Device for extracting tea polyphenol from aged tea

By using a loading barrel, a stirring assembly and a discharging mechanism in a tea polyphenol extraction device, the problem of low extraction efficiency caused by floating tea leaves is solved, and efficient extraction of tea polyphenols is achieved.

CN223381134UActive Publication Date: 2025-09-26武夷学院
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Patent Information

Application Number
CN202423095229.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-09-26
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

During the extraction of tea polyphenols, tea leaves float up during the steaming process, resulting in low extraction efficiency.

Method used

A tea polyphenol extraction device for aged tea is designed, which includes a feeding barrel, a stirring assembly and a discharging mechanism. The feeding barrel is connected to the tank body through a through hole. The stirring assembly is driven by a motor. The limit rod and the magnetic block ensure that the tea leaves do not float up, the stirring assembly prevents adhesion, and the discharging mechanism facilitates the discharge of materials.

Benefits of technology

Through the design of the feeding barrel and stirring assembly, the tea leaves maintain full contact with the solvent, improving extraction efficiency, preventing adhesion and ensuring complete extraction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tea polyphenol extraction devices, in particular to an old tea polyphenol extraction device which comprises a tank body and further comprises a material containing barrel located in the tank body, the material containing barrel is communicated with the interior of the tank body through a plurality of through holes formed in the material containing barrel, a feeding pipe is communicated with the material containing barrel, and the material containing barrel is provided with a plurality of through holes. The feeding pipe penetrates through the top of the tank body and extends to the outside; the stirring assembly is arranged in the material placing barrel and is driven by a motor arranged on the tank body, the material placing barrel provided with a through hole is arranged in the tank body, then the aged tea fragments are put into the material placing barrel through a feeding pipe, and in the extraction process, the aged tea fragments are always restrained in the material placing barrel; when the aged tea particles are extracted, the aged tea particles cannot float on the liquid level due to liquid and cannot be attached to the inner side wall of the tank body, and the solvent in the tank body can make contact with the aged tea particles through the through holes and conduct the extraction process on the aged tea particles.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea polyphenol extraction devices, in particular to a device for extracting tea polyphenols from aged tea. Background Art

[0002] Tea polyphenols in aged tea have strong antioxidant properties and physiological activity. They are scavengers of free radicals in the human body and can inhibit lipoxygenase and lipid peroxidation in skin mitochondria, thus having anti-aging effects. There is a corresponding extraction process for the extraction of tea polyphenols in aged tea.

[0003] In the extraction process of tea polyphenols from old tea, the old tea fragments are generally placed in a lifting tank first, and then the required pure water, ethanol and other solvents required in the extraction process are added, and then the solvent is steamed. During the steaming process, the components containing tea polyphenols in the old tea leaves will be gradually precipitated under the action of the solvent, and then the tea polyphenol extract is obtained. Finally, the tea polyphenols are extracted using the corresponding process flow.

[0004] During the process of steaming to obtain tea polyphenols extract, the old tea leaves are affected by the solvent in the steaming process according to their own weight, volume and density. Some tea leaves will float to the surface of the dissolved water, or they may adhere to the inner wall of the extraction tank above the water surface, which will affect the extraction operation of the tea leaves, resulting in incomplete extraction of the tea leaves and affecting the extraction efficiency of tea polyphenols.

[0005] Based on the above situation, it is necessary to design a device for extracting tea polyphenols from aged tea to solve the above problems. Utility Model Content

[0006] The utility model provides a device for extracting tea polyphenols from aged tea, which solves the problem in the prior art that tea leaves float up during solvent cooking, thereby affecting the extraction efficiency of tea polyphenols.

[0007] The technical problem solved by the present invention is achieved by the following technical solutions:

[0008] The tea polyphenol extraction device of aged tea comprises a tank body, and further comprises: a feeding cylinder located inside the tank body, the feeding cylinder being connected to the interior of the tank body through several through holes opened on the feeding cylinder, the feeding cylinder being connected to a feeding pipe, the feeding pipe passing through the top of the tank body and extending to the outside; a stirring assembly arranged inside the feeding cylinder, the stirring assembly being driven by a motor arranged on the tank body, the stirring assembly being used to stir and disturb the material located inside the feeding cylinder; a discharging mechanism, the material inside the feeding cylinder being discharged to the outside of the tank body through the discharging mechanism; a plurality of limit rods being slidably connected to the output end of the feeding pipe along the axial direction of the feeding pipe, a plurality of buoyancy blocks being fixedly connected to one end of the limit rods, a blocking block being connected to a side of the buoyancy block close to the feeding pipe, and the blocking block corresponding to the opening position of the output end of the feeding pipe; a magnetic block 1 being fixedly connected to the end of the limit rods away from the buoyancy block, a magnetic block 2 being connected to the upper end of the feeding pipe, and a magnetic connection between the magnetic block 1 and the magnetic block 2.

[0009] Preferably, the stirring assembly includes a rotating shaft with one end rotatably connected to the tank body, stirring rod 1 and stirring rod 2 located inside the material barrel, the other end of the rotating shaft extends into the interior of the material barrel and is fixedly connected to a support rod, the stirring rod 1 is fixedly connected to the rotating shaft, and the stirring rod 1 is in contact with the inner top wall of the material barrel, and the stirring rod 2 is connected to the support rod.

[0010] Preferably, the stirring assembly further comprises a scraping rod connected to the support rod, and the scraping rod is in contact with the side wall of the material placing barrel.

[0011] Preferably, the discharging mechanism includes a discharging pipe connected to the feeding barrel and a telescopic rod arranged in the discharging pipe, a sleeve is fixedly connected to the discharging pipe, the telescopic rod is installed in the sleeve, the movable end of the telescopic rod extends to the outside of the sleeve and is connected to a piston block, and the piston block is movably in contact with the input end of the discharging pipe.

[0012] The beneficial effects of the utility model are as follows: a feeding cylinder with a through hole is provided in the tank body, and then the old tea fragments are put into the feeding cylinder through the feeding pipe. During the extraction process, the old tea fragments are always constrained in the feeding cylinder, and will not float above the liquid surface due to the liquid, nor will they adhere to the inner wall of the tank body. The solvent in the tank body can contact with the old tea fragments through the through hole and carry out an extraction process on them. Under the action of the stirring component, the old tea fragments are fully contacted with the solvent, thereby improving the extraction efficiency of the old tea fragments. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the implementation scheme of the present invention or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0016] Figure 3 This is a partial structural explosion diagram of the utility model;

[0017] Figure 4 This is a schematic diagram of the partial structure explosion of the utility model.

[0018] In the figure, 1. tank body; 2. water inlet pipe; 3. water outlet pipe; 4. material placing barrel; 5. material feeding pipe; 6. rotating shaft; 7. stirring rod 1; 8. stirring rod 2; 9. support rod; 10. scraper rod; 11. material outlet pipe; 12. telescopic rod; 13. sleeve; 14. piston block; 15. limit rod; 16. buoyancy block; 17. blocking block; 18. magnetic block 1; 19. magnetic block 2; 20. motor. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below with reference to specific illustrations.

[0020] Reference Figure 1-Figure 4As shown, a device for extracting tea polyphenols from aged tea comprises a tank body 1, which is provided with a water inlet pipe 2 and a water outlet pipe 3 for adding a solvent and taking out the tea polyphenol extract, respectively. In order to facilitate the restraint of the aged tea fragments added into the tank body 1 so that they do not float, the device for extracting tea polyphenols further comprises a feeding barrel 4 located inside the tank body 1 and used for placing the aged tea fragments. The feeding barrel 4 is connected to the interior of the tank body 1 through a plurality of through holes opened on the feeding barrel 4. The size of the through holes is set according to the size of the aged tea fragments, ensuring that the solvent can freely enter and exit the feeding barrel 4 without causing the aged tea fragments therein to move into the interior of the tank body 1. In order to facilitate the addition of materials into the feeding barrel 4, a feeding pipe 5 is connected to the feeding barrel 4. The feeding pipe 5 passes through the top of the tank body 1 and extends to the outside. The old tea fragments are poured into the material pipe 5, and the material will enter the material barrel 4 along the feed pipe 5. When the material is cooked together with the solvent, in order to ensure that the material does not gather together and affect the extraction efficiency, a stirring component is provided inside the material barrel 4, and the stirring component is driven by the motor 20 provided on the tank body 1. The stirring component is used to stir and disturb the material inside the material barrel 4, so that the material is always in a broken state. Finally, when performing the next batch of extraction operations, in order to facilitate the removal of the material inside the material barrel 4, a discharging mechanism is provided on the material barrel 4, and the material inside the material barrel 4 is discharged to the outside of the tank body 1 through the discharging mechanism. During this process, the old tea fragments are always confined in the material barrel 4, and the solvent inside the tank body 1 can contact the old tea fragments through the through hole and perform the extraction process on them.

[0021] Furthermore, in order to prevent the solvent in the tank body 1 from flowing into the feed pipe 5 when in use, a number of limit rods 15 are connected to the output end of the feed pipe 5 in an axially sliding manner along the feed pipe 5, and a buoyancy block 16 is fixedly connected to one end of the number of limit rods 15. The buoyancy block 16 is connected to the side close to the feed pipe 5, and the blocking block 17 corresponds to the opening position of the output end of the feed pipe 5. When solvent is injected into the tank body 1, as the water level gradually rises, the water surface will push the buoyancy block 16 to move upward, and under the action of the limit rod 15, it will move along the central axis direction of the feed pipe 5, and the blocking block 17 will gradually approach the output end of the feed pipe 5 and finally engage with the output end of the feed pipe 5. When there is no solvent in the tank body 1, the buoyancy block 16 and the limit rod 15 are away from the output end position of the feed pipe 5 under the action of gravity. At this time, the input end of the feed pipe 5 and its output end are in a connected state.

[0022] In order to ensure that the blocking block 17 is sufficiently stable when it is engaged at the output end of the feeding pipe 5, a magnetic block 18 is fixedly connected to the end of several limit rods 15 away from the buoyancy block 16, and a magnetic block 2 19 is connected to the upper part of the feeding pipe 5, and the magnetic block 18 and the magnetic block 2 19 are magnetically connected. When the blocking block 17 is engaged on the output end of the feeding pipe 5, the magnetic block 18 and the magnetic block 2 19 are magnetically attracted to each other, and combined with the buoyancy of the liquid, the blocking block 17 will be stably engaged on the output end of the feeding pipe 5. When there is no solvent in the tank body 1, the force of the magnetic connection between the magnetic block 18 and the magnetic block 2 19 is less than the buoyancy block 16, the limit rod 15 and the blocking block 17's own gravity. Therefore, the blocking block 17 will normally be away from the output end position of the feeding pipe 5 when there is no liquid.

[0023] Among them, the stirring assembly includes a rotating shaft 6 whose one end is rotatably connected to the tank body 1, a stirring rod 1 7 and a stirring rod 2 8 located inside the feeding barrel 4, the other end of the rotating shaft 6 extends to the inside of the feeding barrel 4 and is fixedly connected to a support rod 9, one end of the rotating shaft 6 is connected to the output end of the motor 20, the stirring rod 1 7 is fixedly connected to the rotating shaft 6, and the stirring rod 1 7 contacts the inner top wall of the feeding barrel 4, and the stirring rod 2 8 is connected to the support rod 9. When in use, the motor 20 is started, and the output end of the motor 20 drives the rotating shaft 6 to rotate, and then drives the stirring rod 1 7 and the stirring rod 2 8 connected to the rotating shaft 6 to rotate, the stirring rod 1 7 will break up the material that floats up and hits the top of the feeding barrel 4, and the stirring rod 2 8 will disturb the material suspended in the feeding barrel 4, so that it can better contact with the solvent, thereby improving the extraction efficiency.

[0024] In order to prevent the material from adhering to the through-hole, the stirring assembly also includes a scraper rod 10 connected to the support rod 9. The scraper rod 10 contacts the side wall of the material barrel 4. When the scraper rod 10 is driven and rotated by the rotating shaft 6, the scraper rod 10 will remove the material attached to the through-hole, thereby reducing the interference with the flow of the solvent.

[0025] Furthermore, the discharging mechanism includes a discharging pipe 11 connected to the feeding barrel 4 and a telescopic rod 12 arranged in the discharging pipe 11. A sleeve 13 is fixedly connected to the discharging pipe 11, and the telescopic rod 12 is installed in the sleeve 13. The movable end of the telescopic rod 12 extends to the outside of the sleeve 13 and is connected to a piston block 14. The piston block 14 movably interferes with the input end of the discharging pipe 11. During use, when the movable end of the telescopic rod 12 drives the piston block 14 to interfere with the input end of the discharging pipe 11, the input end of the discharging pipe 11 and its output end are in a disconnected state. When the movable end of the telescopic rod 12 drives the piston block 14 away from the input end of the discharging pipe 11, the input end of the discharging pipe 11 and its output end are in a connected state. When the material in the feeding barrel 4 is cleaned, the material will flow out along the discharging pipe 11, preparing for the next extraction operation.

[0026] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A device for extracting tea polyphenols from aged tea, comprising a tank (1), characterized in that: Also includes: A material placement barrel (4) is located inside the tank body (1), the material placement barrel (4) is connected to the inside of the tank body (1) through a plurality of through holes opened on the material placement barrel (4), and a material feed pipe (5) is connected to the material placement barrel (4), and the material feed pipe (5) passes through the top of the tank body (1) and extends to the outside; A stirring assembly is arranged inside the material barrel (4), the stirring assembly is driven by a motor (20) arranged on the tank body (1), and the stirring assembly is used to stir and disturb the material inside the material barrel (4); A discharge mechanism, wherein the material inside the material placement barrel (4) is discharged to the outside of the tank body (1); A plurality of limiting rods (15) are slidably connected to the output end of the feed pipe (5) along the axial direction of the feed pipe (5), and a buoyancy block (16) is fixedly connected to one end of the plurality of limiting rods (15). A blocking block (17) is connected to the side of the buoyancy block (16) close to the feed pipe (5), and the blocking block (17) corresponds to the opening position of the output end of the feed pipe (5); A plurality of the limiting rods (15) are fixedly connected to a magnetic block 1 (18) on one end away from the buoyancy block (16), and a magnetic block 2 (19) is connected to the upper portion of the feeding pipe (5), and the magnetic block 1 (18) and the magnetic block 2 (19) are magnetically connected.

2. The device for extracting tea polyphenols from aged tea according to claim 1, characterized in that: The stirring assembly comprises a rotating shaft (6) with one end rotatably connected to the tank body (1), a stirring rod 1 (7) and a stirring rod 2 (8) located inside the material barrel (4), the other end of the rotating shaft (6) extending into the material barrel (4) and fixedly connected to a support rod (9), the stirring rod 1 (7) being fixedly connected to the rotating shaft (6), and the stirring rod 1 (7) being in contact with the inner top wall of the material barrel (4), and the stirring rod 2 (8) being connected to the support rod (9).

3. The device for extracting tea polyphenols from aged tea according to claim 2, characterized in that: The stirring assembly further comprises a scraping rod (10) connected to the support rod (9), wherein the scraping rod (10) contacts the side wall of the material placing barrel (4).

4. The device for extracting tea polyphenols from aged tea according to claim 1, characterized in that: The discharging mechanism comprises a discharging pipe (11) connected to the material placing barrel (4) and a telescopic rod (12) arranged in the discharging pipe (11); a sleeve (13) is fixedly connected to the discharging pipe (11); the telescopic rod (12) is installed in the sleeve (13); a movable end of the telescopic rod (12) extends to the outside of the sleeve (13) and is connected to a piston block (14); the piston block (14) is in movably contact with the input end of the discharging pipe (11).