Auxiliary straightening mechanism in galvanized wire drawing process

The extrusion brake structure of the polygonal column and the rotating shaft and the pneumatic brake solve the problem of brake pad friction loss in the galvanized wire drawing device, extend the service life of the brake parts, and improve the reliability of the galvanized wire drawing process.

CN223394201UActive Publication Date: 2025-09-30YUTIAN XIANGTAI METALWORK CO LTD
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Patent Information

Application Number
CN202422477490.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-30
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The friction loss of the brake pads in the existing galvanized wire drawing device results in a limited service life, which reduces the practicality.

Method used

The extrusion brake structure of the polygonal column and the rotating shaft is adopted. The driving member drives the movable plate to perform piston movement in the cavity. The airflow is used to push the movable plate to fit the polygonal column for braking, which reduces friction. The anti-slip protrusion and air pressure braking are combined to improve the service life.

Benefits of technology

It effectively reduces the friction between the rotating shaft and the polygonal column, prolongs the service life of the brake parts, avoids damage to the rotating shaft, and improves the reliability of the straightening mechanism during the galvanized wire drawing process.

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Abstract

The auxiliary straightening mechanism in the galvanized wire drawing process comprises a guide seat, a through groove is formed in the side edge of the guide seat, a positioning shaft is rotationally connected into the through groove, a polygonal column is rotationally connected to the positioning shaft, a guide shaft is fixedly connected to the end of the polygonal column, a brake part is arranged on the circumferential side of the through groove, and the brake part is fixedly connected to the guide shaft. And a driving piece is arranged on the surface side of the guide seat. The utility model relates to the technical field of galvanized wire drawing processing. According to the auxiliary straightening mechanism in the galvanized wire drawing process, when the auxiliary straightening mechanism is used, a movable plate can be directly driven by a driving piece to do piston motion in a cavity groove, a polygonal column can be braked through extrusion of a rotating shaft on the polygonal column, and due to the fact that the polygonal column is fixedly connected with a guide shaft, when the polygonal column is braked, the polygonal column is not prone to falling off when the polygonal column is braked; and the guide shaft also achieves the braking effect, and the effects that friction between the rotating shaft and the polygonal column is reduced, braking is conducted only through extrusion force, and the service life of the mechanism is prolonged are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of galvanized wire drawing processing, in particular to an auxiliary straightening mechanism in the galvanized wire drawing process. Background Art

[0002] In the prior art, a straightening device for galvanized wire drawing proposed in publication number CN219401713U includes a straightening base, a straightening box provided on the straightening base, and a traction seat and a guide seat provided on both sides of the straightening box, a traction wheel provided on the traction seat, and a guide wheel provided on the guide seat. The guide wheel is rotatably mounted on the guide seat via a passive shaft, and a deceleration bar is provided on the passive shaft. A movable brake pad is provided in the guide seat and is in contact with the deceleration bar, and a brake pad pulling structure is provided in the guide seat, so that the guide wheel braking effect is achieved through the pulling structure. In the utility model, the galvanized wire is guided into the straightening box by the guide wheel, and the guide wheel is installed via the passive shaft, and a deceleration bar is provided on the passive shaft. When the galvanized wire becomes loose, the brake pad can be brought into contact with the deceleration bar, causing the guide wheel to be urgently braked for a period of time, so that the galvanized wire returns to a taut state, thereby ensuring the straightening effect.

[0003] This application can brake the guide wheel through the provided brake pads so that the galvanized wire can be restored to a taut state later. However, after long-term use, the friction of the brake pads will increase the loss, and the brake pads need to be replaced, which will result in a limited service life and reduce practicality. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide an auxiliary straightening mechanism during the drawing process of galvanized wire, so as to solve the technical problems mentioned in the above background technology.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions:

[0006] An auxiliary straightening mechanism for the drawing process of galvanized wire, comprising a guide seat, a through slot formed on a side of the guide seat, a positioning shaft rotatably connected in the through slot, a polygonal column rotatably connected to the positioning shaft, an end of the polygonal column fixedly connected to the guide shaft, a brake member provided on the circumferential side of the through slot, and a driving member provided on the surface side of the guide seat;

[0007] The brake component includes a cavity, a movable plate, a groove and a rotating shaft, wherein the number of the cavity, movable plate, groove and rotating shaft corresponds to the number of sides of the polygonal column, the cavity is opened on the inner side wall of the through groove, the movable plate is slidably connected in the cavity, and the movable plate is dynamically sealed in the cavity, the groove is opened on the side of the movable plate close to the polygonal column, the rotating shaft is rotatably installed in the groove, and a gap is left between the circumferential side of the rotating shaft and the side corresponding to the polygonal column.

[0008] In a preferred example, the present invention can be further configured as follows: each side of the polygonal column is provided with an anti-slip protrusion, and the anti-slip protrusion is arranged in an arc shape.

[0009] In a preferred example, the present invention can be further configured as follows: the driving member includes an air injection part and a ventilation part, the ventilation part includes a number of cannulas, and the cannulas are respectively connected to the corresponding cavities, and a ventilation ring is fixedly connected to the side of the guide seat away from the guide shaft, and the ventilation ring is connected to all the cannulas.

[0010] In a preferred example, the present invention can be further configured as follows: the inner circumference of the ventilation ring is connected to a number of air injection pipes, and the air injection pipes are distributed in a ring array.

[0011] In a preferred example, the present invention can be further configured as follows: a threaded tube is provided at the center of the ventilation ring, the threaded tube is fixedly connected to the side wall of the guide seat, a push rod is threadedly connected to the threaded tube, and the push rod and the threaded tube are dynamically sealed.

[0012] In a preferred example, the present invention can be further configured as follows: a turntable is provided at the end of the push rod, and the surface side of the turntable is fixedly connected to the end of the push rod.

[0013] In summary, the present invention has at least one of the following beneficial technical effects:

[0014] 1. This auxiliary straightening mechanism in the galvanized wire drawing process can directly drive the movable plate to perform piston motion in the cavity through the driving member during use. The polygonal column is squeezed by the rotating shaft, thereby braking the polygonal column. Because the polygonal column and the guide shaft are fixedly connected, when the polygonal column is braked, the guide shaft also achieves a braking effect, thereby reducing friction between the rotating shaft and the polygonal column. Braking is achieved only by the force of squeezing, thereby increasing the service life of the mechanism.

[0015] 2. This auxiliary straightening mechanism for galvanized wire drawing has an anti-slip protrusion on each surface of the polygonal column to prevent the polygonal column from slipping when in contact with the rotating shaft, thereby affecting the rotation of the rotating shaft. In addition, the anti-slip protrusion is set in an arc shape to prevent sharp corners from scratching the rotating shaft, causing damage to the rotating shaft and affecting its use.

[0016] 3. This auxiliary straightening mechanism during the galvanized wire drawing process has an air injection portion that injects air into the vent portion. The airflow is preferentially injected into the vent ring and then into all the inserts. The air enters the corresponding cavity through the inserts, and the air pressure in the cavity increases, thereby pushing the corresponding movable plate to perform piston movement in the direction of the polygonal column, thereby facilitating braking by the rotating shaft being in contact with the polygonal column.

[0017] 4. This auxiliary straightening mechanism in the galvanized wire drawing process, when air injection is required, the push rod is rotated at this time. When the push rod is rotated, the air in the threaded tube will be pushed into several air injection tubes, and then into the ventilation ring, and finally the movable plate will be pushed to brake the guide shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 The utility model is a three-dimensional structural schematic diagram of an auxiliary straightening mechanism in the galvanized wire drawing process.

[0020] Figure 2 This is a schematic diagram of the internal structure of the through groove and cavity groove of the auxiliary straightening mechanism in the galvanized wire drawing process of the utility model.

[0021] Figure 3 For the utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0022] In the figure, 1. guide seat; 2. through groove; 3. positioning shaft; 4. polygonal column; 5. guide shaft; 6. brake member; 7. driving member; 8. cavity; 9. movable plate; 10. groove; 11. rotating shaft; 12. anti-slip protrusion; 13. cannula; 14. ventilation ring; 15. air injection pipe; 16. threaded pipe; 17. push rod; 18. turntable. DETAILED DESCRIPTION

[0023] The present invention will be described in further detail below with reference to the accompanying drawings.

[0024] Example: Refer to Figure 1-Figure 3 The utility model discloses an auxiliary straightening mechanism for the galvanized wire drawing process, comprising a guide seat 1, a through slot 2 being formed on the side of the guide seat 1, a positioning shaft 3 being rotatably connected in the through slot 2, a polygonal column 4 being rotatably connected to the positioning shaft 3, a guide shaft 5 being fixedly connected to the end of the polygonal column 4, a brake member 6 being provided on the circumferential side of the through slot 2, and a driving member 7 being provided on the surface side of the guide seat 1;

[0025] The brake member 6 includes a cavity 8, a movable plate 9, a groove 10 and a rotating shaft 11, wherein the number of the cavity 8, the movable plate 9, the groove 10 and the rotating shaft 11 corresponds to the number of sides of the polygonal column 4, the cavity 8 is opened on the inner side wall of the through groove 2, the movable plate 9 is slidably connected in the cavity 8, and the movable plate 9 is dynamically sealed in the cavity 8, the groove 10 is opened on the side of the movable plate close to the polygonal column 4, the rotating shaft 11 is rotatably installed in the groove 10, and a gap is left between the circumferential side of the rotating shaft 11 and the corresponding side of the polygonal column 4.

[0026] In this embodiment, when in use, an identical mechanism is set opposite to the mechanism, so that the galvanized wire can pass through the two guide shafts 5 in the two mechanisms and perform a guiding role. When the galvanized wire is loose and the guide shaft 5 needs to be braked, the movable plate 9 is driven by the driving member 7 to perform piston movement in the cavity 8 and move toward the direction of the polygonal column 4, so that the rotating shaft 11 in the groove 10 at the end of the polygonal column 4 gradually fits the polygonal column 4, wherein the polygonal column 4 continues to rotate, and then the polygonal column 4 will touch the rotating shaft 11 first at the side corner when rotating, wherein the continuous fit of the rotating shaft 11 increases the extrusion pressure on the outside of the polygonal column 4, and then makes The rotating shaft 11 gradually moves to fit the corresponding side of the polygonal column 4, and the corners of the polygonal column 4 will also generate an extrusion pressure on the rotating shaft 11 until the rotating shaft 11 can fit the corresponding side of the polygonal column 4. At this time, as the pressure exerted by the driving shaft 11 of the driving member 7 on the polygonal column 4 increases, it gradually slows down to achieve a braking effect. When the polygonal column 4 rotates and rubs against the rotating shaft 11, the rotating shaft 11 will rotate. The stress exerted by the rotating shaft 11 is used to brake the polygonal column 4, thereby avoiding mutual friction between the polygonal column 4 and the rotating shaft 11, allowing the rotating shaft 11 to rotate when in contact with the polygonal column 4, thereby reducing loss and increasing the service life of the rotating shaft 11 during braking.

[0027] In a further preferred embodiment of the present invention, Figure 3 As shown, each side of the polygonal column 4 is provided with an anti-slip protrusion 12, and the anti-slip protrusion 12 is arranged in an arc shape.

[0028] In this embodiment, each surface of the polygonal column 4 is provided with an anti-slip protrusion 12, so as to prevent the polygonal column 4 from slipping sideways when in contact with the rotating shaft 11, thereby affecting the rotation of the rotating shaft 11. In addition, the anti-slip protrusion 12 is arranged in an arc shape to prevent the sharp edges from scratching the rotating shaft 11, causing damage to the rotating shaft 11 and affecting the use of the rotating shaft 11.

[0029] In a further preferred embodiment of the present invention, Figure 1-2 As shown, the driving member 7 includes an air injection part and a ventilation part, the ventilation part includes a number of cannulas 13, and several of the cannulas 13 are respectively connected to the corresponding cavities 8. A ventilation ring 14 is fixedly connected to the side of the guide seat 1 away from the guide shaft 5, and the ventilation ring 14 is connected to all the cannulas 13.

[0030] In this embodiment, the air injection portion is provided to inject air into the ventilation portion, and the air flow will be preferentially injected into the ventilation ring 14, and then injected into all the inserts 13. The air will enter the corresponding cavity 8 through the insert 13, and the air pressure in the cavity 8 will increase, thereby pushing the corresponding movable plate 9 to perform piston movement toward the polygonal column 4, thereby facilitating braking by fitting the polygonal column 4 through the rotating shaft 11.

[0031] In a further preferred embodiment of the present invention, Figure 1-2 As shown, the inner circumference of the ventilation ring 14 is connected to a number of air injection pipes 15, and the air injection pipes 15 are distributed in a ring array.

[0032] In this embodiment, a plurality of air injection pipes 15 are provided and distributed in a circular array, so as to ensure uniform flow of air when injecting air into the ventilation ring 14, thereby facilitating the movement of the multiple movable plates 9.

[0033] In a further preferred embodiment of the present invention, Figure 1 As shown, a threaded tube 16 is provided at the center of the ventilation ring 14 , and the threaded tube 16 is fixedly connected to the side wall of the guide seat 1 . A push rod 17 is connected to the inner thread of the threaded tube 16 , and the push rod 17 and the threaded tube 16 are dynamically sealed.

[0034] In this embodiment, when air injection is required, the push rod 17 is rotated. When the push rod 17 is rotated, the air in the threaded tube 16 will be pushed into the several air injection tubes 15, and then into the ventilation ring 14, and finally the movable plate 9 can be pushed to brake the guide shaft 5.

[0035] In a further preferred embodiment of the present invention, Figure 1 As shown, a rotary disk 18 is provided at the end of the push rod 17 , and the surface side of the rotary disk 18 is fixedly connected to the end of the push rod 17 .

[0036] In this embodiment, the turntable 18 is used to manually rotate the turntable 18 to directly operate the braking operation, or the turntable 18 can be replaced with a motor so that the controller can control the motor to perform the braking operation.

[0037] The embodiments of this specific implementation method are all preferred embodiments of the present utility model, and are not intended to limit the scope of protection of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the scope of protection of the present utility model.

Claims

1. An auxiliary straightening mechanism in the process of drawing galvanized wire, comprising a guide seat (1), characterized in that: A through slot (2) is provided on the side of the guide seat (1), a positioning shaft (3) is rotatably connected in the through slot (2), a polygonal column (4) is rotatably connected to the positioning shaft (3), an end of the polygonal column (4) is fixedly connected to a guide shaft (5), a braking member (6) is provided on the circumferential side of the through slot (2), and a driving member (7) is provided on the surface side of the guide seat (1); The braking member (6) includes a cavity (8), a movable plate (9), a groove (10) and a rotating shaft (11), wherein the number of the cavity (8), the movable plate (9), the groove (10) and the rotating shaft (11) corresponds to the number of sides of the polygonal column (4); the cavity (8) is opened on the inner side wall of the through groove (2); the movable plate (9) is slidably connected in the cavity (8), and the movable plate (9) is dynamically sealed in the cavity (8); the groove (10) is opened on the side of the movable plate (9) close to the polygonal column (4); the rotating shaft (11) is rotatably installed in the groove (10), and a gap is left between the circumferential side of the rotating shaft (11) and the side corresponding to the polygonal column (4).

2. The auxiliary straightening mechanism in the galvanized wire drawing process according to claim 1, characterized in that: Each side of the polygonal column (4) is provided with an anti-slip protrusion (12), and the anti-slip protrusion (12) is arranged in an arc shape.

3. The auxiliary straightening mechanism in the galvanized wire drawing process according to claim 2, characterized in that: The driving member (7) includes an air injection portion and a ventilation portion, the ventilation portion includes a number of cannulas (13), and the cannulas (13) are respectively connected to the corresponding cavities (8). A ventilation ring (14) is fixedly connected to the side of the guide seat (1) away from the guide shaft (5), and the ventilation ring (14) is connected to all the cannulas (13).

4. The auxiliary straightening mechanism in the galvanized wire drawing process according to claim 3, characterized in that: The inner circumference of the ventilation ring (14) is connected to a number of air injection pipes (15), and the air injection pipes (15) are distributed in a ring array.

5. The auxiliary straightening mechanism in the galvanized wire drawing process according to claim 4, characterized in that: A threaded tube (16) is provided at the center of the ventilation ring (14), and the threaded tube (16) is fixedly connected to the side wall of the guide seat (1). A push rod (17) is connected to the inner thread of the threaded tube (16), and the push rod (17) and the threaded tube (16) are dynamically sealed.

6. The auxiliary straightening mechanism in the galvanized wire drawing process according to claim 5, characterized in that: A rotating disk (18) is provided at the end of the push rod (17), and the surface side of the rotating disk (18) is fixedly connected to the end of the push rod (17).

Citation Information

Patent Citations

  • Straightening device for drawing galvanized wire

    CN219401713U