Damage torque detection device for shaft

The combined device of the torque wrench, adapter, upper clamp and lower clamp solves the problems of long time and high cost in the existing technology of shaft damage torque detection, and achieves fast and low-cost detection effect.

CN223376898UActive Publication Date: 2025-09-23JILIN DONGGUANG AOWEI AUTOMOBILE BRAKE SYST
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Patent Information

Application Number
CN202422666604.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-23
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The existing technology requires the use of specialized equipment in the detection of shaft destructive torque with a diameter of ≤10mm, resulting in long procurement and debugging time, high costs, and the need for dedicated sites, making it difficult to meet production needs.

Method used

A combination of a torque wrench, adapter, upper fixture, lower fixture, and vise is used to fix the shaft with the fixture and detect the breaking torque of the shaft using a torque wrench with a numerical display, simplifying the equipment procurement and processing process.

Benefits of technology

It realizes fast and low-cost shaft breaking torque detection, is applicable to all shafts with a diameter of ≤10mm, does not require a special site, and meets production requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a damage torque detection device for a shaft, and belongs to the field of damage test devices. The upper clamp and the lower clamp clamp the detection position of a shaft, the upper clamp and the lower clamp are fixedly connected together through screws, the root of the shaft is clamped and fixed through a vice, the adapter is connected outside the upper clamp and the lower clamp in a sleeved mode, and a wrench head of the torque wrench is connected with a protruding head of the adapter in a sleeved mode. The device has the advantages that the structure is novel, the root part of the shaft is clamped by a vice, the detection part of the shaft is clamped by a clamp, the clamp is connected by an adapter and a torque wrench with numerical value display, the torque wrench is rotated until the shaft is broken, and the damage torque of the shaft can be obtained by recording the maximum numerical value; the torque wrench and the vice can be purchased from the internet or a physical store, the purchasing time is short, the clamp and adapter machining time is short, the device can be applied to the detection test of the damage torque of all shafts with the diameter smaller than or equal to 10 mm, a special site is not needed, the test cost is reduced, and the production requirement is met.
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Description

Technical Field

[0001] The utility model belongs to the field of destructive testing devices, in particular to a destructive torque detection device for a shaft. Background Art

[0002] Currently, professional instruments and equipment are mostly used to detect the breaking torque of shafts with a diameter of ≤10mm. By applying a rotational torque to the shaft until the shaft breaks, the maximum value is recorded to obtain the breaking torque of the shaft. The disadvantage is that the procurement and commissioning of equipment is time-consuming and expensive, and a dedicated site is required. Therefore, it is necessary to develop a detection device with a short procurement and processing time to meet production requirements. Summary of the Invention

[0003] The utility model provides a shaft damage torque detection device to solve the problems of long time and high cost in purchasing and debugging equipment and the need for a special site when using professional instruments and equipment to perform shaft damage torque detection.

[0004] The technical solution adopted by the utility model is to include a torque wrench, an adapter, a screw, an upper clamp, a shaft, a vise and a lower clamp, wherein the upper clamp and the lower clamp clamp the detection part of the shaft, and the upper clamp and the lower clamp are fixed together with screws, the root of the shaft is clamped and fixed with a vise, the adapter is sleeved on the outside of the upper clamp and the lower clamp, and the wrench head of the torque wrench is sleeved on the convex head of the adapter.

[0005] The wrench head of the torque wrench is in the shape of an inner hexagon.

[0006] The torque wrench has a numerical display.

[0007] The convex head of the adapter is in an external hexagonal shape.

[0008] The inner hole of the adapter is square.

[0009] The upper fixture, the lower fixture and the shaft detection portion form an interference fit.

[0010] The utility model has the advantages of novel structure, adopts pliers to clamp the root of the shaft, uses a fixture to clamp the detection part of the shaft, uses an adapter to connect the fixture, uses a torque wrench with a numerical display to connect the fixture, and rotates the torque wrench until the shaft breaks, and records the maximum value to obtain the destructive torque of the shaft. The torque wrench and pliers used can be purchased from the Internet or physical stores, and the procurement time is short. The processing time of the fixture and adapter is short. It can be applied to the detection test of the destructive torque of all shafts with a diameter of ≤10mm, does not require a special site, reduces the test cost, and meets the production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings to be used in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0012] Figure 1 It is a structural diagram of the utility model;

[0013] Figure 2 This is a schematic structural diagram of the upper clamp, lower clamp and screws of the utility model;

[0014] Figure 3 It is a structural diagram of the adapter of the utility model;

[0015] Figure 4 yes Figure 3 AA cross-sectional view. DETAILED DESCRIPTION

[0016] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.

[0017] like Figure 1 、 2 As shown, it includes a torque wrench 1, an adapter 2, a screw 3, an upper clamp 4, a shaft 5, a vise 6 and a lower clamp 7, wherein the upper clamp 4 and the lower clamp 7 clamp the detection part of the shaft 5, and the upper clamp 4 and the lower clamp 7 are fixed together with the screw 3, the root of the shaft 5 is clamped and fixed with the vise 6, the adapter 2 is sleeved on the outside of the upper clamp 4 and the lower clamp 7, and the wrench head of the torque wrench 1 is sleeved with the convex head of the adapter 2.

[0018] The wrench head 101 of the torque wrench 1 is in the shape of a hexagonal socket.

[0019] The torque wrench 1 is provided with a numerical display.

[0020] like Figure 3 、 4 As shown, the protrusion 201 of the adapter 2 is in an external hexagonal shape.

[0021] The inner hole 202 of the adapter 2 is square.

[0022] like Figure 2 As shown, the upper fixture 4, the lower fixture 7 and the shaft 5 form an interference fit at the detection position.

[0023] How it works

[0024] Clamp the shaft 5 at the inspection point with the upper and lower fixtures 4 and 7, and connect them with screws 3. Assemble the upper and lower fixtures 4 and 7 with the inspection point of the shaft 5 to form an interference fit. Then, clamp the base of the shaft 5 with pliers 6 and secure it. Place the upper and lower fixtures 4 and 7 into the adapter 2. Connect the adapter 2 with a torque wrench 1 and torque the torque wrench 1 until the shaft breaks. Record the maximum value on the torque wrench 1. This will provide the breaking torque of the shaft.

[0025] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the scope of protection of the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention. These simple variations all fall within the scope of protection of the present invention.

Claims

1. A device for detecting a breaking torque of a shaft, characterized in that: It includes a torque wrench, an adapter, screws, an upper clamp, a shaft, a vise and a lower clamp, wherein the upper clamp and the lower clamp clamp the detection part of the shaft and are fixed together with screws, the root of the shaft is clamped and fixed with a vise, the adapter is sleeved on the outside of the upper clamp and the lower clamp, and the wrench head of the torque wrench is sleeved on the convex head of the adapter.

2. The shaft breaking torque detection device according to claim 1, characterized in that: The wrench head of the torque wrench is in the shape of an inner hexagon.

3. The shaft breaking torque detection device according to claim 1, characterized in that: The torque wrench has a numerical display.

4. The shaft breaking torque detection device according to claim 1, characterized in that: The convex head of the adapter is in an external hexagonal shape.

5. The shaft breaking torque detection device according to claim 1, characterized in that: The inner hole of the adapter is square.

6. The shaft breaking torque detection device according to claim 1, characterized in that: The upper fixture, the lower fixture and the shaft detection portion form an interference fit.