-beam steel bar skeleton and improves the hoop effect of the stirrups on the core area concrete, but also reduces the number of steel bar cuts and bending times from a processing perspective, reduces the workload and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0013] Figure 1 This is a schematic diagram of the structure of the flange steel frame of this application Figure 1 ;

[0014] Figure 2 This is a schematic diagram of the structure of the flange steel frame of this application Figure 2 ;

[0015] Figure 3 This is a schematic diagram of the structure of the spiral stirrups of the flange of this application;

[0016] Figure 4 This is a schematic diagram of the structure of the beam rib reinforcement skeleton of this application Figure 1 ;

[0017] Figure 5 This is a schematic diagram of the structure of the beam rib reinforcement skeleton of this application Figure 2 ;

[0018] Figure 6 This is a schematic diagram of the structure of the spiral stirrups of the beam ribs of this application;

[0019] Figure 7 This is a schematic diagram of the structure of the new prefabricated T-beam in this application Figure 1 ;

[0020] Figure 8 This is a schematic diagram of the structure of the new prefabricated T-beam in this application Figure 2 ;

[0021] Figure 9 This is a schematic diagram of the structure of the new prefabricated T-beam in this application Figure 3 . DETAILED DESCRIPTION

[0022] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar numbers throughout represent the same or similar elements or elements with the same or similar functions.

[0023] The orientation shown in the drawings cannot be understood as limiting the specific protection scope of the present invention. It is only for reference and understanding of the preferred embodiments. The product components shown in the drawings can be changed in position, increased in number, or simplified in structure.

[0024] The “connection” described in the specification and the mutual “connection” relationship of the components shown in the drawings may be understood as a fixed connection, a detachable connection, or an integral connection; it may be a direct connection or a connection through an intermediate medium. Those skilled in the art may understand the connection relationship according to the specific circumstances and may derive different implementation methods in an appropriate manner by means of screwing, riveting, welding, snapping, or splicing.

[0025] For the directional words such as up, down, left, right, top, and bottom described in the specification and the directions shown in the drawings, the components may be in direct contact or in contact through other features between them; for example, "above" can mean directly above or obliquely above, or it simply means higher than other objects; other directions can also be understood by analogy.

[0026] The materials used to make the parts with solid shapes shown in the specification and the drawings may be metal materials, non-metal materials, or other synthetic materials; the mechanical processing techniques used for the parts with solid shapes may be stamping, forging, casting, wire cutting, laser cutting, injection molding, CNC milling, 3D printing, machining, etc.; ordinary technicians in this field can adaptively select or combine them according to different processing conditions, costs, and precision, but are not limited to the above-mentioned materials and manufacturing processes.

[0027] A new prefabricated T-beam that can improve the hoop effect includes a flange steel bar skeleton, a beam rib steel bar skeleton is vertically arranged on the flange steel bar skeleton, the flange steel bar skeleton includes flange spiral stirrups 1 and flange longitudinal main bars 11 connected to the flange spiral stirrups 1, the beam rib steel bar skeleton includes beam rib spiral stirrups 2 and beam rib longitudinal main bars 21 connected to the beam rib spiral stirrups 2, the beam rib spiral stirrups 2 and the flange spiral stirrups 1 are both formed by continuously bending a single bar.

[0028] Furthermore, the flange spiral stirrups 1 are arranged to form a flange installation space 10 , and all flange longitudinal main reinforcements 11 are placed in the flange installation space 10 and tied to the flange spiral stirrups 1 .

[0029] Furthermore, the longitudinal cross-section of the wing plate spiral stirrup 1 is a rectangular structure.

[0030] Furthermore, the beam-rib spiral stirrups 2 are arranged to form a beam-rib installation space 20 , and all beam-rib longitudinal main reinforcements 21 are placed in the beam-rib installation space 20 and tied to the beam-rib spiral stirrups 2 .

[0031] The working principle of this utility model is:

[0032] Fabrication of flange steel frame: Figure 3 As shown, the reinforcement is pulled through the winding machine and the polygonal mold corresponding to the wing plate to form the wing plate spiral stirrup 1, and the wing plate spiral stirrup 1 is surrounded to form a wing plate installation space 10 for installing the wing plate longitudinal main reinforcement 11; Figure 1-2 As shown, the flange longitudinal main reinforcement 11 is tied to the flange spiral stirrups 1 through steel bars to form a flange reinforcement skeleton.

[0033] Production of beam rib reinforcement skeleton: Figure 6 As shown, the reinforcement material is pulled through the winding machine and the polygonal mold corresponding to the beam rib to form the beam rib spiral stirrup 2, and the beam rib spiral stirrup 2 is surrounded to form a beam rib installation space 20 for installing the beam rib longitudinal main reinforcement 21, as shown in FIG. Figure 4-5 As shown, the longitudinal main reinforcement 21 of the beam rib is tied to the beam rib spiral stirrup 2 through steel bars to form a beam rib steel bar skeleton.

[0034] Production of prefabricated T beams: Figure 7 As shown, the upper end of the beam rib steel frame is inserted into the flange installation space 10, and the connecting bars 3 are placed in the flange installation space 10. The connecting bars 3 are respectively tied to the beam rib steel frame and the flange steel frame through steel bars to form a prefabricated T-beam.

[0035] In the above technical solution, it is preferred that the flange plate reinforcement skeleton is arranged perpendicularly to the beam rib reinforcement skeleton, and the longitudinal cross-section of the flange plate spiral stirrup 1 is a rectangular structure.

[0036] In the above technical solution, connecting bars 3 are connected by binding at the middle section along the length direction of the flange steel bar skeleton, and then the upper end of the beam rib steel bar skeleton is extended into the flange steel bar skeleton, that is, the overlapping area of ​​the flange steel bar skeleton and the beam rib steel bar skeleton is installed with connecting bars 3, and then the connecting bars 3 are respectively bound with the flange steel bar skeleton and the beam rib steel bar skeleton to form a prefabricated T-beam as a whole.

[0037] Compared with the prior art, the beam rib spiral stirrups 2 and the wing plate spiral stirrups 1 of the present application are both formed by continuously bending a single bar. The beam rib spiral stirrups 2 and the beam rib longitudinal main bars 21 are tied together to form a beam rib steel bar skeleton, and the wing plate spiral stirrups 1 and the wing plate longitudinal main bars 11 are tied together to form a wing plate steel bar skeleton. This not only enhances the integrity of the prefabricated T-beam steel bar skeleton and improves the hoop effect of the stirrups on the core area concrete, but also reduces the number of steel bar cuts and bending times from a processing perspective, reduces the workload and improves production efficiency.

[0038] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications may be made to the present invention without departing from the principles and spirit of the present invention as defined in the claims. Therefore, the detailed description of the disclosed embodiments is intended to illustrate rather than limit the present invention, which shall be defined by the claims.

Claims

1. A new type of prefabricated T-beam that can improve the hoop effect, characterized in that: The invention comprises a wing plate steel bar skeleton, a beam rib steel bar skeleton is vertically arranged on the wing plate steel bar skeleton, the wing plate steel bar skeleton comprises wing plate spiral stirrups (1) and wing plate longitudinal main bars (11) connected to the wing plate spiral stirrups (1), the beam rib steel bar skeleton comprises beam rib spiral stirrups (2) and beam rib longitudinal main bars (21) connected to the beam rib spiral stirrups (2), and the beam rib spiral stirrups (2) and the wing plate spiral stirrups (1) are both formed by continuously bending a single bar.

2. A novel prefabricated T-beam capable of improving hoop effect according to claim 1, characterized in that: The wing plate spiral stirrups (1) are arranged to form a wing plate installation space (10), and all wing plate longitudinal main reinforcements (11) are placed in the wing plate installation space (10) and tied to the wing plate spiral stirrups (1).

3. The novel prefabricated T-beam capable of improving the hoop effect according to claim 1, characterized in that: The longitudinal cross-section of the wing plate spiral stirrup (1) is a rectangular structure.

4. The novel prefabricated T-beam capable of improving the hoop effect according to claim 1, characterized in that: The beam rib spiral stirrups (2) are arranged to form a beam rib installation space (20), and all beam rib longitudinal main reinforcements (21) are placed in the beam rib installation space (20) and tied to the beam rib spiral stirrups (2).