Resistance test work station

By designing a resistance testing station and using a positioning plate and a manipulator to achieve simultaneous resistance testing of multiple workpieces, the problem of low efficiency in the existing technology is solved and the detection efficiency and accuracy are improved.

CN223377396UActive Publication Date: 2025-09-23广东弗我智能制造有限公司
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Patent Information

Application Number
CN202422380813.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-28
Publication Date
2025-09-23
Estimated Expiration
2034-09-28

AI Technical Summary

Technical Problem

Existing electronic atomizer resistance detection is inefficient and prone to false detection, and manual detection methods are inefficient.

Method used

A resistance testing station is designed, which includes a positioning plate and a resistance testing module. A robot can grab multiple workpieces at one time and insert them into the positioning test holes. The resistance value of the workpieces is detected by a test probe assembly, thereby realizing simultaneous testing of multiple workpieces.

Benefits of technology

The resistance detection efficiency is improved, the false detection is reduced, and the detection efficiency and accuracy are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of resistance detection, and discloses a resistance test station, which comprises a test frame provided with a positioning plate on which a plurality of positioning test through holes are arranged; the plurality of resistance test modules are in one-to-one correspondence with the positions of the positioning test through holes; the resistance test module blocks the bottom orifice of the positioning test through hole and extends out of a test probe assembly towards the positioning test through hole; and the manipulator is used for grabbing a plurality of workpieces and simultaneously inserting the workpieces into the positioning test through holes. The resistance test work station of the utility model can further improve the resistance detection efficiency.
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Description

Technical Field

[0001] The utility model relates to the field of resistance detection, in particular to a resistance testing station. Background Art

[0002] During the production process of electronic atomizers, it is necessary to detect the resistance value of the heating wire in the oil cup. The existing detection method is generally a manual detection method, that is, the resistance value of the heating wire in the oil cup is detected one by one to determine whether the workpiece is qualified.

[0003] The existing method of detecting the resistance value of the heating wire in the oil cup is inefficient and is prone to false detection by the inspector during long-term inspection work.

[0004] In view of this, it is necessary to design a resistance testing station to further improve the resistance detection efficiency. Utility Model Content

[0005] The utility model provides a resistance testing station to further improve resistance detection efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A resistance testing station, comprising:

[0008] The test stand is provided with a positioning plate, on which a plurality of positioning test through holes are arranged;

[0009] a plurality of resistance testing modules, each of which corresponds to a position of the positioning test through hole; the resistance testing modules block a bottom opening of the positioning test through hole, and extend a test probe assembly toward the positioning test through hole;

[0010] The manipulator is used to grab a plurality of workpieces and insert them into the positioning test through holes at the same time.

[0011] Optionally, a positioning groove is provided at the bottom of the positioning plate, and the resistance testing module is detachably installed in the positioning groove.

[0012] Optionally, the positioning test through hole includes a guide hole section, a positioning hole section and a tail hole section that are sequentially arranged;

[0013] The guide hole section is trumpet-shaped and provided with a guide surface; the shape of the positioning hole section matches the shape of the workpiece; the aperture of the tail hole section is smaller than the aperture of the positioning hole section, and a positioning step is formed between the tail hole section and the positioning hole section;

[0014] The test probe assembly includes a first probe and a second probe that are spaced apart from each other. Both the first probe and the second probe extend into the positioning hole section along the tail hole section.

[0015] Optionally, the manipulator is provided with a gripper assembly;

[0016] The clamping jaw assembly includes a horizontal plate and single clamping jaws arranged in an array on the horizontal plate, the number of the single clamping jaws is the same as the number of the positioning test through holes, and the positions of the single clamping jaws correspond to the positions of the positioning test through holes in a one-to-one manner;

[0017] The single clamping jaw comprises two clamping arms arranged opposite to each other and a clamping cylinder for driving the two clamping arms to clamp the workpiece.

[0018] Optionally, the resistance testing station further comprises a conveyor line for conveying the carrier, and the manipulator is installed on one side of the top of the conveyor line;

[0019] The positioning plate is adjacent to the conveying line, and an extending direction of the positioning plate is parallel to a conveying direction of the conveying line.

[0020] Optionally, the conveyor line includes a first conveyor belt and a second conveyor belt arranged in parallel;

[0021] A blocking device for stopping the carrier is provided between the first conveyor belt and the second conveyor belt, and the blocking device includes a blocking component and a lifting device for driving the blocking component to rise and fall in a direction perpendicular to the conveying surface of the conveyor belt.

[0022] Optionally, the resistance testing station further comprises a blocking device for stopping the conveyor line;

[0023] The blocking device includes a rotary cylinder, a mounting base fixedly connected to the driving part of the rotary cylinder, and an L-shaped blocking block rotatably mounted on the mounting base, wherein the L-shaped blocking block has a long blocking arm and a short avoiding arm;

[0024] When the rotary cylinder drives the L-shaped blocking block to rotate to a first angle, the side of the carrier can press on the blocking long arm, and at this time the avoidance short arm presses down on the mounting seat to stop the carrier;

[0025] When the rotating cylinder drives the L-shaped blocking block to rotate to the second angle, the side of the carrier can be pressed on the blocking long arm. At this time, the avoidance short arm is tilted upward so that the blocking long arm does not block the carrier. The first angle and the second angle differ by 180°.

[0026] Optionally, the blocking device further comprises an elastic member, and one end of the elastic member is connected to the mounting seat, and the other end is connected to the bottom surface of the avoidance short arm;

[0027] In the absence of external force, the elastic force of the elastic member causes the top end of the blocking long arm to be higher than the conveying surface of the conveying line.

[0028] Optionally, a roller is provided on the top of the blocking long arm away from the avoiding short arm.

[0029] Optionally, the mounting seat includes a first side plate, a second side plate and a front end baffle, the first side plate and the second side plate are arranged relative to each other to form a mounting groove, a rotating shaft is provided in the mounting groove, and the L-shaped blocking block can be rotatably mounted on the rotating shaft; the front end baffle has a stopping surface for blocking and avoiding the short arm.

[0030] Compared with the prior art, the present invention has the following beneficial effects:

[0031] The resistance testing station provided by the present invention has a plurality of positioning test through holes provided on the positioning plate, and a resistance testing module is provided at the bottom end of each positioning test through hole. The manipulator can grab a plurality of workpieces at one time so that the ends of the workpieces are respectively inserted into the plurality of positioning test through holes. The test probe assembly and the workpiece end circuit are connected, so that the resistance testing module can detect the resistance value of the corresponding workpiece, thereby determining whether the resistance of the corresponding workpiece is qualified. The resistance testing station in this embodiment can detect the resistance of multiple workpieces at one time, greatly improving the detection efficiency and effectively reducing the possibility of false detection.

[0032] The present invention has other features and advantages, which will be apparent from the accompanying drawings and subsequent detailed descriptions incorporated herein, or will be described in detail in the accompanying drawings and subsequent detailed descriptions incorporated herein, which together serve to explain the specific principles of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0034] Figure 1 This is a schematic diagram of the three-dimensional structure of a resistance testing station provided by an embodiment of the present utility model;

[0035] Figure 2 yes Figure 1 An enlarged schematic diagram of the resistance test station at position A in FIG.

[0036] Figure 3 This is a schematic diagram of the three-dimensional structure of the test stand provided by an embodiment of the present utility model;

[0037] Figure 4 This is a structural diagram of a positioning test through hole provided by an embodiment of the present utility model;

[0038] Figure 5 This is a schematic diagram of the three-dimensional structure of the clamping jaw assembly provided by an embodiment of the present utility model;

[0039] Figure 6 It is a schematic diagram of the installation structure of the mounting seat, L-shaped blocking block, elastic member and roller provided in an embodiment of the present utility model.

[0040] Figure markings: 1. test frame; 11. positioning plate; 101. positioning test through hole; 1011. guide hole section; 1012. positioning hole section; 1013. tail hole section; 1014. positioning step; 102. positioning groove; 2. resistance test module; 21. first probe; 22. second probe; 3. manipulator; 31. horizontal plate; 32. single clamp; 321. clamping arm; 322. clamping cylinder; 4. conveyor line; 41. first conveyor belt; 42. second conveyor belt; 5. blocking device; 51. rotating cylinder; 52. mounting seat; 521. first side plate; 522. second side plate; 523. front baffle; 53. L-shaped blocking block; 531. blocking long arm; 532. avoiding short arm; 54. elastic member; 55. roller; 56. rotating shaft. DETAILED DESCRIPTION

[0041] In order to explain in detail the possible application scenarios, technical principles, specific solutions that can be implemented, and the purpose and effects of this application, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of this application and are therefore only examples and are not intended to limit the scope of protection of this application.

[0042] References to "embodiments" herein mean that the specific features, structures, or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the word "embodiment" in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or relevance to other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the various technical features mentioned in the embodiments can be combined in any manner to form a corresponding implementable technical solution.

[0043] Unless otherwise defined, the technical terms used herein have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms herein is only for describing specific embodiments and is not intended to limit this application.

[0044] In the description of this application, the term "and / or" is used to describe a logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and both A and B exist. In addition, the character " / " in this document generally indicates that the objects before and after are in a logical "or" relationship.

[0045] In this application, terms such as "first" and "second" are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, priority or sequence relationship between these entities or operations.

[0046] Without further limitations, in this application, the words "include", "comprise", "have" or other similar expressions used in the sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those defined elements, but also other elements not explicitly listed, or elements inherent to such process, method or product.

[0047] Consistent with the understanding in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceed" are understood to exclude the number itself; expressions such as "above," "below," and "within" are understood to include the number itself. Furthermore, in the description of the embodiments of this application, "multiple" means more than two (including two), and similar expressions related to "multiple" are also understood in this manner, such as "multiple groups," "multiple times," etc., unless otherwise specifically defined.

[0048] In the description of the embodiments of the present application, the space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present application or facilitating the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, it should not be understood as a limitation on the embodiments of the present application.

[0049] Unless otherwise expressly specified or limited, in the description of the embodiments of the present application, the terms "installed", "connected", "connected", "fixed", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the art of the present application, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0050] In light of the aforementioned deficiencies in existing resistance test stations for electronic atomizers, the applicant, drawing on years of extensive practical experience and expertise in the design and manufacture of such products, combined with applied theory, has actively engaged in research and innovation, hoping to develop a technology that addresses these deficiencies and make resistance test stations more practical. Through continuous research and design, repeated prototype production, and improvements, the present invention has been developed, which demonstrates its proven practical value.

[0051] Please refer to Figures 1 to 6 The present invention provides a resistance testing station, comprising:

[0052] The test stand 1 is provided with a positioning plate 11, and a plurality of positioning test through holes 101 are arranged on the positioning plate 11; generally, the number of positioning test through holes 101 on a positioning plate 11 is greater than 5. In this embodiment, the number of positioning test through holes 101 on a positioning plate 11 is 16.

[0053] A plurality of resistance test modules 2, and a plurality of resistance test modules 2 correspond one to one with the positions of the positioning test through-holes 101, that is, the number of resistance test modules 2 is the same as the number of positioning test through-holes 101; the resistance test module 2 blocks the bottom opening of the positioning test through-hole 101, and extends a test probe assembly toward the positioning test through-hole 101; the test probe assembly contacts the bottom end of the workpiece so as to form a detection circuit to detect the resistance of the heating wire in the workpiece. The workpiece is a semi-finished electronic atomizer, that is, the bottom end of the workpiece exposes the conductive part to contact the test probe assembly. The manipulator 3 can be a four-axis manipulator or a six-axis manipulator, which is used to grab a plurality of workpieces and insert them into the positioning test through-holes 101 at the same time. Of course, the workpiece can also be other electrical appliances, components, etc. that need to detect resistance.

[0054] In this embodiment, the manipulator can grab multiple workpieces at a time, and each resistance testing module 2 can respectively detect the workpieces inserted into the positioning test through hole 101, thereby being able to detect the resistance of the heating wires in multiple workpieces at a time, effectively improving the detection efficiency.

[0055] It should also be noted that resistance test module 2 blocks the bottom opening of positioning test hole 101, thereby preventing the workpiece from falling through positioning test hole 101. It should also be noted that positioning test hole 101 can be elliptical, parallelogram, square, or other shapes. Generally, when a workpiece is inserted into positioning test hole 101, it cannot rotate about the centerline of positioning test hole 101, thereby ensuring that the test probe assembly can accurately contact the conductive portion at the bottom end of the workpiece.

[0056] Optionally, a positioning groove 102 is defined at the bottom of the positioning plate 11, into which the resistance testing module 2 can be removably mounted. The provision of the positioning groove 102 effectively simplifies the assembly steps of the resistance testing module 2. Specifically, the resistance testing module 2 can be simply inserted into the positioning groove 102, then moved along the positioning groove 102 to a desired position, and then secured. Typically, threaded fasteners are screwed into the positioning plate 11 to secure the resistance testing module 2.

[0057] Optionally, the positioning test through hole 101 includes a guide hole section 1011, a positioning hole section 1012 and a tail hole section 1013 arranged in sequence. Figure 4 As shown, the guide hole section 1011 is trumpet-shaped and is provided with a guide surface, so that the end of the workpiece can better enter the positioning test through hole 101; the shape of the positioning hole section 1012 matches the shape of the workpiece, so that it can accurately position the workpiece; the aperture of the tail hole section 1013 is smaller than the aperture of the positioning hole section 1012, and a positioning step 1014 is formed between the tail hole section 1013 and the positioning hole section 1012; the positioning step 1014 supports the workpiece to prevent the workpiece from exerting excessive pressure on the test probe assembly.

[0058] The test probe assembly includes a first probe 21 and a second probe 22 spaced apart from each other. Both the first probe 21 and the second probe 22 extend into the positioning hole section 1012 along the tail hole section 1013. Generally, the first probe 21 and the second probe 22 connect to the heating wire, thereby forming a test circuit and detecting the resistance of the heating wire in the workpiece.

[0059] Optionally, the manipulator 3 is provided with a gripper assembly; the gripper assembly includes a horizontal plate 31 and individual grippers 32 arranged in an array on the horizontal plate 31. The number of individual grippers 32 is equal to the number of positioning test holes 101. The positions of the individual grippers 32 correspond to the positions of the positioning test holes 101, i.e., the center-to-center distance between two adjacent individual grippers 32 is equal to the center-to-center distance between two adjacent positioning test holes 101. The individual grippers 32 include two opposing clamping arms 321 and a clamping cylinder 322 for driving the two clamping arms 321 to clamp a workpiece.

[0060] Optionally, the resistance testing station further includes a conveyor line 4 for conveying the carrier, with the manipulator 3 mounted on top of the conveyor line 4. A positioning plate 11 is positioned adjacent to the conveyor line 4, with the positioning plate 11 extending parallel to the conveying direction of the conveyor line 4. Positioning the positioning plate 11 adjacent to the conveyor line 4 reduces the travel distance of the manipulator 3, thereby shortening the workpiece inspection cycle.

[0061] Optionally, the conveyor line 4 includes a first conveyor belt 41 and a second conveyor belt 42 arranged in parallel; a blocking device 5 is provided between the first conveyor belt 41 and the second conveyor belt 42 for blocking a carrier plate. The carrier plate is used to support and transfer workpieces. The blocking device 5 includes a blocking component and a lifting device for driving the blocking component to rise and fall in a direction perpendicular to the conveying surface of the conveyor belts. Specifically, when it is necessary to block the carrier plate, the blocking device 5 is raised by the lifting device, so that the blocking device 5 can position and block the carrier plate; when it is not necessary to block the carrier plate, the blocking device 5 is lowered by the lifting device, so that the highest point of the blocking device 5 is lower than the bottom surface of the carrier plate.

[0062] In another specific embodiment, the resistance testing station also includes a blocking device 5 for stopping the conveyor line 4; the blocking device 5 includes a rotating cylinder 51, a mounting base 52 fixedly connected to the driving part of the rotating cylinder 51, and an L-shaped blocking block 53 rotatably mounted on the mounting base 52.

[0063] like Figure 2 , the L-shaped blocking block 53 has a blocking long arm 531 and a avoiding short arm 532; when moving from the upper left to the lower right, the rotating cylinder 51 drives the L-shaped blocking block 53 to rotate to the first angle, that is, Figure 2 At the position of the middle L-shaped blocking block 53, the side of the carrier can press on the blocking long arm 531, and at this time the avoiding short arm 532 presses down on the mounting seat 52 to stop the carrier.

[0064] When the carrier plate does not need to be stopped, the rotating cylinder 51 drives the L-shaped blocking block 53 to rotate to the second angle, that is, Figure 2 The middle L-shaped blocking block 53 rotates 180°. At this time, the avoidance short arm 532 is located on the left side of the blocking long arm 531. The side of the loading plate can be pressed on the blocking long arm 531, so that the avoidance short arm 532 is tilted upward, and the blocking long arm 531 does not block the loading plate. The first angle and the second angle differ by 180°.

[0065] In this embodiment, by changing the position of the L-shaped stopper 53, the effect of stopping or releasing the load plate can be achieved, without the need for a lifting device. This further optimizes the structure and facilitates the optimization of the resistance testing station. Furthermore, the L-shaped stopper 53 is also stronger and less susceptible to deformation caused by impacts from the load plate.

[0066] Optionally, the blocking device 5 further includes an elastic member 54, one end of which is connected to the mounting seat 52 and the other end is connected to the bottom surface of the short arm 532. In the absence of external force, the elastic force of the elastic member 54 causes the top of the long blocking arm 531 to be higher than the conveying surface of the conveyor line 4. After the carrier passes the top of the blocking device 5, the elastic member 54 resets the L-shaped blocking block 53.

[0067] Optionally, a roller 55 is provided at the top end of the long arm 531 that blocks the short arm 532 from being avoided, so as to avoid scratching the bottom surface of the carrier plate.

[0068] Optionally, the mounting seat 52 includes a first side plate 521, a second side plate 522 and a front end baffle 523. The first side plate 521 and the second side plate 522 are arranged relative to each other to form a mounting groove. A rotating shaft 56 is provided in the mounting groove. The L-shaped blocking block 53 can be rotatably mounted on the rotating shaft 56; the front end baffle 523 has a stopping surface for blocking and avoiding the short arm 532.

[0069] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of this application, this does not limit the scope of patent protection of this application. All technical solutions generated by replacing or modifying equivalent structures or equivalent processes based on the essential concepts of this application using the contents recorded in the specification and drawings of this application, as well as directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are included in the scope of patent protection of this application.

Claims

1. A resistance testing station, characterized in that: include: The test stand is provided with a positioning plate, on which a plurality of positioning test through holes are arranged; a plurality of resistance testing modules, each of which corresponds to a position of the positioning test through hole; the resistance testing modules block a bottom opening of the positioning test through hole, and extend a test probe assembly toward the positioning test through hole; The manipulator is used to grab a plurality of workpieces and insert them into the positioning test through holes at the same time.

2. The resistance testing station according to claim 1, characterized in that: A positioning groove is provided at the bottom of the positioning plate, and the resistance testing module is detachably installed in the positioning groove.

3. The resistance testing station according to claim 1, characterized in that: The positioning test through hole comprises a guide hole section, a positioning hole section and a tail hole section which are arranged in sequence; The guide hole section is trumpet-shaped and provided with a guide surface; the shape of the positioning hole section matches the shape of the workpiece; the aperture of the tail hole section is smaller than the aperture of the positioning hole section, and a positioning step is formed between the tail hole section and the positioning hole section; The test probe assembly includes a first probe and a second probe that are spaced apart from each other. Both the first probe and the second probe extend into the positioning hole section along the tail hole section.

4. The resistance testing station according to claim 1, characterized in that: The manipulator is provided with a clamping claw assembly; The clamping jaw assembly includes a horizontal plate and single clamping jaws arranged in an array on the horizontal plate, the number of the single clamping jaws is the same as the number of the positioning test through holes, and the positions of the single clamping jaws correspond to the positions of the positioning test through holes in a one-to-one manner; The single clamping jaw comprises two clamping arms arranged opposite to each other and a clamping cylinder for driving the two clamping arms to clamp the workpiece.

5. The resistance testing station according to claim 1, characterized in that: It also includes a conveyor line for conveying the carrier, and the robot is installed on one side of the top of the conveyor line; The positioning plate is adjacent to the conveying line, and an extending direction of the positioning plate is parallel to a conveying direction of the conveying line.

6. The resistance testing station according to claim 5, characterized in that: The conveyor line includes a first conveyor belt and a second conveyor belt arranged in parallel; A blocking device for stopping the carrier is provided between the first conveyor belt and the second conveyor belt, and the blocking device includes a blocking component and a lifting device for driving the blocking component to rise and fall in a direction perpendicular to the conveying surface of the conveyor belt.

7. The resistance testing station according to claim 5, characterized in that: It also includes a blocking device for stopping the conveyor line; The blocking device includes a rotary cylinder, a mounting base fixedly connected to the driving part of the rotary cylinder, and an L-shaped blocking block rotatably mounted on the mounting base, wherein the L-shaped blocking block has a long blocking arm and a short avoiding arm; When the rotary cylinder drives the L-shaped blocking block to rotate to a first angle, the side of the carrier can press on the blocking long arm, and at this time the avoidance short arm presses down on the mounting seat to stop the carrier; When the rotating cylinder drives the L-shaped blocking block to rotate to the second angle, the side of the carrier can be pressed on the blocking long arm. At this time, the avoidance short arm is tilted upward so that the blocking long arm does not block the carrier. The first angle and the second angle differ by 180°.

8. The resistance testing station according to claim 7, characterized in that: The blocking device further comprises an elastic member, one end of which is connected to the mounting seat, and the other end of which is connected to the bottom surface of the avoidance short arm; In the absence of external force, the elastic force of the elastic member causes the top end of the blocking long arm to be higher than the conveying surface of the conveying line.

9. The resistance testing station according to claim 7, characterized in that: A roller is provided on the top of the blocking long arm away from the avoiding short arm.

10. The resistance testing station according to claim 7, characterized in that: The mounting seat includes a first side plate, a second side plate and a front end baffle. The first side plate and the second side plate are arranged relative to each other to form a mounting groove. A rotating shaft is provided in the mounting groove. The L-shaped blocking block can be rotatably mounted on the rotating shaft. The front end baffle has a stopping surface for blocking and avoiding the short arm.