Resin regeneration device
By introducing an automated water inlet valve and a stirring motor for synchronous operation in the resin regeneration device, combined with a heating component, the problems of high labor intensity and low efficiency caused by manual operation are solved, and the automation and efficient regeneration of the resin is achieved.
Patent Information
- Application Number
- CN202422291574.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-19
AI Technical Summary
Existing resin regeneration methods require manual operations, especially flushing and stirring, which results in high labor intensity and low efficiency, making it difficult to meet long-term continuous work requirements.
A resin regeneration device was designed, which uses an inlet valve and an inlet pipe to automatically flush the resin, and a stirring motor drives the stirring blades to perform synchronous stirring, forming an automated flushing and stirring mode. At the same time, it is equipped with a heating component to keep the resin regenerated at room temperature to avoid temperature influence.
The automation and efficiency of resin regeneration are realized, which reduces the manpower demand, improves the regeneration efficiency, and ensures the normal stirring and flushing effect of the resin in a low temperature environment.
Smart Images

Figure CN223381628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a resin regeneration device, in particular to a resin regeneration device, belonging to the technical field of resin regeneration. Background Art
[0002] Resin generally refers to an organic polymer that softens or melts when heated and tends to flow under external force. At room temperature, it is solid, semi-solid, or sometimes liquid. It is primarily used in the daily operation and maintenance of online instruments in thermal power plants. Resin typically loses its effectiveness after about a month and requires regeneration, which currently requires manual regeneration.
[0003] At present, the existing resin regeneration methods are mostly manual operations, which require manual flushing and stirring. The amount of resin flushed each time exceeds 50L, which is placed in a large basin for flushing. Together with the weight of water, it exceeds 50 kilograms, which is difficult to carry manually. Manual stirring is also required during the flushing process. The regeneration process takes a long time, and manpower cannot meet such long-term continuous work. Therefore, it needs to be improved to solve the problem of requiring continuous flushing and stirring by manpower to complete regeneration.
[0004] Therefore, there is an urgent need to improve the resin regeneration device to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of the utility model is to provide a resin regeneration device, in which the water inlet valve and the water inlet pipe input desalted water to automatically flush the resin in the mixing box. While flushing, the stirring motor is synchronously controlled to drive the stirring blades to rotate to stir the resin, thereby forming an automated working mode of flushing and stirring to replace the traditional manual operation mode.
[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0007] A resin regeneration device includes a flushing component, a stirring component and a heating component. The flushing component includes a stirring box. A discharge pipe is connected to the bottom of the stirring box. One end of the discharge pipe is connected to a water inlet pipe. One end of the water inlet pipe is connected to a water inlet valve. The water inlet valve is adapted to the water inlet pipe. A discharge valve is provided at one end of the discharge pipe. The discharge valve is adapted to the discharge pipe. The discharge valve and the water inlet valve are solenoid valves. An opening is provided at the top of the stirring box. A sewage pipe is connected to one side of the stirring box.
[0008] Preferably, the stirring assembly includes a stirring motor, which is fixed to the top outer wall of the stirring box by bolts. A transmission shaft is connected to the bottom of the stirring motor, one end of the transmission shaft is rotatably connected to the stirring box, and a stirring blade is installed at one end of the transmission shaft.
[0009] Preferably, the heating assembly includes a heating tube, and the heating tube is provided in multiple groups, which are respectively fixed to the outer walls on both sides of the mixing box by bolts. The outer wall of one side of the mixing box is provided with an insulation layer, and the insulation layer wraps the heating tube inside. A rotating motor is fixed with bolts on the outer wall of one side of the insulation layer, and a rotating shaft is connected to one side of the rotating motor. One end of the rotating shaft can be rotatably connected to the insulation layer, and a fan blade is provided at one end of the rotating shaft.
[0010] Preferably, a base is provided at the bottom of the mixing box, and support legs are fixed to the bottom of the base by bolts. There are multiple groups of support legs, and foot pads are provided at the bottom of the support legs.
[0011] Preferably, a gasket is provided at the bottom of the foot pad, and the gasket is made of rubber material.
[0012] Preferably, a mounting seat is fixedly provided on the outer wall of one side of the mixing box by bolts, a cover plate is rotatably installed through the mounting seat, the cover plate is adapted to the opening at the top of the mixing box, a handle is installed on the top of the cover plate, a fixing block is fixedly provided on the outer wall of one side of the mixing box by bolts, a fixing shaft is installed on the top of the fixing block, a limiting frame is rotatably installed on one end of the fixing shaft, and the limiting frame is adapted to the cover plate.
[0013] Preferably, a conductivity meter electrode is installed on the top of the stirring box, one end of the conductivity meter electrode is connected to the inside of the stirring box, and a conductivity meter is installed on the top of the stirring box.
[0014] Preferably, a connecting flange is installed at the end of the water inlet pipe, and the connecting flange is provided with a mounting groove, through which a gasket is installed, and the gasket is made of rubber material.
[0015] The utility model has at least the following beneficial effects:
[0016] 1. The utility model automatically flushes the resin in the mixing box by setting a water inlet valve and a water inlet pipe to input desalted water. While flushing, the stirring motor is synchronously controlled to drive the stirring blade to rotate to stir the resin, which can form an automatic working mode of flushing and stirring at the same time, avoiding the problem of manual flushing and continuous stirring required by the traditional method, saving time and labor, and effectively improving the regeneration efficiency.
[0017] 2. The utility model can heat the mixing box by arranging the insulation layer and the heating tube. When the temperature is low, the added resin can be kept at room temperature, avoiding the situation where the low temperature causes the resin to solidify and affects the normal flushing and stirring and the regeneration. The rotation of the fan blades is controlled by the rotating motor to drive the heat circulation flow, so that the heat is spread more evenly and the uneven heat is avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0019] Figure 1 It is a schematic diagram of the overall elevation of the utility model;
[0020] Figure 2 This is a schematic diagram of the support part of the utility model;
[0021] Figure 3 This is a schematic diagram of the heating part of the utility model;
[0022] Figure 4 It is a top view schematic diagram of the utility model;
[0023] Figure 5 This is a schematic diagram of the stirring part of the present invention.
[0024] In the figure, 1. mixing box; 2. conductivity meter electrode; 3. conductivity meter; 4. stirring motor; 5. limit frame; 6. cover plate; 7. fixed shaft; 8. fixed block; 9. mounting seat; 10. rotating motor; 11. gasket; 12. connecting flange; 13. water inlet pipe; 14. water inlet valve; 15. discharge pipe; 16. discharge valve; 17. foot pad; 18. gasket; 19. support leg; 20. base; 21. insulation layer; 22. sewage pipe; 23. heating pipe; 24. fan blade; 25. rotating shaft; 26. transmission shaft; 27. stirring blade. DETAILED DESCRIPTION
[0025] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0026] like Figure 1-Figure 5As shown, a resin regeneration device provided in this embodiment includes a flushing component, a stirring component and a heating component. The flushing component includes a stirring box 1. A discharge pipe 15 is connected to the bottom of the stirring box 1. One end of the discharge pipe 15 is connected to a water inlet pipe 13. One end of the water inlet pipe 13 is connected to a water inlet valve 14. The water inlet valve 14 is adapted to the water inlet pipe 13. A discharge valve 16 is provided at one end of the discharge pipe 15. The discharge valve 16 is adapted to the discharge pipe 15. The discharge valve 16 and the water inlet valve 14 are solenoid valves and can be automatically switched on and off by connecting to the equipment. An opening is provided on the top of the stirring box 1. A sewage pipe 22 is connected to one side of the stirring box 1. The resin to be regenerated can be poured into the mixing box 1 through the opening of the mixing box 1. The desalted water can be fed into the mixing box 1 through the water inlet pipe 13 by opening the water inlet valve 14 to flush the resin. The delivery and start of the desalted water can be freely controlled by the water inlet valve 14, thereby automatically controlling the flushing of the resin. The discharge valve 16 is closed during the flushing process to avoid affecting the flushing of the resin. The resin is stirred during the flushing process, and the flushing wastewater is discharged through the sewage pipe 22. After the resin is regenerated by flushing and stirring, the water inlet valve 14 is closed, and the discharge valve 16 is opened to discharge the regenerated resin through the discharge pipe 15 for collection.
[0027] The stirring assembly includes a stirring motor 4, which is fixed to the top outer wall of the stirring box 1 by bolts. The bottom of the stirring motor 4 is connected to a transmission shaft 26, one end of the transmission shaft 26 is rotatably connected to the stirring box 1, and one end of the transmission shaft 26 is installed with a stirring blade 27. When the water inlet valve 14 is opened to input deionized water to flush the resin, the stirring motor 4 is turned on synchronously to control the rotation of the transmission shaft 26 and the stirring blade 27. The resin is stirred by the rotation of the stirring blade 27, and a working mode of stirring while flushing is formed in conjunction with flushing, which avoids the problem of manual flushing and continuous stirring required in the traditional method, saves time and labor, and effectively improves the efficiency of regeneration;
[0028] The heating assembly includes a heating tube 23, and the heating tube 23 is provided with multiple groups, which are respectively fixed to the outer walls of both sides of the mixing box 1 by bolts. The outer wall of one side of the mixing box 1 is provided with an insulation layer 21, and the insulation layer 21 wraps the heating tube 23. The insulation layer 21 is made of insulation board. The outer wall of one side of the insulation layer 21 is fixed with a rotating motor 10 by bolts. One side of the rotating motor 10 is connected to a rotating shaft 25, and one end of the rotating shaft 25 is rotatably connected to the insulation layer 21. One end of the rotating shaft 25 is provided with a fan blade 24. The mixing box 1 can be heated by starting the heating tube 23, and the heat loss can be reduced through the insulation layer 21 to improve the heating efficiency. The rotation of the fan blade 24 is controlled by the rotating motor 10 to drive the heat circulation flow, so that the heat is spread more evenly, avoiding the occurrence of overheating. The resin can be heated in a low temperature environment by heating to avoid its solidification in a low temperature environment, affecting the normal flushing and stirring and affecting the regeneration;
[0029] Further, such as Figure 1-Figure 3 As shown, a base 20 is provided at the bottom of the mixing box 1, and support legs 19 are fixed to the bottom of the base 20 by bolts. There are multiple groups of support legs 19, and foot pads 17 are provided at the bottom of the support legs 19. The base 20 and the support legs 19 cooperate to effectively support the mixing box 1 and maintain its stability during operation.
[0030] Among them, a gasket 18 is provided at the bottom of the foot pad 17, and the gasket 18 is made of rubber material. The rubber gasket 18 can increase friction when in contact with the ground, thereby increasing anti-slip performance and avoiding unnecessary sliding displacement of the device during operation.
[0031] like Figure 1-Figure 5 As shown, a mounting seat 9 is fixed to the outer wall of one side of the mixing box 1 by bolts, and a cover plate 6 can be rotatably installed through the mounting seat 9. The cover plate 6 is adapted to the opening at the top of the mixing box 1, and a handle is installed on the top of the cover plate 6. A fixing block 8 is fixed to the outer wall of one side of the mixing box 1 by bolts, and a fixing shaft 7 is installed on the top of the fixing block 8. One end of the fixing shaft 7 can be rotatably installed with a limiting frame 5, and the limiting frame 5 is adapted to the cover plate 6. By setting the cover plate 6, the opening at the top of the mixing box 1 can be closed to avoid resin splashing out and causing waste. The situation of waste, at the same time, splashing during the regeneration process and contact with hands will cause chemical damage, which can be protected to a certain extent. By rotating the limit frame 5 to clamp the cover 6, it can be prevented from accidentally opening during the regeneration process. A conductivity meter electrode 2 is installed on the top of the mixing box 1. One end of the conductivity meter electrode 2 is connected to the mixing box 1. A conductivity meter 3 is installed on the top of the mixing box 1. The conductivity meter 4 cooperates with the conductivity meter electrode 2 to monitor the conductivity. When the conductivity is qualified, the water inlet valve 14 and the stirring motor 4 are closed, and the discharge valve 16 is opened to release the regenerated qualified resin;
[0032] Among them, a connecting flange 12 is installed at the end of the water inlet pipe 13, and the connecting flange 12 has an installation groove. A gasket 11 is installed through the installation groove. The gasket 11 is made of rubber material. The connecting flange 12 can be used to reinforce the connection when the water inlet pipe 13 is connected to the pipeline to supply desalted water, thereby avoiding the situation where the connection is disconnected during water delivery. The rubber gasket 11 can fill the gap in the connection to avoid water leakage through the gap.
[0033] like Figure 1-Figure 5 As shown, the principle of the resin regeneration device provided in this embodiment is as follows:
[0034] Open the cover 6 and add the resin to be regenerated into the mixing box 1. After completion, close the cover 6 to limit it to avoid the resin splashing. After the resin is added, start heating the mixing box 1 through the heating pipe 23 to keep the resin at room temperature to avoid solidification at a low temperature. Open the water inlet valve 14 and input deionized water into the mixing box 1 through the water inlet pipe 13 to flush the resin. Drive the stirring blade 27 to rotate through the stirring motor 4 to stir the resin, forming an automated working mode of flushing and stirring. The flushed sewage is discharged through the drain pipe 21, and the conductivity is monitored by the conductivity meter 4 and the conductivity meter electrode 2. When the conductivity is qualified, close the water inlet valve 14 and the stirring motor 4, open the discharge valve 16 and release the regenerated qualified resin through the discharge pipe 15.
[0035] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of the components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term and should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0036] It should be noted that the terms "include," "comprises," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a product or system comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such product or system. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the product or system comprising the element.
[0037] The above description shows and describes several preferred embodiments of the present invention. However, as previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the present invention as taught herein or through the techniques or knowledge in the relevant field. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be protected by the claims appended hereto.
Claims
1. A resin regeneration device, comprising a flushing component, a stirring component and a heating component, characterized in that: The flushing assembly comprises a mixing box (1), a discharge pipe (15) is connected to the bottom of the mixing box (1), one end of the discharge pipe (15) is connected to the water inlet pipe (13), one end of the water inlet pipe (13) is connected to the water inlet valve (14), the water inlet valve (14) is adapted to the water inlet pipe (13), a discharge valve (16) is provided at one end of the discharge pipe (15), the discharge valve (16) is adapted to the discharge pipe (15), the discharge valve (16) and the water inlet valve (14) are electromagnetic valves, an opening is provided at the top of the mixing box (1), and a sewage pipe (22) is connected to one side of the mixing box (1); The stirring assembly comprises a stirring motor (4), the stirring motor (4) being fixed to the top outer wall of the stirring box (1) by means of bolts, the bottom of the stirring motor (4) being connected to a transmission shaft (26), one end of the transmission shaft (26) being rotatably connected to the stirring box (1), and a stirring blade (27) being installed at one end of the transmission shaft (26).
2. A resin regeneration device according to claim 1, characterized in that: The heating assembly includes a heating tube (23), wherein the heating tube (23) is provided in multiple groups and is respectively fixed to the outer walls of both sides of the mixing box (1) by bolts. A heat-insulating layer (21) is provided on the outer wall of one side of the mixing box (1), and the heat-insulating layer (21) wraps the heating tube (23). A rotating motor (10) is provided on the outer wall of one side of the heat-insulating layer (21) by bolts. A rotating shaft (25) is connected to one side of the rotating motor (10), and one end of the rotating shaft (25) is rotatably connected to the heat-insulating layer (21). A fan blade (24) is provided on one end of the rotating shaft (25).
3. A resin regeneration device according to claim 1, characterized in that: The bottom of the mixing box (1) is provided with a base (20), the bottom of the base (20) is fixed with support legs (19) by bolts, the support legs (19) are provided in multiple groups, and the bottom of the support legs (19) is provided with foot pads (17).
4. A resin regeneration device according to claim 3, characterized in that: A gasket (18) is provided at the bottom of the foot pad (17), and the gasket (18) is made of rubber material.
5. A resin regeneration device according to claim 1, characterized in that: A mounting seat (9) is fixedly provided on one side of the outer wall of the mixing box (1) by means of bolts, a cover plate (6) is rotatably mounted on the mounting seat (9), the cover plate (6) is adapted to the opening at the top of the mixing box (1), a handle is mounted on the top of the cover plate (6), a fixing block (8) is fixedly provided on one side of the outer wall of the mixing box (1) by means of bolts, a fixing shaft (7) is mounted on the top of the fixing block (8), a limiting frame (5) is rotatably mounted on one end of the fixing shaft (7), and the limiting frame (5) is adapted to the cover plate (6).
6. A resin regeneration device according to claim 1, characterized in that: A conductivity meter electrode (2) is installed on the top of the stirring box (1), one end of the conductivity meter electrode (2) is connected to the inside of the stirring box (1), and a conductivity meter (3) is installed on the top of the stirring box (1).
7. The resin regeneration device according to claim 1, characterized in that: A connecting flange (12) is installed at the end of the water inlet pipe (13), and a mounting groove is provided in the connecting flange (12). A gasket (11) is installed through the mounting groove, and the gasket (11) is made of rubber material.