Bonding device for safe production of frozen roasted eels

By designing a deboning device with a cutting and conveying mechanism, the problem of low deboning efficiency of frozen grilled eels is solved, automatic separation and classified collection of bones and meat are achieved, and production efficiency is improved.

CN223379933UActive Publication Date: 2025-09-26SHUNDE HERONG FOOD CO LTD
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Patent Information

Application Number
CN202422433823.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-26
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing frozen grilled eel deboning device is inefficient and cumbersome to operate, making it difficult to efficiently and automatically separate the bones and meat.

Method used

A deboning device including a cutting mechanism and a conveying mechanism is designed. A rectangular tube and a saw blade are used to separate bones and meat, and automatic classification and collection are achieved through a conveying wheel and a collecting mechanism.

Benefits of technology

The efficiency of deboning frozen grilled eels is improved, the automatic separation and classified collection of bones and meat are realized, and the operation process is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a boning device for safe production of frozen roasted eels. The boning device comprises a processing table; the cutting mechanism is arranged on the machining table; the conveying mechanism is arranged on the processing table; baffles are arranged on the two sides of the machining table. The cutting mechanism comprises a rectangular pipe and saw blades, the rectangular pipe is integrally formed on the machining table, and the two saw blades are rotationally installed in the rectangular pipe and driven by a first motor. The multiple sets of conveying mechanisms are arranged on the two sides of the cutting mechanism at equal intervals, each conveying mechanism comprises a C-shaped plate and a conveying wheel, and the conveying wheels are rotationally installed between the upper arm and the lower arm of the C-shaped plate and driven by a second motor. According to the device, eels are conveyed to the cutting mechanism through the conveying mechanism to be boned, bones and meat of the eels are automatically separated, fish bones and fish meat are automatically classified and collected, the eel boning efficiency is improved, and the device has high practical value.
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Description

Technical Field

[0001] The utility model relates to the technical field of safety production equipment for frozen grilled eels, in particular to a deboning device used for the safety production of frozen grilled eels. Background Art

[0002] Frozen grilled eel is a specially processed eel product, typically made from high-quality farmed freshwater eels. The process includes butchering, conditioning, and then simmering, steaming, and grilling. It then undergoes pre-cooling and quick-freezing (IQF) procedures. After quick freezing, these grilled eels are stored, transported, and sold at temperatures below -18°C.

[0003] During the production and processing of frozen grilled eels, it is necessary to debone the eels in the raw materials. After searching, the Chinese patent application number is: CN201810644469.7, which discloses a fixed eel deboning device based on elastic deformation and threaded fastening, and relates to the technical field of eel deboning. The fixed eel deboning device based on elastic deformation and threaded fastening includes a base, a support frame fixedly connected to the left side of the upper surface of the base, a lifting device fixedly connected to the top of the support frame, a first connecting block fixedly connected to the right bottom of the lifting device, and a fixed frame hinged to the right side of the first connecting block via a pin. The fixed eel deboning device based on elastic deformation and threaded fastening, when the fixed frame is loosened, the second spring pushes the first connecting rod, so that the distance between the left and right first connecting rods increases. Under the action of the first connecting rod, the fixed frame clamps the eel, thereby effectively solving the current problem that during the deboning process of eels, the surface of the eel is slippery and inconvenient to hold by hand. When cutting, the eel is prone to sliding, which makes it inconvenient to debone the eel.

[0004] When deboning eels, the above technical solution requires first fixing and clamping the eels and then cutting them. After cutting, the cut fish meat and bones need to be manually removed. This method of deboning one by one is inefficient and cumbersome. Therefore, we need to propose a deboning device for the safe production of frozen grilled eels. Summary of the Invention

[0005] The purpose of the utility model is to provide a deboning device for the safe production of frozen grilled eels. The device has a simple structure and is easy to use. The eels are transported to the cutting mechanism for deboning through a conveying mechanism, and the bones and meat of the eels are automatically separated, and the fish bones and fish meat are automatically classified and collected, thereby improving the efficiency of eel deboning. The device has high practical value and solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A boning device for the safe production of frozen roasted eels, comprising:

[0008] A processing table;

[0009] A cutting mechanism arranged on the processing table;

[0010] And a conveying mechanism arranged on the processing table;

[0011] Wherein, baffles are arranged on both sides of the processing table;

[0012] The cutting mechanism includes a rectangular pipe and saw blades. The rectangular pipe is integrally formed on the processing table. Two groups of saw blades are rotatably installed inside the rectangular pipe, and the saw blades are driven by a first motor;

[0013] The conveying mechanism is arranged on both sides of the cutting mechanism at equal intervals. The conveying mechanism includes a C-shaped plate and conveying wheels. The conveying wheels are rotatably installed between the upper and lower arms of the C-shaped plate, and the conveying wheels are driven by a second motor.

[0014] Preferably, a first motor is installed on the outer wall of one side of the rectangular pipe. Both groups of saw blades are fixedly installed on the rotating shaft of the first motor. The gap between the two groups of saw blades allows fish bones to pass through, and both sides of the two groups of saw blades allow fish meat to pass through. <000003​1>

[0015] Preferably, the second motor is fixedly installed on the top of the upper arm of the C-shaped plate, and the output end of the second motor is fixedly connected to the upper end shaft rod of the conveying wheel. Anti-slip strips arranged in an arc shape are also distributed on the conveying wheel. <00000​34>Preferably, convex plates are arranged on the outer walls of the baffles on both sides of the processing table. The convex plates are arranged in an L shape, and air cylinders are fixedly installed on the outer walls of the convex plates.

[0017] Preferably, the end of the piston rod of the air cylinder penetrates through the convex plate and is fixedly connected to a telescopic plate. A plurality of groups of connecting rods are equidistantly distributed on the side wall of the telescopic plate. The connecting rods are slidably inserted into the baffle and the ends of the connecting rods are fixedly connected to the center of the outer wall of the C-shaped plate.

[0018] Preferably, it further includes a collection mechanism for collecting fish meat and fish bones. The collection mechanism includes a first collection box and a second collection box. The first collection box is located directly below the lower end of the rectangular pipe. <​

[0019] Preferably, a downwardly inclined conveying plate is integrally formed at one end of the processing table. Baffles are also arranged on both sides of the conveying plate. The second collection box is located on one side of the processing table and is placed corresponding to the lower end of the conveying plate.

[0020] Compared with the prior art, the beneficial effects of the present utility model are:

[0021] The utility model sets a cutting mechanism including a rectangular pipe and two groups of saw blades on the processing table. The saw blades are driven by a first motor. A conveying mechanism including a U-shaped plate and a conveying wheel is also set on the processing table. The conveying wheel is driven by a second motor. And multiple groups of the conveying mechanism are distributed on both sides of the cutting mechanism. The device has a simple structure and is easy to use. The eel is conveyed to the cutting mechanism by the conveying mechanism for boning, the bone and meat of the eel are automatically separated, and the fish bones and fish meat are automatically classified and collected, improving the efficiency of eel boning and having high practical value. Brief Description of the Drawings

[0022] Figure 1 is a schematic structural diagram of the utility model;

[0023] Figure 2 is a schematic structural diagram of the cutting mechanism of the utility model;

[0024] Figure 3 is a schematic structural diagram of the conveying mechanism of the utility model.

[0025] In the figure: 1. Processing table; 2. Rectangular pipe; 3. First motor; 4. Saw blade; 5. Convex plate; 6. Cylinder; 7. Telescopic plate; 8. Link; 9. U-shaped plate; 10. Conveying wheel; 11. Second motor; 12. Anti-slip strip; 13. Conveying plate; 14. First collection box; 15. Second collection box; 16. Baffle. Detailed Embodiment

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0027] Please refer to Figure 1-3 , the present utility model provides a technical solution:

[0028] A boning device for the safe production of frozen roasted eel, including:

[0029] Processing table 1; wherein, baffles 16 are provided on both sides of the processing table 1;

[0030] The cutting mechanism provided on the processing table 1; the cutting mechanism includes a rectangular pipe

[0031] and a conveying mechanism disposed on the processing table 1; the conveying mechanism is arranged in multiple groups at equal intervals on both sides of the cutting mechanism. The conveying mechanism includes a U-shaped plate 9 and conveying wheels 10. The conveying wheels 10 are rotatably installed between the upper and lower arms of the U-shaped plate 9, and the conveying wheels 10 are driven by a second motor 11. The second motor 11 is fixedly installed at the top of the upper arm of the U-shaped plate 9, and the output end of the second motor 11 is fixedly connected to the upper end shaft of the conveying wheel 10. Anti-slip strips 12 arranged in an arc shape are also distributed on the conveying wheels 10.

[0032] By providing a cutting mechanism including a rectangular pipe 2 and two groups of saw blades 4 on the processing table 1, the saw blades 4 are driven by a first motor 3. A conveying mechanism including a U-shaped plate 9 and a conveying wheel 10 is also provided on the processing table 1. The conveying wheel 10 is driven by a second motor 11, and multiple groups of the conveying mechanism are distributed on both sides of the cutting mechanism. During actual use, the staff stands at one end of the processing table 1. The first motor 3 operates to drive the saw blades 4 to rotate, and the second motor 11 operates to drive the conveying wheels 10 to rotate. The staff places the eel between two opposite conveying mechanisms, and the two groups of conveying wheels 10 convey the eel towards the saw blades 4. After the saw blades 4 come into contact with the eel, the fish bones move forward between the two groups, and the fish meat on both sides moves forward through the outside of the saw blades 4 on both sides, thereby achieving the purpose of boning the eel.

[0033] Generally speaking, the structure of this device is simple and easy to use. The eel is conveyed to the cutting mechanism by the conveying mechanism for boning, the fish and bones are automatically separated, and the fish bones and fish meat are automatically classified and collected, improving the efficiency of eel boning and having high practical value.

[0034] Furthermore, please refer to Figure 2-3 :

[0035] Convex plates are provided on the outer walls of the two side baffles 16 of the processing table 1. The convex plates are arranged in an L shape, and a cylinder 6 is fixedly installed on the outer wall of the convex plates. The end of the piston rod of the cylinder 6 penetrates the convex plate and is fixedly connected to a telescopic plate 7. Multiple groups of connecting rods 8 are equidistantly distributed on the side wall of the telescopic plate 7. The connecting rods 8 are slidably inserted into the baffle 16 and the end of the connecting rod 8 is fixedly connected to the center of the outer wall of the U-shaped plate 9.

[0036] In order to enable this device to adapt to eels of different sizes, L-shaped convex plates with cylinders 6 are provided on both sides of the processing table 1. The piston rod of the cylinder 6 penetrates the convex plate and connects to the telescopic plate 7. The connecting rods 8 on the telescopic plate 7 penetrate the baffle 16 and connect to the U-shaped plate 9. By starting the two cylinders 6, the distance between the conveying mechanisms on both sides of the saw blades 4 can be adjusted, so that this device can convey eels of different sizes to the cutting mechanism for boning, greatly improving the practicality and application range of this device.

[0037] In addition, please refer to Figure 1 :

[0038] The processing table 1 also includes a collection mechanism for collecting fish meat and bones, comprising a first collection box 14 and a second collection box 15. The first collection box 14 is located directly below the lower end of the rectangular tube 2. A downward-sloping conveyor plate 13 is integrally formed at one end of the processing table 1, and baffles 16 are also provided on both sides of the conveyor plate 13. The second collection box 15 is located on one side of the processing table 1 and is placed corresponding to the lower end of the conveyor plate 13.

[0039] When the eel passes through the cutting mechanism and the fish bones are completely separated from the fish meat on both sides, the fish bones fall into the rectangular tube 2 through the gap between the two sets of saw blades 4 and can be collected by the first collecting box 14 below;

[0040] The fish hooks on both sides are moved to the downwardly inclined conveying plate 13 by the conveying wheel 10 and slide into the second collecting box 15 through the conveying plate 13;

[0041] This design enables the device to automatically classify and collect fish meat and fish bones after deboning the eel, greatly improving the convenience of using the device, reducing the workload of the staff, and further improving the practicality of the device.

[0042] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A deboning device for the safe production of frozen grilled eels, characterized in that: Comprising: A processing table (1); A cutting mechanism disposed on the processing table (1); And a conveying mechanism disposed on the processing table (1); Wherein, baffles (16) are provided on both sides of the processing table (1); The cutting mechanism includes a rectangular tube (2) and saw blades (4). A rectangular tube (2) is integrally formed on the processing table (1). Two groups of saw blades (4) are rotatably installed inside the rectangular tube (2), and the saw blades (4) are driven by a first motor (3); The conveying mechanism is provided in multiple groups at equal intervals on both sides of the cutting mechanism. The conveying mechanism includes a U-shaped plate (9) and conveying wheels (10). The conveying wheels (10) are rotatably installed between the upper and lower arms of the U-shaped plate (9), and the conveying wheels (10) are driven by a second motor (11).

2. The deboning device for safe production of frozen grilled eels according to claim 1, characterized in that: A first motor (3) is installed on the outer wall of one side of the rectangular tube (2). Both groups of saw blades (4) are fixedly installed on the rotating shaft of the first motor (3). The gap between the two groups of saw blades (4) is for fish bones to pass through, and both sides of the two groups of saw blades (4) are for fish meat to pass through.

3. The deboning device for the safe production of frozen grilled eels according to claim 1, characterized in that: The second motor (11) is fixedly installed at the top of the upper arm of the U-shaped plate (9), and the output end of the second motor (11) is fixedly connected to the upper end shaft rod of the conveying wheel (10). Anti-slip strips (12) arranged in an arcuate shape are also distributed on the conveying wheel (10).

4. The deboning device for safe production of frozen grilled eels according to claim 1, characterized in that: Convex plates (5) are provided on the outer walls of the baffles (16) on both sides of the processing table (1). The convex plates (5) are arranged in an L shape, and a cylinder (6) is fixedly installed on the outer wall of the convex plate (5).

5. The deboning device for safe production of frozen grilled eels according to claim 4, characterized in that: The end of the piston rod of the cylinder (6) penetrates through the convex plate (5) and is fixedly connected to a telescopic plate (7). Multiple groups of connecting rods (8) are equidistantly distributed on the side wall of the telescopic plate (7). The connecting rods (8) are slidably inserted into the baffle (16), and the end of the connecting rod (8) is fixedly connected to the center of the outer wall of the U-shaped plate (9).

6. The deboning device for safe production of frozen grilled eels according to claim 1, characterized in that: It further includes a collection mechanism for collecting fish meat and fish bones. The collection mechanism includes a first collection box (14) and a second collection box (15). The first collection box (14) is located directly below the lower end of the rectangular tube (2).

7. The deboning device for safe production of frozen grilled eels according to claim 6, characterized in that: A downwardly inclined conveying plate (13) is integrally formed at one end of the processing table (1). Baffles (16) are also provided on both sides of the conveying plate (13). The second collection box (15) is located on one side of the processing table (1) and is placed corresponding to the lower end of the conveying plate (13).

Citation Information

Patent Citations

  • Fixed type eel boning device based on elastic deformation and threaded fastening

    CN108684803A