Water vapor atomization cleaning device under blast furnace tank

The atomized water mist cleaning technology of the water vapor atomization cleaning device solves the problem of difficult dust removal under the blast furnace trough, achieving efficient dust suppression and environmental improvement.

CN223386162UActive Publication Date: 2025-09-26YANGCHUN NEW STEEL CO LTD
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Patent Information

Application Number
CN202422830962.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-26
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The dust under the blast furnace trough is difficult to remove effectively, resulting in high labor intensity, repeated falling of dust to form new dust accumulation, and affecting the health of workers.

Method used

A water-gas atomization cleaning device is used, and through the cooperation of a water storage tank, a water supply unit and an air supply unit, atomized water mist is formed to clean the dusty area, and the atomized water mist sprayed from the nozzle is used to suppress dust.

Benefits of technology

It improves the dust removal effect, reduces labor intensity, suppresses the repeated falling of dust, and improves the working environment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a blast furnace under-tank water vapor atomization cleaning device, which comprises a water storage tank, a water supply unit, a spraying unit and a gas supply unit, the top of the water storage tank is provided with a water injection port and a gas inlet, the side surface of the bottom of the water storage tank is provided with a water outlet, and the spraying unit comprises a water outlet pipe, a hose and a nozzle. The air supply unit comprises an air inlet header pipe, a pressurizing air pipe and an air blowing pipe. The air outlet end of the air inlet header pipe is connected with the pressurizing air pipe and the air blowing pipe. After the water storage tank is filled with water through the water supply unit, the water injection port is closed, then air is supplied into the pressurizing air pipe and the air blowing pipe through the air inlet header pipe, the pressurizing air pipe pressurizes the water storage tank, and water in the water storage tank flows out of the water outlet pipe and is blown and fused by the air blowing pipe to generate gasified water. Water sprayed out of the spray head is blown to be atomized, a needed area is cleaned by holding the hose with a hand, raised dust is restrained through water mist formed through atomization, and the raised dust removing effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of environmental protection, in particular to a water vapor atomization cleaning device under a blast furnace tank. Background Art

[0002] In the metallurgical industry, blast furnace ironmaking is one of the dustiest processes. The screening of raw materials and fuel beneath the blast furnace trough, coking and sintering, the operation of the blast furnace's conveyor belts, and the tapping of slag and iron in front of the blast furnace all generate large amounts of dust and small particles of industrial waste. Furthermore, the on-site working conditions are closed workshops. Although companies typically have dust collection ducts to absorb dust, the suction range of these ducts is limited and cannot fully cover all dust-generating spaces, resulting in large amounts of dust accumulation on the site. Generally speaking, accumulated dust is handled by employees sweeping with brooms and using compressed air. However, these methods are not only labor-intensive but also prone to dust. Dust repeatedly drifts through the air, forming new dust deposits, requiring repeated sweeping by employees. This vicious cycle makes the site difficult to clean, and the raised dust can affect the health of workers. Utility Model Content

[0003] The purpose of the utility model is to provide a water vapor atomizing cleaning device under the blast furnace trough which can suppress dust and improve the dust removal effect, so as to solve the problem in the above-mentioned background technology that dust repeatedly falls in the air and forms new dust accumulation, making it difficult to clean.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A water vapor atomization cleaning device under a blast furnace trough comprises a water storage tank, a water supply unit, a spraying unit and an air supply unit. A water injection port and an air inlet are arranged on the top of the water storage tank, and a water outlet is arranged on the side of the bottom of the water storage tank. The water supply unit is used to supply water to the water injection port. The spraying unit comprises a water outlet pipe, a hose and a nozzle. One end of the water outlet pipe is connected to the water outlet, and the other end is connected to one end of the hose. The nozzle is connected to the end of the hose opposite to the water outlet pipe. The air supply unit comprises an air intake main pipe, a pressurized air pipe and an air blowing pipe. The air outlet end of the air intake main pipe is connected to the pressurized air pipe and the air blowing pipe respectively. The pressurized air pipe is connected to the air inlet at one end opposite to the air intake main pipe, and the air blowing pipe is connected to the water outlet pipe at one end opposite to the air intake main pipe.

[0006] Preferably, the water supply unit includes a water inlet pipe and a water inlet valve arranged on the water inlet pipe, and the water outlet end of the water inlet pipe is inserted into the water injection port.

[0007] Preferably, a stop valve is provided at the water inlet, and a water outlet valve is provided at the front end of the connection between the water outlet pipe and the air blowing pipe.

[0008] Preferably, the spray unit includes a quick connector, one end of which is connected to the hose, and the other end of which is sleeved on the water outlet pipe or inserted into the water outlet pipe.

[0009] Preferably, a safety valve is provided on the top of the water storage tank.

[0010] Preferably, an intake main valve is provided at the intake end of the intake manifold.

[0011] Preferably, a pressure gauge and a pressure relief valve are provided on the top peripheral wall of the water storage tank.

[0012] Preferably, a drain valve is provided at the bottom of the water storage tank.

[0013] Preferably, an air inlet valve is provided on the pressurized air pipe.

[0014] Preferably, an inflation valve is provided on the air blowing pipe.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: first, the water storage tank is filled through the water inlet pipe of the water supply unit and then the water inlet is closed through the water inlet valve. Then, air is supplied to the pressurized air pipe and the blowing pipe through the air inlet main pipe. The pressurized air pipe pressurizes the water storage tank, so that the water in the water storage tank flows out from the water outlet pipe and is blown and fused by the blowing pipe to produce vaporized water, so that the water sprayed from the nozzle is blown into an atomized state, and the required area is cleaned through a handheld hose. The water mist formed by the atomization is used to suppress dust, thereby improving the dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of the water vapor atomization cleaning device under the blast furnace tank of the utility model.

[0017] The markings in the figure correspond to the following:

[0018] 1. Water storage tank; 11. Water filling port; 12. Water inlet valve; 13. Safety valve; 14. Pressure gauge; 15. Pressure relief valve; 16. Drain valve; 2. Water supply unit; 21. Water inlet pipe; 22. Water inlet valve; 3. Spray unit; 31. Water outlet pipe; 32. Hose; 33. Spray head; 34. Quick connector; 35. Water outlet valve; 4. Air supply unit; 41. Air intake manifold; 42. Pressurized air pipe; 43. Air blow pipe; 44. Air intake main valve; 45. Air intake valve; 46. Inflating valve. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1A water vapor atomization cleaning device for a blast furnace tank comprises a water storage tank 1, a water supply unit 2, a spray unit 3, and an air supply unit 4. The water storage tank 1 is provided with an open water inlet 11 and an air inlet at the top. The water inlet 11 is provided at the bottom side of the water storage tank 1 with a water outlet. The water supply unit 2 is used to supply water to the water inlet 11. The spray unit 3 comprises a water outlet pipe 31, a hose 32, and a nozzle 33. One end of the water outlet pipe 31 is connected to the water outlet, and the other end is connected to one end of the hose 32. The nozzle 33 is connected to the end of the hose 32 opposite the water outlet pipe 31. The air supply unit 4 includes an air intake manifold 41, a pressurized air pipe 42 and an air blowing pipe 43. The air intake end of the air intake manifold 41 is connected to an external air source device, and the air outlet end of the air intake manifold 41 is connected to the pressurized air pipe 42 and the air blowing pipe 43 respectively. The pressurized air pipe 42 is connected to the air inlet at one end relative to the air intake manifold 41, and the air blowing pipe 43 is connected to the water outlet pipe 31 at one end relative to the air intake manifold 41.

[0021] During use, first fill the water tank 1 through the water supply unit 2 and then close the water inlet 11, and then supply air to the pressurized air pipe 42 and the blowing pipe 43 through the air inlet main pipe 41. The pressurized air pipe 42 pressurizes the water tank 1, so that the water in the water tank 1 flows out from the water outlet pipe 31 and is blown and fused by the blowing pipe 43 to produce vaporized water, so that the water sprayed from the nozzle 33 is blown into an atomized state, and the required area is cleaned through the handheld hose 32. The water mist formed by the atomization is used to suppress dust and improve the dust removal effect.

[0022] See also Figure 1 The water supply unit 2 includes a water inlet pipe 21 and a water inlet valve 22 provided on the water inlet pipe 21. The water inlet pipe 21 is connected to an external water supply device, and the water inlet to the water inlet pipe 21 is controlled by the water inlet valve 22. The outlet end of the water inlet pipe 21 is inserted into the water injection port 11 for injecting water into the water injection port 11.

[0023] In this embodiment, a stop valve 12 is provided at the water inlet 11, and the stop valve 12 is used to control the flow of water into the water storage tank 1; a water outlet valve 35 is provided at the front end of the connection between the water outlet pipe 31 and the air blowing pipe 43, and the water outlet valve 35 is used to control the flow of water out of the water storage tank 1.

[0024] See also Figure 1 The spray unit 3 includes a quick connector 34 , one end of which is connected to the hose 32 , and the other end is sleeved on the water outlet pipe 31 or inserted into the water outlet pipe 31 .

[0025] A safety valve 13 is installed at the top of the water tank 1 to release air when the pressure inside the water tank 1 is too high, thereby preventing accidents caused by excessive pressure inside the water tank 1. A pressure gauge 14 and a pressure relief valve 15 are installed on the top wall of the water tank 1. The pressure gauge 14 is used to monitor the pressure inside the water tank 1 in real time, and the pressure relief valve 15 is used to quickly relieve pressure in the water tank 1 after the pressurized air pipe 42 has emptied the water inside the water tank 1. A sewage valve 16 is installed at the bottom of the water tank 1 to discharge sewage.

[0026] See also Figure 1 The intake end of the intake manifold 41 is provided with an intake main valve 44, which controls the intake of the entire intake manifold 41 and can also control the amount of intake air. The pressurized air pipe 42 is provided with an intake valve 45 for independently controlling the intake of the pressurized air pipe 42. The blowing pipe 43 is provided with an inflation valve 46 for independently controlling the intake of the blowing pipe 43. The intake valve 45 and the inflation valve 46 can also control the amount of intake air.

[0027] The working principle of the water vapor atomization cleaning device under the blast furnace tank of the utility model is as follows: when idle, all valves are in the closed state; when in use, first open the water inlet valve 22 and the stop valve 12, and supply water to the water storage tank 1 through the water inlet pipe 21. When the water storage tank 1 is filled with water, close the water inlet valve 22 and the stop valve 12; then open the pressurized air pipe 42 to pressurize the water storage tank 1. When the pressure in the water storage tank 1 is increased to a certain level, open the water outlet valve 35 and the inflation valve 46 to allow the water flowing out of the water outlet pipe 31 to be blown out. The pipe 43 blows and fuses to produce vaporized water, so that the water sprayed from the nozzle 33 is blown into an atomized state, and the required area is cleaned through the handheld hose 32, and the dust is suppressed by the water mist formed by the atomization; when the water in the water tank 1 is used up, the charging valve 46, the water outlet valve 35 and the air inlet valve 45 are closed in sequence, and then the pressure relief valve 15 is opened to relieve the pressure of the water tank 1. When the pressure relief reaches a certain level, the water inlet valve 22 and the stop valve 12 are opened for secondary water injection, and the above operation can be repeated after the water in the water tank 1 is full of water.

[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water vapor atomization cleaning device under a blast furnace tank, characterized in that: The invention comprises a water storage tank (1), a water supply unit (2), a spray unit (3) and an air supply unit (4); a water injection port (11) and an air inlet are provided on the top of the water storage tank (1); a water outlet is provided on the side of the bottom of the water storage tank (1); the water supply unit (2) is used to supply water to the water injection port (11); the spray unit (3) comprises a water outlet pipe (31), a hose (32) and a nozzle (33); one end of the water outlet pipe (31) is connected to the water outlet, and the other end is connected to one end of the hose (32). The hose (32) is connected to the nozzle (33) at one end relative to the water outlet pipe (31). The air supply unit (4) comprises an air intake manifold (41), a pressurized air pipe (42) and an air blowing pipe (43). The air outlet end of the air intake manifold (41) is connected to the pressurized air pipe (42) and the air blowing pipe (43) respectively. The pressurized air pipe (42) is connected to the air inlet at one end relative to the air intake manifold (41). The air blowing pipe (43) is connected to the water outlet pipe (31) at one end relative to the air intake manifold (41).

2. The water vapor atomizing cleaning device for the blast furnace tank according to claim 1, characterized in that: The water supply unit (2) comprises a water inlet pipe (21) and a water inlet valve (22) arranged on the water inlet pipe (21); the water outlet end of the water inlet pipe (21) is inserted into the water injection port (11).

3. The water vapor atomizing cleaning device under the blast furnace tank according to claim 1, characterized in that: The water inlet (11) is provided with a stop valve (12), and the front end of the connection between the water outlet pipe (31) and the air blowing pipe (43) is provided with a water outlet valve (35).

4. The water vapor atomizing cleaning device under the blast furnace tank according to claim 1, characterized in that: The spray unit (3) comprises a quick connector (34), one end of which is connected to a hose (32), and the other end of which is sleeved on a water outlet pipe (31) or inserted into the water outlet pipe (31).

5. The water vapor atomizing cleaning device for the blast furnace tank bottom according to claim 1, characterized in that: A safety valve (13) is provided on the top of the water storage tank (1).

6. The water vapor atomizing cleaning device for the blast furnace tank bottom according to claim 1, characterized in that: An air intake main valve (44) is provided at the air intake end of the air intake main pipe (41).

7. The water vapor atomizing cleaning device under the blast furnace tank according to claim 1, characterized in that: A pressure gauge (14) and a pressure relief valve (15) are provided on the top peripheral wall of the water storage tank (1).

8. The water vapor atomizing cleaning device for the blast furnace tank bottom according to claim 1, characterized in that: A sewage valve (16) is provided at the bottom of the water storage tank (1).

9. The water vapor atomizing cleaning device for the blast furnace tank bottom according to claim 1, characterized in that: The pressurized air pipe (42) is provided with an air inlet valve (45).

10. The water vapor atomizing cleaning device for the blast furnace tank bottom according to claim 1, characterized in that: The air blowing pipe (43) is provided with an air charging valve (46).