High-precision proportioning food additive raw material buffer tank
By designing liquid and powdered raw material injection components in the food additive raw material buffer tank and using scrapers and spherical air bags to remove raw materials adhering to the pipeline, the problem of ratio deviation caused by the adhesion of liquid and powdered raw materials is solved, high-precision raw material ratio is achieved, and the production quality of food additives is improved.
Patent Information
- Application Number
- CN202422840346.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-21
AI Technical Summary
When mixing ingredients in existing food additive raw material buffer tanks, liquid and powdered raw materials are easily attached to the inner wall of the transmission pipeline, resulting in deviations in the raw material ratio and affecting the quality of food additives.
Liquid raw material injection components and powdered raw material injection components are designed to remove liquid and powdered raw materials through scrapers and spherical air bags respectively, ensuring that the raw materials are accurately introduced into the buffer tank.
It effectively avoids the waste of liquid and powdered raw materials on the inner wall of the pipeline, ensures the accuracy of raw material ratio, and improves the production quality of food additives.
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Figure CN223381529U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of food additive production, in particular to a food additive raw material buffer tank with high-precision proportioning. Background Art
[0002] Food additives are artificial or natural substances added to food to improve food quality and color, aroma and taste, as well as for the needs of preservation, freshness and processing technology. Food additive raw material buffer tanks play an important role in the production process of food additives, ensuring a stable supply of raw materials in the production process of food additives. Since there may be certain uncertainties in the procurement and transportation of raw materials, buffer tanks can store a certain amount of raw materials. When the upstream supply fluctuates, the raw materials are replenished in time to ensure the continuous operation of the production line and adjust the flow of raw materials. Different production processes may have different requirements for the flow of raw materials. The buffer tank can control the outflow rate of the raw materials by adjusting the opening of the outlet valve to match it with the requirements of the production process. Some buffer tanks also have mixing and homogenizing functions. For some food additive production processes that require the mixing of multiple raw materials, the buffer tank can store the raw materials while performing preliminary mixing of different raw materials to improve the efficiency of subsequent production processes and product quality.
[0003] In the prior art, when the food additive raw material buffer tank is mixing ingredients, some liquid raw materials and powdered raw materials are easily attached to the inner wall of the transmission pipe, which causes a certain deviation in the raw material ratio and affects the quality of the food additives.
[0004] Therefore, in response to the above problems, a food additive raw material buffer tank with high-precision proportioning is proposed. Utility Model Content
[0005] In order to solve the problems raised in the above background technology, the utility model provides a high-precision proportioning food additive raw material buffer tank, which has the advantages of exporting raw materials attached to the inner wall of the conveying pipeline, avoiding deviations in the raw material proportioning, and ensuring high-precision proportioning of food additive raw materials.
[0006] To achieve the above objectives, the present invention provides the following technical solutions: a high-precision proportioning food additive raw material buffer tank, comprising a buffer tank, a first fixing ring fixedly connected to the outside of the buffer tank, a support ring connected to the bottom of the first fixing ring via a first load cell, an L-shaped support rod fixedly connected to the support ring, and a support plate fixedly connected to the L-shaped support rod, wherein a liquid raw material injection assembly and a powdered raw material injection assembly are respectively mounted on the support plate;
[0007] The liquid raw material injection assembly includes a liquid raw material storage tank, a liquid discharge valve is installed at the bottom of the liquid raw material storage tank, the liquid discharge valve is connected to an elbow, the elbow is connected to a liquid discharge vertical pipe, a drive motor is installed on the top of the liquid discharge vertical pipe, the output end of the drive motor is connected to a screw, the screw is arranged in the liquid discharge vertical pipe, the screw is threadedly connected to a scraper, and the scraper is arranged in the liquid discharge vertical pipe;
[0008] The powdered raw material injection assembly includes a powdered raw material storage tank, a raw material discharge valve is installed at the bottom of the powdered raw material storage tank, the raw material discharge valve is connected to a raw material discharge vertical pipe, a one-way exhaust valve is installed on one side of the raw material discharge vertical pipe near the top, the one-way exhaust valve is connected to a spherical airbag through an exhaust pipe, and the spherical airbag is connected to an air pump through an air guide tube.
[0009] Preferably, a plurality of evenly distributed support legs are fixedly connected to the bottom of the support ring, a discharge valve is installed at the bottom of the buffer tank, and the discharge valve is connected to a discharge pipe.
[0010] Preferably, the outer sides of the liquid raw material storage tank and the powdered raw material storage tank are fixedly connected with a second fixing ring, the bottom of the second fixing ring is connected to the support plate through a second weighing sensor, and the liquid raw material storage tank and the powdered raw material storage tank both pass through the support plate.
[0011] Preferably, the tops of the liquid raw material storage tank and the powdered raw material storage tank are both provided with injection ports.
[0012] Preferably, a limiting vertical groove is provided on the inner wall of the liquid discharge vertical pipe, and the limiting vertical groove is slidably connected to the scraper via a limiting slider.
[0013] Preferably, through holes are opened on the buffer tank at positions corresponding to the liquid discharge vertical pipe and the raw material discharge vertical pipe, and the liquid discharge vertical pipe and the raw material discharge vertical pipe pass through the through holes.
[0014] Preferably, a one-way air intake valve is installed on the spherical airbag at a position corresponding to the air guide tube, and the one-way air intake valve is connected to the air guide tube.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. The utility model sets a liquid raw material injection component and uses a scraper to scrape off the liquid raw material adhering to the inner wall of the liquid discharge vertical pipe, thereby avoiding the waste of raw materials adhering to the inner wall of the liquid discharge vertical pipe and ensuring the accuracy of the liquid raw material ratio;
[0017] 2. The utility model sets a powdered raw material injection component, and the air stored in the spherical airbag is instantly discharged into the raw material discharge vertical pipe. The powdered raw material attached to the inner wall of the raw material discharge vertical pipe is taken away by the fast-flowing air, thereby ensuring the accurate ratio of the powdered raw material. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic cross-sectional view of the support ring position of the utility model;
[0020] Figure 3 This is a schematic structural diagram of the powdered raw material injection assembly of the utility model;
[0021] Figure 4 This is a structural diagram of the liquid raw material injection component of the utility model;
[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the liquid discharge vertical pipe of the present utility model.
[0023] In the figure: 1. Buffer tank; 2. First fixing ring; 3. First load cell; 4. Support ring; 5. L-shaped support rod; 6. Support plate;
[0024] 7. Liquid raw material injection assembly; 701. Liquid raw material storage tank; 702. Liquid discharge valve; 703. Elbow; 704. Liquid discharge vertical pipe; 705. Drive motor; 706. Screw; 707. Scraper;
[0025] 8. Powdered raw material injection assembly; 801. Powdered raw material storage tank; 802. Raw material discharge valve; 803. Raw material discharge vertical pipe; 804. One-way exhaust valve; 805. Exhaust pipe; 806. Spherical airbag; 807. Air guide tube; 808. Air pump;
[0026] 9. Support leg; 10. Discharge valve; 11. Discharge pipe; 12. Second fixing ring; 13. Second weighing sensor; 14. Injection port; 15. Limiting vertical slot; 16. Through hole; 17. One-way air inlet valve. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] like Figures 1 to 5As shown, the utility model provides a high-precision proportioning food additive raw material buffer tank, comprising a buffer tank 1, a first fixing ring 2 is fixedly connected to the outside of the buffer tank 1, a support ring 4 is connected to the bottom of the first fixing ring 2 via a first load cell 3, an L-shaped support rod 5 is fixedly connected to the support ring 4, and the L-shaped support rod 5 is fixedly connected to a support plate 6, on which a liquid raw material injection assembly 7 and a powdered raw material injection assembly 8 are respectively mounted;
[0029] The liquid raw material injection assembly 7 includes a liquid raw material storage tank 701, a liquid discharge valve 702 is installed at the bottom of the liquid raw material storage tank 701, the liquid discharge valve 702 is connected to an elbow 703, the elbow 703 is connected to a liquid discharge vertical pipe 704, a drive motor 705 is installed on the top of the liquid discharge vertical pipe 704, the output end of the drive motor 705 is connected to a screw 706, the screw 706 is arranged in the liquid discharge vertical pipe 704, the screw 706 is threadedly connected to a scraper 707, the scraper 707 is arranged in the liquid discharge vertical pipe 704, and the scraper 707 is used to scrape off the liquid raw material adhered to the inner wall of the liquid discharge vertical pipe 704, thereby avoiding waste of raw material adhered to the inner wall of the liquid discharge vertical pipe 704 and ensuring the accuracy of the liquid raw material ratio;
[0030] The powdered raw material injection assembly 8 includes a powdered raw material storage tank 801, a raw material discharge valve 802 is installed at the bottom of the powdered raw material storage tank 801, the raw material discharge valve 802 is connected to the raw material discharge vertical pipe 803, and a one-way exhaust valve 804 is installed near the top of one side of the raw material discharge vertical pipe 803. The one-way exhaust valve 804 is connected to a spherical air bag 806 through an exhaust pipe 805, and the spherical air bag 806 is connected to an air pump 808 through an air guide pipe 807. The air stored in the spherical air bag 806 is instantly discharged into the raw material discharge vertical pipe 803, and the powdered raw material attached to the inner wall of the raw material discharge vertical pipe 803 is taken away by the fast-flowing air, thereby ensuring the accurate ratio of the powdered raw material.
[0031] Specifically, a plurality of evenly distributed support legs 9 are fixedly connected to the bottom of the support ring 4 , and a discharge valve 10 is installed at the bottom of the buffer tank 1 , and the discharge valve 10 is connected to a discharge pipe 11 .
[0032] Furthermore, the outer sides of the liquid raw material storage tank 701 and the powdered raw material storage tank 801 are fixedly connected with a second fixing ring 12, and the bottom of the second fixing ring 12 is connected to the support plate 6 through a second weighing sensor 13, and the liquid raw material storage tank 701 and the powdered raw material storage tank 801 both pass through the support plate 6.
[0033] Furthermore, a material injection port 14 is provided on the top of each of the liquid raw material storage tank 701 and the powdered raw material storage tank 801 .
[0034] It is worth noting that a limiting vertical groove 15 is provided on the inner wall of the liquid discharge vertical pipe 704 , and the limiting vertical groove 15 is slidably connected to the scraper 707 via a limiting slider.
[0035] It is worth noting that a through hole 16 is opened at a position on the buffer tank 1 corresponding to the liquid discharge vertical pipe 704 and the raw material discharge vertical pipe 803 , and the liquid discharge vertical pipe 704 and the raw material discharge vertical pipe 803 pass through the through hole 16 .
[0036] It is worth mentioning that a one-way air intake valve 17 is installed on the spherical airbag 806 at a position corresponding to the air guide tube 807 , and the one-way air intake valve 17 is connected to the air guide tube 807 .
[0037] Among them, the first weighing sensor 3, the driving motor 705, the air pump 808, and the second weighing sensor 13 are existing technologies and will not be described in detail. At the same time, the present invention also includes a power supply, a controller, and a switch, which are not the main technical points of this patent and will not be described in detail.
[0038] Working principle and process: Store the liquid raw material in the liquid raw material storage tank 701, open the liquid discharge valve 702, and then introduce the liquid raw material into the buffer tank 1. After closing the liquid discharge valve 702, start the drive motor 705, and then the screw 706 rotates, and the scraper 707 moves down to scrape the liquid raw material adhered to the inner wall of the liquid discharge vertical pipe 704 and make it enter the buffer tank 1. Store the powdered raw material in the powdered raw material storage tank 801, open the raw material discharge valve 802, and then introduce the powdered raw material into the buffer tank 1. Close the raw material discharge valve 802. 02. Start the air pump 808 and open the one-way air inlet valve 17. The air is injected into the spherical airbag 806 through the air guide tube 807. As the air is injected, the spherical airbag 806 expands. After the spherical airbag 806 expands to a certain extent, turn off the air pump 808 and open the one-way exhaust valve 804. A large amount of air is instantly introduced into the raw material discharge vertical pipe 803. The fast-flowing air takes away the powdered raw materials attached to the inner wall of the raw material discharge vertical pipe 803, and the powdered raw materials are introduced into the buffer tank 1, so that the raw materials in the pipeline can be introduced into the buffer tank 1 to ensure the accuracy of the raw material ratio.
[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-precision proportioning food additive raw material buffer tank, comprising a buffer tank (1), characterized in that: A first fixing ring (2) is fixedly connected to the outside of the buffer tank (1); a support ring (4) is connected to the bottom of the first fixing ring (2) via a first weighing sensor (3); an L-shaped support rod (5) is fixedly connected to the support ring (4); the L-shaped support rod (5) is fixedly connected to a support plate (6); and a liquid raw material injection assembly (7) and a powdered raw material injection assembly (8) are respectively mounted on the support plate (6); The liquid raw material injection assembly (7) comprises a liquid raw material storage tank (701), a liquid discharge valve (702) is installed at the bottom of the liquid raw material storage tank (701), the liquid discharge valve (702) is connected to a bend pipe (703), the bend pipe (703) is connected to a liquid discharge vertical pipe (704), a driving motor (705) is installed at the top of the liquid discharge vertical pipe (704), the output end of the driving motor (705) is connected to a screw (706), the screw (706) is arranged in the liquid discharge vertical pipe (704), the screw (706) is threadedly connected to a scraper (707), and the scraper (707) is arranged in the liquid discharge vertical pipe (704); The powdered raw material injection assembly (8) comprises a powdered raw material storage tank (801), a raw material discharge valve (802) is installed at the bottom of the powdered raw material storage tank (801), the raw material discharge valve (802) is connected to a raw material discharge vertical pipe (803), a one-way exhaust valve (804) is installed near the top of one side of the raw material discharge vertical pipe (803), the one-way exhaust valve (804) is connected to a spherical air bag (806) via an exhaust pipe (805), and the spherical air bag (806) is connected to an air pump (808) via an air guide pipe (807).
2. The high-precision food additive raw material buffer tank according to claim 1, characterized in that: A plurality of evenly distributed support legs (9) are fixedly connected to the bottom of the support ring (4), and a discharge valve (10) is installed at the bottom of the buffer tank (1), and the discharge valve (10) is connected to a discharge pipe (11).
3. The high-precision food additive raw material buffer tank according to claim 1, characterized in that: The outer sides of the liquid raw material storage tank (701) and the powdered raw material storage tank (801) are both fixedly connected with a second fixing ring (12); the bottom of the second fixing ring (12) is connected to the support plate (6) via a second weighing sensor (13); and the liquid raw material storage tank (701) and the powdered raw material storage tank (801) both pass through the support plate (6).
4. The high-precision food additive raw material buffer tank according to claim 1, characterized in that: The tops of the liquid raw material storage tank (701) and the powdered raw material storage tank (801) are both provided with injection ports (14).
5. The high-precision food additive raw material buffer tank according to claim 1, characterized in that: A limiting vertical groove (15) is provided on the inner wall of the liquid discharge vertical pipe (704), and the limiting vertical groove (15) is slidably connected to the scraper (707) via a limiting slider.
6. The high-precision food additive raw material buffer tank according to claim 1, characterized in that: A through hole (16) is provided on the buffer tank (1) at a position corresponding to the liquid discharge vertical pipe (704) and the raw material discharge vertical pipe (803), and the liquid discharge vertical pipe (704) and the raw material discharge vertical pipe (803) pass through the through hole (16).
7. The high-precision food additive raw material buffer tank according to claim 1, characterized in that: A one-way air intake valve (17) is installed on the spherical air bag (806) at a position corresponding to the air guide tube (807), and the one-way air intake valve (17) is connected to the air guide tube (807).