External circulating water anti-falling pipeline device of aluminum electrolysis intermediate frequency furnace
By installing anti-falling components and monitoring boxes on the external circulating water pipeline of the aluminum electrolysis medium-frequency furnace, the problem of water pipe falling was solved, stable transportation and safe monitoring were achieved, and the practicality and safety of the pipeline were improved.
Patent Information
- Application Number
- CN202422239872.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing aluminum electrolysis medium frequency furnace external circulating water inlet and outlet hoses are easy to fall off, posing a safety hazard and lacking stability and practicality. The existing technology cannot effectively prevent them from falling off.
An anti-falling pipeline device is designed, which includes inlet and outlet water pipes, anti-falling components and a monitoring box. The water pipes are fixed with a fixed backboard, a fixed frame and an adhesive layer, and is equipped with a pressure detector and an alarm to enhance the pipeline structure and monitoring function.
It effectively prevents water pipes from falling off, ensures the stability and safety of external circulating water delivery, improves the practicality and safety of pipelines, and promptly handles pressure anomalies through the monitoring box to reduce leakage risks.
Smart Images

Figure CN223388419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-falling pipes, in particular to an anti-falling pipe device for circulating water outside an aluminum electrolysis medium-frequency furnace. Background Art
[0002] A medium frequency furnace is a power supply device that converts 50Hz AC power into medium frequency (300Hz to 1000Hz). It rectifies the three-phase AC power into DC power, and then converts the DC power into an adjustable medium frequency current. It supplies the medium frequency alternating current flowing through the capacitor and induction coil, generating high-density magnetic lines in the induction coil, cutting the metal material contained in the induction coil, and generating large eddy currents in the metal material.
[0003] The inlet and outlet hoses of the external circulating water of the medium frequency furnace serve as a cooling water medium and play an important role in the normal smelting process of the medium frequency furnace through the hoses. Generally, the inlet and outlet hoses of the external circulating water of the medium frequency furnace are fixed with two double steel wire clamps. Due to the need to continuously tilt the furnace, it is easy to cause the hose to continuously fall and bend, and the water pressure causes vibration on the hose fixing clamps. It is easy for the inlet and outlet hoses of the external circulating water of the medium frequency furnace to suddenly fall off during use. Once the hose falls off, it is very easy to cause an explosion accident when the medium frequency furnace is smelting molten iron. The danger and harm to on-site personnel are very huge. The existing technology also lacks a safe and stable anti-falling pipeline for the external circulating water of the aluminum electrolysis medium frequency furnace. Its durability Both usability and practicality need to be improved. At the same time, the utility model patent with announcement number CN203413963U discloses a cooling water circulation system for a medium frequency furnace, including a cooling circulating water pipe, a heat dissipation pool, a water pump and a pressure gauge. The heat dissipation pool, water pump, pressure gauge and cooling circulating water pipe are connected in a circular manner. A water distribution pipe is added between the water pump and the pressure gauge to the heat dissipation pool. The water distribution pipe is located on the heat dissipation pool and is provided with multiple water spray holes. The circulating water pipe is not safe and stable enough, and the anti-falling effect after installation is poor. Utility Model Content
[0004] In order to overcome the problems in the prior art of lacking safe and stable anti-falling pipes for external circulating water of aluminum electrolysis medium frequency furnaces, and the need to improve their durability and practicality, the utility model provides an anti-falling pipe device for external circulating water of aluminum electrolysis medium frequency furnaces, comprising inlet and outlet water pipes, an anti-falling component and a monitoring box, the monitoring box being installed in the middle of the inlet and outlet water pipes, the inlet and outlet water pipes being connected to the aluminum electrolysis medium frequency furnace, and an anti-falling component being provided in the middle of the inlet and outlet water pipes, the anti-falling component comprising a fixed backplate, a fixed frame and an adhesive layer, the fixed frame being sleeved on the outside of the inlet and outlet water pipes and fixedly connected to the fixed backplate, and an adhesive layer being provided on the side of the fixed backplate away from the fixed frame.
[0005] By connecting the entire pipeline device to the aluminum electrolysis medium frequency furnace, external circulating water can be transported through the inlet and outlet water pipes, which is convenient for it to function as a cooling water medium. By setting the anti-falling components on the inlet and outlet water pipes, the inlet and outlet water pipes can be firmly fixed near the aluminum electrolysis medium frequency furnace with the cooperation of the fixed back plate and the adhesive layer, so as to achieve the purpose of preventing the water pipes from falling off, thereby ensuring the stability of the external circulating water transportation and further improving the practicality and safety of the entire pipeline device.
[0006] Preferably, a plurality of fixing holes are formed on the fixing back plate, and each of the fixing holes is connected with a matching fixing bolt.
[0007] Preferably, the fixing frame is U-shaped, and an arcuate groove matching the inlet and outlet water pipes is formed on one side of the fixing back plate close to the fixing frame. The inlet and outlet water pipes are sleeved between the arcuate groove and the fixing frame and are tightly connected thereto.
[0008] Preferably, a safety warning component is installed on the monitoring box, and the safety warning component includes a pressure detector and an alarm. The pressure detector is installed in the monitoring box, and the detection end of the pressure detector is connected to the inner wall of the inlet and outlet water pipes. The alarm is installed on the front of the monitoring box and is electrically connected to the pressure detector.
[0009] By installing a monitoring box on the inlet and outlet water pipes, the internal pressure of the pipeline can be monitored through a pressure detector. When the pressure is abnormal, an alarm can be sounded through an alarm, which is convenient for staff to check and deal with it in time.
[0010] Preferably, a reinforcement sleeve is provided on the outside of the water inlet and outlet pipes, and a protective rubber sleeve is provided on the outer surface of the reinforcement sleeve.
[0011] Preferably, an anti-seepage inner tube is provided inside the water inlet and outlet pipes, and the inner wall of the anti-seepage inner tube is provided with a corrosion-resistant coating.
[0012] By installing reinforcing sleeves and rubber sleeves on the outside of the inlet and outlet pipes, the strength of the pipes can be improved, making them less likely to bend and break, and the buffering and protection performance of the outer surface can be improved. By installing anti-seepage inner pipes inside the inlet and outlet pipes, the anti-seepage capacity can be improved to avoid leakage.
[0013] Preferably, the water inlet and outlet pipes and the fixed back plate are both made of stainless steel.
[0014] Preferably, the water inlet and outlet pipes are equipped with several anti-falling components along the length direction of the pipes.
[0015] Preferably, a display is installed on the monitoring box, and the display is electrically connected to the pressure detector.
[0016] Preferably, a pressure relief valve is installed on the water inlet and outlet pipes.
[0017] By setting the pressure relief valve, the pressure on the inlet and outlet pipes can be reduced, thereby improving the safety of the pipeline.
[0018] Beneficial effects:
[0019] The beneficial effects produced by adopting the technical solution of this utility model are as follows:
[0020] (1) The entire pipeline device is connected to the aluminum electrolysis medium frequency furnace, and external circulating water can be transported through the inlet and outlet water pipes, which is convenient for it to function as a cooling water medium. By setting the anti-falling components on the inlet and outlet water pipes, the inlet and outlet water pipes can be firmly fixed near the aluminum electrolysis medium frequency furnace with the cooperation of the fixed back plate and the adhesive layer, so as to achieve the purpose of preventing the water pipe from falling off, thereby ensuring the stability of the external circulating water transportation and further improving the practicality and safety of the entire pipeline device.
[0021] (2) Through the monitoring box installed on the inlet and outlet pipes, the internal pressure of the pipeline can be monitored through the pressure detector. When the pressure is abnormal, an alarm can be sounded through the alarm, which is convenient for the staff to check and deal with it in time.
[0022] (3) By installing a reinforcing sleeve and rubber sleeve on the outside of the inlet and outlet pipes, the strength of the pipe can be improved, making it less likely to bend and break, and the buffering protection performance of the outer surface can be improved. By installing an anti-seepage inner pipe inside the inlet and outlet pipes, the anti-seepage ability can be improved to avoid leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model of the anti-shedding pipeline device for the external circulating water of the aluminum electrolysis medium frequency furnace;
[0025] Figure 2 This is a schematic diagram of the front connection structure of the utility model of the anti-shedding pipe device for the external circulating water of the aluminum electrolysis medium frequency furnace;
[0026] Figure 3 This is a schematic diagram of the internal structure of the utility model of the anti-shedding pipe device for the external circulating water of the aluminum electrolysis medium frequency furnace;
[0027] Figure 4 This is a schematic diagram of the internal structure of the inlet and outlet pipes of the utility model of the anti-falling pipe device for the external circulating water of the aluminum electrolysis medium frequency furnace;
[0028] Figure 5 The utility model is a structural schematic diagram of an anti-falling component on an anti-falling pipe device for external circulating water of an aluminum electrolysis medium-frequency furnace.
[0029] In the figure: 1. Water inlet and outlet pipes; 2. Anti-fall assembly; 3. Monitoring box; 4. Fixed backboard; 5. Fixed frame; 6. Fixed hole; 7. Display; 8. Alarm; 9. Pressure relief valve; 10. Pressure detector; 11. Reinforced casing; 12. Protective rubber sleeve; 13. Anti-seepage inner tube; 14. Corrosion-resistant coating; 15. Adhesive layer; 16. Arc groove. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for protection, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0031] This embodiment connects the entire pipeline device to the aluminum electrolysis medium frequency furnace, and can transport external circulating water through the inlet and outlet water pipes, making it easier for it to function as a cooling water medium. By setting the anti-falling components on the inlet and outlet water pipes, the inlet and outlet water pipes can be firmly fixed near the aluminum electrolysis medium frequency furnace with the cooperation of the fixed back plate and the adhesive layer, so as to prevent the water pipes from falling off, thereby ensuring the stability of the external circulating water transportation and further improving the practicality and safety of the entire pipeline device. The specific implementation is as follows:
[0032] like Figures 1 to 5As shown, a pipe device for preventing the external circulation water of an aluminum electrolysis medium frequency furnace includes an inlet and outlet water pipe 1, an anti-shedding component 2 and a monitoring box 3. The monitoring box 3 is installed in the middle of the inlet and outlet water pipe 1. The inlet and outlet water pipe 1 is connected to the aluminum electrolysis medium frequency furnace, and an anti-shedding component 2 is provided in the middle of the inlet and outlet water pipe 1. The anti-shedding component 2 includes a fixed backplate 4, a fixed frame 5 and an adhesive layer 15. The fixed frame 5 is sleeved on the outside of the inlet and outlet water pipe 1 and fixedly connected to the fixed backplate 4. The side of the fixed backplate 4 away from the fixed frame 5 is provided with an adhesive layer 15. By connecting the entire pipeline device to the aluminum electrolysis medium frequency furnace, external circulating water can be transported through the inlet and outlet water pipes 1, so that it can function as a cooling water medium. By setting the anti-falling component 2 on the inlet and outlet water pipes 1, the inlet and outlet water pipes 1 can be firmly fixed near the aluminum electrolysis medium frequency furnace with the cooperation of the fixed backboard 4 and the adhesive layer 15, so as to achieve the purpose of preventing the water pipe from falling off, thereby ensuring the stability of the external circulating water transportation and further improving the practicality and safety of the entire pipeline device.
[0033] A plurality of fixing holes 6 are formed on the fixed back plate 4, and a fixing bolt matched therewith is connected in each fixing hole 6. Through the fixing holes 6, the water pipe can be fixed by the fixing bolt, and the fixed firmness is greatly improved.
[0034] The fixed frame 5 is U-shaped. The fixed back plate 4 has an arcuate groove 16 formed on one side of the fixed frame 5 that matches the inlet and outlet pipes 1. The inlet and outlet pipes 1 are nestled between the arcuate groove 16 and the fixed frame 5, tightly connecting them. This arcuate groove 16 ensures a tighter connection between the anti-drop assembly 2 and the inlet and outlet pipes 1, preventing them from shaking. Anti-slip grooves are also formed on the inside of the arcuate groove 16.
[0035] The monitoring box 3 is equipped with a safety warning assembly, which includes a pressure detector 10 and an alarm 8. The pressure detector 10 is installed in the monitoring box 3, and the detection end of the pressure detector 10 is connected to the inner wall of the inlet and outlet water pipes 1. The alarm 8 is installed on the front of the monitoring box 3 and is electrically connected to the pressure detector 10. Through the monitoring box 3 installed on the inlet and outlet water pipes 1, the internal pressure of the pipeline can be monitored by the pressure detector 10. When the pressure is abnormal, the alarm 8 will sound an alarm, which is convenient for staff to check and deal with it in time.
[0036] The outside of the water inlet and outlet pipes 1 is provided with a reinforcement sleeve 11, and the outer surface of the reinforcement sleeve 11 is provided with a protective rubber sleeve 12. By providing the reinforcement sleeve 11 and the protective rubber sleeve 12 on the outside of the water inlet and outlet pipes 1, the strength of the pipe can be improved, making it less likely to bend and break, and the buffering protection performance of the outer surface can be improved.
[0037] The water inlet and outlet pipes 1 are provided with an impermeable inner pipe 13, the inner wall of which is provided with a corrosion-resistant coating 14. The impermeable inner pipe 13 provided inside the water inlet and outlet pipes 1 can improve the water-proofing capability and prevent leakage, while the corrosion-resistant coating 14 can enhance the corrosion resistance of the pipe and extend its service life.
[0038] The materials of the water inlet and outlet pipes 1 and the fixed back plate 4 are both stainless steel, and the material of the adhesive layer 15 is glass glue.
[0039] The inlet and outlet pipes 1 are equipped with several anti-drop components 2 along the length of the pipe. With the cooperation of multiple anti-drop components 2, the inlet and outlet pipes 1 can be fixed in multiple sections, which is convenient for extending, bending and fixing, and adapting to the working needs of the aluminum electrolysis medium frequency furnace.
[0040] A display 7 is mounted on the monitoring box 3, and the display 7 is electrically connected to the pressure detector 10. By setting the display 7, pressure data can be displayed, which is convenient for staff to view and manage.
[0041] A pressure relief valve 9 is installed on the water inlet and outlet pipes 1. By the provision of the pressure relief valve 9, the water inlet and outlet pipes 1 can be decompressed to improve pipeline safety.
[0042] Working principle: The entire pipeline device is connected to the aluminum electrolysis medium frequency furnace, and external circulating water can be transported through the inlet and outlet water pipes to facilitate its role as a cooling water medium. The anti-falling components arranged on the inlet and outlet water pipes can be used to firmly fix the inlet and outlet water pipes near the aluminum electrolysis medium frequency furnace with the cooperation of the fixed back plate and the adhesive layer to prevent the water pipes from falling off, thereby ensuring the stability of the external circulating water transportation and further improving the practicality and safety of the entire pipeline device. The monitoring box arranged on the inlet and outlet water pipes can monitor the internal pressure of the pipeline through the pressure detector. When the pressure is abnormal, the alarm can be sounded through the alarm to facilitate timely inspection and processing by the staff. The reinforcing sleeve and rubber sleeve arranged on the outside of the inlet and outlet water pipes can improve the strength of the pipeline, making it not easy to bend and break, and improve the buffering protection performance of the outer surface. The anti-seepage inner pipe arranged inside the inlet and outlet water pipes can improve the anti-seepage ability and avoid leakage.
[0043] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A device for preventing the external circulating water from falling off of an aluminum electrolysis medium frequency furnace, characterized in that: The invention comprises an inlet and outlet water pipe (1), an anti-falling component (2) and a monitoring box (3), wherein the monitoring box (3) is installed in the middle of the inlet and outlet water pipe (1), the inlet and outlet water pipe (1) is connected to an aluminum electrolysis medium-frequency furnace, and an anti-falling component (2) is provided in the middle of the inlet and outlet water pipe (1), the anti-falling component (2) comprises a fixed back plate (4), a fixed frame (5) and an adhesive layer (15), the fixed frame (5) is sleeved on the outside of the inlet and outlet water pipe (1) and fixedly connected to the fixed back plate (4), and the adhesive layer (15) is provided on the side of the fixed back plate (4) away from the fixed frame (5).
2. The anti-falling pipe device for external circulating water of an aluminum electrolysis medium frequency furnace according to claim 1 is characterized in that: A plurality of fixing holes (6) are formed on the fixed back plate (4), and each fixing hole (6) is connected with a matching fixing bolt.
3. The anti-falling pipe device for external circulating water of an aluminum electrolysis medium frequency furnace according to claim 1 is characterized in that: The fixed frame (5) is U-shaped, and an arcuate groove (16) matching the inlet and outlet water pipes (1) is formed on one side of the fixed back plate (4) close to the fixed frame (5). The inlet and outlet water pipes (1) are sleeved between the arcuate groove (16) and the fixed frame (5) and are tightly connected thereto.
4. The anti-falling pipe device for external circulating water of an aluminum electrolysis medium frequency furnace according to claim 1 is characterized in that: A safety warning component is installed on the monitoring box (3), and the safety warning component includes a pressure detector (10) and an alarm (8). The pressure detector (10) is installed in the monitoring box (3), and the detection end of the pressure detector (10) is connected to the inner wall of the inlet and outlet water pipes (1). The alarm (8) is installed on the front of the monitoring box (3) and is electrically connected to the pressure detector (10).
5. The anti-falling pipe device for external circulating water of an aluminum electrolysis medium frequency furnace according to claim 1 is characterized in that: A reinforcement sleeve (11) is provided on the outside of the water inlet and outlet pipes (1), and a protective rubber sleeve (12) is provided on the outer surface of the reinforcement sleeve (11).
6. The anti-falling pipe device for external circulating water of an aluminum electrolysis medium frequency furnace according to claim 1, characterized in that: An anti-seepage inner tube (13) is provided inside the water inlet and outlet pipes (1), and an inner wall of the anti-seepage inner tube (13) is provided with a corrosion-resistant coating (14).
7. The anti-falling pipe device for external circulating water of an aluminum electrolysis medium frequency furnace according to claim 1 is characterized in that: The water inlet and outlet pipes (1) and the fixed back plate (4) are both made of stainless steel.
8. The anti-falling pipe device for external circulating water of an aluminum electrolysis medium frequency furnace according to claim 1 is characterized in that: The water inlet and outlet pipes (1) are provided with a plurality of anti-falling components (2) along the length direction of the pipes.
9. The anti-falling pipe device for external circulating water of an aluminum electrolysis medium frequency furnace according to claim 4, characterized in that: A display (7) is installed on the monitoring box (3), and the display (7) is electrically connected to the pressure detector (10).
10. The anti-falling pipe device for external circulating water of an aluminum electrolysis medium frequency furnace according to claim 1, characterized in that: A pressure relief valve (9) is installed on the water inlet and outlet pipes (1).
Citation Information
Patent Citations
Medium-frequency furnace cooling water circulation system
CN203413963U