Welding positioning device for processing gas tank of gas insulated switchgear
Through the improved welding positioning device, the slide and chuck are driven to rotate by the screw and handwheel, which solves the problem of time-consuming and labor-intensive orientation conversion during the gas box welding process, and realizes efficient and accurate gas box positioning and welding.
Patent Information
- Application Number
- CN202422005893.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing gas-insulated switchgear gas box welding positioning device requires the gas box to be disassembled and assembled when changing the welding position, resulting in a time-consuming and labor-intensive welding process and low positioning accuracy.
A welding positioning device including a base, a slide groove, a slide, a screw, a chuck and a handwheel was designed. The slide was closed towards each other and the insert was disengaged by rotating the screw and the handwheel, allowing the angle of the air box workpiece to be adjusted without disassembly. The chuck and the insert shaft were used to drive the mounting plate to rotate, thereby improving the positioning accuracy and convenience.
The convenience and accuracy of the gas box welding process are improved, repeated disassembly and assembly are avoided, and production efficiency and positioning accuracy are improved.
Smart Images

Figure CN223382863U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding devices, in particular to a welding positioning device for processing a gas box of a gas-insulated switchgear. Background Art
[0002] A welding positioning device for gas-insulated switchgear gas boxes is a mechanical device specifically designed for precise positioning and welding of gas boxes during the production process. This device typically includes multiple positioning mechanisms and clamping mechanisms. The welding positioning device is designed to improve welding quality and production efficiency while reducing labor intensity and production costs, thus requiring assistance.
[0003] Common welding positioning devices include a screw and a clamping plate. When in use, the screw is rotated to drive the opening and closing movement of the clamping plate, so that the gas box workpiece can be clamped and positioned. However, since the gas box needs to be welded in different orientations on multiple sides and surfaces during welding, when the orientation needs to be changed, the gas box needs to be removed first and then the angle needs to be adjusted, and finally clamped and positioned. This makes the entire welding process time-consuming and labor-intensive, and frequent clamping reduces the positioning accuracy, which cannot meet the working requirements of welding positioning. For this reason, a welding positioning device for gas-insulated switchgear gas box processing is proposed. Utility Model Content
[0004] (1) Technical problems solved
[0005] In response to the shortcomings of the existing technology, the utility model provides a welding positioning device for processing gas-insulated switchgear gas boxes to solve the technical problem that the gas box needs to be welded in different orientations on multiple sides and surfaces during welding, resulting in the need to remove the gas box first and then adjust the angle when the orientation needs to be changed, making the entire welding process time-consuming and labor-intensive.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a welding positioning device for processing a gas box of a gas-insulated switchgear, comprising:
[0008] A base, wherein a slide groove is provided at an inner middle position of the base, a mounting block is inserted at an inner middle position of the slide groove, and a bearing sleeve is inserted at an inner middle position of the mounting block;
[0009] The slide is inserted into the left and right sides of the slide groove, and the bearing sleeve is inserted with a lead screw, and the left and right sides of the lead screw both pass through the interior of the slide;
[0010] The mounting frame is mounted at the top middle position of the slide, and an insertion shaft is inserted at the inner middle position of the mounting frame. The left and right ends of the insertion shaft pass through the corresponding positions on the left and right sides of the mounting frame, and the left end of the left insertion shaft is coaxially mounted with a chuck;
[0011] The card slot is circumferentially opened on the inner and outer sides of the chuck. The left side of the top of the left mounting frame is connected with a bracket. The inside of the bracket is screwed with a threaded rod, and the bottom end of the threaded rod is installed with an insert through a bearing.
[0012] Preferably, a turntable is coaxially mounted on the left end of the screw to facilitate the rotation of the screw, and a side plate is mounted on the right side of the inner portion of the slide groove. The right end of the screw is connected to the corresponding position of the side plate through a ball bearing, thereby improving the stability of the screw during rotation.
[0013] Preferably, the bottom shapes of the side panels and the slide are both trapezoidal, the left and right sides of the bottom of the slide are both rounded, and the left and right threads of the screw are set in opposite directions, which facilitates the slide to move in opposite directions when the screw rotates.
[0014] Preferably, the number of the slots is 4-8 groups, the shape and size of the insert block are adapted to the slots, the left and right sides of the bottom of the insert block are chamfered, and a handwheel is coaxially installed on the top of the threaded rod to facilitate the rotation of the threaded rod.
[0015] Preferably, the inner ends of the insertion shafts are coaxially connected to mounting disks, the interiors of the mounting disks are hollow structures, and positioning clamps are inserted into the interiors of the mounting disks.
[0016] Preferably, limiting holes are provided on the outer circumference of the positioning clamp, and the number of the limiting holes is 3-6 groups. Bolts are screwed onto the positions inside the mounting plate corresponding to the limiting holes. The positioning clamp can be detached from the mounting plate by unscrewing the bolts, which facilitates the replacement of positioning clamps of different shapes and enables positioning and clamping of air boxes of different shapes, thereby improving the adaptability and convenience of the welding positioning device.
[0017] (3) Beneficial effects
[0018] Compared with the prior art, the present invention provides a welding positioning device for processing a gas-insulated switchgear gas box, which has the following beneficial effects:
[0019] The welding positioning device for processing the gas box of the gas insulated switchgear drives the movement of the slide by rotating the lead screw, so that the slides on the left and right sides can perform opposite closing movements, thereby clamping and positioning the gas box workpiece. When the orientation needs to be changed, it is only necessary to rotate the handwheel to drive the rotation of the threaded rod, thereby allowing the insert block to be disengaged from the inside of the slot, so that the insertion shaft and the mounting plate can be driven to rotate by rotating the chuck, which facilitates the adjustment of the angle of the gas box without disassembly and avoids repeated disassembly and assembly of the gas box during positioning, thereby improving the convenience and accuracy of gas box welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the slide assembly structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the mounting frame of the utility model;
[0023] Figure 4 This is a schematic diagram of the mounting plate and positioning splint structure of the utility model.
[0024] In the figure: 1. Base; 2. Slide; 3. Mounting block; 4. Slide; 5. Bearing sleeve; 6. Lead screw; 7. Turntable; 8. Side plate; 9. Mounting frame; 10. Insert shaft; 11. Chuck; 12. Slot; 13. Bracket; 14. Threaded rod; 15. Insert block; 16. Handwheel; 17. Mounting plate; 18. Positioning splint; 19. Limit hole; 20. Bolt. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] The utility model provides a technical solution, a welding positioning device for processing a gas box of a gas-insulated switchgear, comprising a base 1, a slide 2, a mounting block 3, a slide 4, a bearing sleeve 5, a lead screw 6, a turntable 7, a side plate 8, a mounting frame 9, an insert shaft 10, a chuck 11, a slot 12, a bracket 13, a threaded rod 14, an insert block 15, a handwheel 16, a mounting plate 17, a positioning clamping plate 18, a limiting hole 19 and a bolt 20:
[0027] See also Figure 1The base 1 has a chute 2 in the middle, and a mounting block 3 is inserted into the middle of the chute 2. Figure 2 , a bearing sleeve 5 is inserted into the middle position of the inner portion of the mounting block 3;
[0028] The slide 4 is inserted into the left and right sides of the slide 2, and the bearing sleeve 5 is inserted into the inside of the screw 6. The left and right sides of the screw 6 pass through the interior of the slide 4. The left end of the screw 6 is coaxially mounted with a turntable 7. A side plate 8 is mounted on the right side of the slide 2. The right end of the screw 6 is connected to the corresponding position of the side plate 8 through a ball bearing. The bottom shape of the side plate 8 and the slide 4 are both trapezoidal. The left and right sides of the bottom of the slide 4 are both rounded. The threads on the left and right sides of the screw 6 are set in opposite directions to each other.
[0029] See also Figure 1 , mounting bracket 9, mounted on the top middle position of the slide 4, please refer to Figure 3 , the inner middle position of the mounting frame 9 is inserted with an insertion shaft 10, the left and right ends of the insertion shaft 10 pass through the corresponding positions on the left and right sides of the mounting frame 9, and the left end of the left insertion shaft 10 is coaxially mounted with a chuck 11;
[0030] The slot 12 is circumferentially opened on the inner and outer sides of the chuck 11. The left side of the top of the left mounting frame 9 is connected to a bracket 13. A threaded rod 14 is screwed inside the bracket 13. An insert 15 is installed at the bottom end of the threaded rod 14 through a bearing. The number of the slots 12 is 4-8 groups. The shape and size of the insert 15 are adapted to the slot 12. The left and right sides of the bottom of the insert 15 are chamfered. A hand wheel 16 is coaxially installed at the top of the threaded rod 14. By rotating the lead screw 6 to drive the movement of the slide 4, the slides 4 on the left and right sides can be made to move in opposite directions, so that the air box workpiece can be clamped and positioned. When the orientation needs to be changed, it is only necessary to rotate the hand wheel 16 to drive the rotation of the threaded rod 14, thereby disengaging the insert 15 from the slot 12. The rotation of the insert shaft 10 and the mounting plate 17 can be driven by rotating the chuck 11, which facilitates the adjustment of the angle of the air box without disassembly and avoids repeated disassembly and assembly of the air box during positioning, thereby improving the convenience and accuracy of air box welding.
[0031] See also Figure 4 The inner ends of the plug shafts 10 are coaxially connected with mounting plates 17. The interiors of the mounting plates 17 are hollow structures. Positioning clamps 18 are inserted into the interiors of the mounting plates 17. Limiting holes 19 are provided on the outer circumference of the positioning clamps 18. The number of limiting holes 19 is 3-6 groups. Bolts 20 are screwed onto the positions of the interior of the mounting plates 17 corresponding to the limiting holes 19. The positioning clamps 18 can be detached from the mounting plates 17 by unscrewing the bolts 20, which facilitates the replacement of positioning clamps 18 of different shapes, so that gas boxes of different shapes can be positioned and clamped, thereby improving the adaptability and convenience of the welding positioning device.
[0032] This solution drives the movement of the slide 4 by rotating the screw 6, so that the slides 4 on the left and right sides can perform opposite closing movements, thereby clamping the air box workpiece in position. When the orientation needs to be changed, it is only necessary to rotate the handwheel 16 to drive the rotation of the threaded rod 14, so that the insert block 15 can be disengaged from the inside of the slot 12, so that the rotation of the insert shaft 10 and the mounting plate 17 can be driven by rotating the chuck 11, which makes it convenient to adjust the angle of the air box without disassembly and assembly, avoids repeated disassembly and assembly of the air box during positioning, and improves the convenience and accuracy of welding the air box.
[0033] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding positioning device for processing a gas-insulated switchgear gas box, characterized in that: include: A base (1), wherein a slide groove (2) is provided at an inner middle position of the base (1), a mounting block (3) is inserted at an inner middle position of the slide groove (2), and a bearing sleeve (5) is inserted at an inner middle position of the mounting block (3); The slide seat (4) is inserted into the left and right sides of the slide groove (2), and a lead screw (6) is inserted into the interior of the bearing sleeve (5), and the left and right sides of the lead screw (6) both pass through the interior of the slide seat (4); The mounting frame (9) is mounted at the top middle position of the slide (4), and an insertion shaft (10) is inserted at the inner middle position of the mounting frame (9). The left and right ends of the insertion shaft (10) pass through the corresponding positions on the left and right sides of the mounting frame (9), and a chuck (11) is coaxially mounted on the left end of the insertion shaft (10); The card slot (12) is circumferentially opened on the inner and outer sides of the chuck (11); the left side of the top of the left mounting frame (9) is connected to a bracket (13); the inside of the bracket (13) is screwed with a threaded rod (14); the bottom end of the threaded rod (14) is installed with an insert (15) through a bearing.
2. A welding positioning device for processing a gas box of a gas-insulated switchgear according to claim 1, characterized in that: A turntable (7) is coaxially mounted on the left end of the lead screw (6), a side plate (8) is mounted on the right side of the interior of the slide groove (2), and the right end of the lead screw (6) is connected to a corresponding position of the side plate (8) via a ball bearing.
3. A welding positioning device for processing a gas box of a gas-insulated switchgear according to claim 2, characterized in that: The bottom shapes of the side plates (8) and the slide seat (4) are both trapezoidal, the left and right sides of the bottom of the slide seat (4) are both rounded, and the left and right threads of the lead screw (6) are both oppositely arranged.
4. A welding positioning device for processing a gas-insulated switchgear gas box according to claim 1, characterized in that: The number of the slots (12) is 4-8 groups, the shape and size of the insert block (15) are adapted to the slots (12), the left and right sides of the bottom of the insert block (15) are both chamfered, and a hand wheel (16) is coaxially mounted on the top of the threaded rod (14).
5. The welding positioning device for processing a gas box of a gas-insulated switchgear according to claim 1, characterized in that: The inner ends of the insertion shafts (10) are coaxially connected to mounting plates (17), the interiors of the mounting plates (17) are hollow structures, and positioning clamps (18) are inserted into the interiors of the mounting plates (17).
6. A welding positioning device for processing a gas box of a gas-insulated switchgear according to claim 5, characterized in that: The outer circumference of the positioning clamp (18) is provided with limiting holes (19), the number of the limiting holes (19) is 3-6 groups, and the inner position of the mounting plate (17) corresponding to the limiting holes (19) is screwed with bolts (20).