Adjustable clamp for delicate steel profile

By designing a rotating disk assembly and clamping blocks with adjustable fixtures, the stability and flipping problems of delicate steel profiles during processing are solved, and smooth processing of profiles is achieved, avoiding damage to cuts or welds.

CN223395144UActive Publication Date: 2025-09-30HENGBAO FIRE RESISTANT GLASS FACTORY
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Patent Information

Application Number
CN202422905726.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-30
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

When cutting or welding delicate steel profiles, due to their large cross-section and heavy weight, manual fixation is unstable and prone to shaking, and manual flipping is laborious, resulting in uneven cuts or welds that are prone to tearing or cracking.

Method used

An adjustable fixture consisting of an assembleable workbench, a rotary disk assembly, a clamping block and a motor drive is designed. The fixture is supported and limited by a support mechanism, and the motor-driven rotary disk assembly is used to flip the delicate steel profile. The clamping block and pin ring assembly clamp the profile to ensure stability, and flip it when processing the other side to avoid uneven cuts or welds.

Benefits of technology

It improves the stability of delicate steel profiles during processing, prevents shaking and displacement, realizes the smooth flipping of delicate steel profiles, promotes the normal progress of cutting and welding, and avoids damage to incisions or welds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an adjustable clamp for a delicate steel section bar, which comprises an assembling workbench and the delicate steel section bar, a cabinet and a supporting mechanism are arranged at the top end of the assembling workbench, a rotating disc assembly is arranged on the supporting mechanism, a mounting hole is arranged in the center of the rotating disc assembly, and the delicate steel section bar is inserted into the mounting hole. A plurality of clamping blocks are installed between the refined steel profile and the rotating disc assembly, clamping tongues are arranged on one sides of the clamping blocks, and pin ring assemblies are installed between the clamping tongues and the rotating disc assembly; a motor is installed in the cabinet, a driving wheel is installed on a rotating shaft of the motor, and the side wall of the driving wheel is in rolling contact with the outer side wall of the rotating disc assembly. The device has the beneficial effects that the refined steel profile is clamped, so that the refined steel profile is prevented from shaking and shifting in the machining process, and the stability of the refined steel profile in the machining process is improved; the fine steel sections on the two sides of a notch or a welding seam can be turned over at the same time, the notch is prevented from being torn or the welding seam is prevented from being cracked, and normal cutting or welding machining of the fine steel sections is promoted.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel profile processing, in particular to an adjustable clamp for fine steel profiles. Background Art

[0002] Due to the current considerable development prospects of refined steel profiles (refined steel) in China and the accumulation of certain technologies, and with the development of the construction industry, the demand for curtain wall systems in large-scale construction projects continues to grow, especially for buildings with large spans and large spaces. Refined steel curtain wall systems are favored because they can meet these needs. The country's policies on energy conservation, emission reduction, and green buildings also support the targeted demand for refined steel in some landmark construction projects. As the world's largest producer and consumer of glass curtain walls, China's curtain wall industry has great potential in the international market. Despite fierce market competition, competition within the industry is gradually developing towards refined services, engineering design capabilities, management, and innovation capabilities.

[0003] Delicate steel profiles need to be fixed, flipped and adjusted in order to adjust the angle of the delicate steel profiles during cutting or welding. However, since delicate steel profiles usually have a large cross-section and are heavy, relying solely on manual fixation of the delicate steel profiles results in poor stability, easy shaking and movement. In addition, the traditional manual flipping of delicate steel profiles is laborious, and manual flipping is prone to uneven force on both sides of the cut or weld, causing the cut to tear or the weld to crack, thus affecting the normal cutting or welding of the delicate steel profiles. Utility Model Content

[0004] The purpose of the utility model is to overcome the above problems existing in the prior art and provide an adjustable clamp for delicate steel profiles.

[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0006] A fine steel profile adjustable clamp comprises an assembleable workbench and a fine steel profile, a cabinet and a support mechanism are installed on the top of the assembleable workbench, a circular rotating disk assembly is installed on the support mechanism, a circular mounting hole is provided in the center of the rotating disk assembly, the fine steel profile is inserted into the mounting hole, a plurality of clamping blocks arranged in a circular array are installed between the fine steel profile and the rotating disk assembly, a tongue perpendicular to the clamping block is provided on one side of the clamping block, and a circular pin ring assembly is installed between the tongue and the rotating disk assembly; a motor is installed in the cabinet, a driving wheel for driving the rotating disk assembly to rotate is installed on the rotating shaft of the motor, and the side wall of the driving wheel is in rolling contact with the outer side wall of the rotating disk assembly.

[0007] In which, the support mechanism includes a "concave"-shaped mounting frame, a U-shaped groove opening upward is provided on the mounting frame, and an avoidance opening for the rotating disk assembly to pass through is provided in the middle of the groove wall of the U-shaped groove. A plurality of supporting groove wheels and a plurality of pairs of limiting groove wheels are installed in the mounting frame, and the outer side wall of the rotating disk assembly is in rolling contact with the side wall of the supporting groove wheel, and the rotating disk assembly is clamped between the two limiting groove wheels of each pair of limiting groove wheels.

[0008] Wherein, the rotation axis of the supporting sheave is parallel to the rotation axis of the rotating disk assembly, and the rotation axis of the limiting sheave is perpendicular to the rotation axis of the rotating disk assembly.

[0009] Wherein, a circle of annular limiting rings are respectively provided on both end surfaces of the rotating disk assembly, and the limiting rings are in rolling contact with the wheel grooves on the side walls of the limiting groove wheel.

[0010] In which, the rotating disk assembly includes a first disk body with a superior arc shape and a second disk body with an inferior arc shape. Inferior arc-shaped positioning grooves are respectively provided on both sides of the opening of the first disk body, and inferior arc-shaped positioning blocks extending to both sides are respectively provided on the centripetal side of the second disk body. The positioning blocks are engaged with the positioning grooves so that the second disk body is installed in the opening of the first disk body.

[0011] Among them, the pin ring assembly includes a first pin ring body with a superior arc shape and a second pin ring body with an inferior arc shape. The first pin ring body and the second pin ring body are spliced ​​and combined into a circular ring. The inner edge of the first end of the first pin ring body and the inner edge of the first end of the second pin ring body are both provided with chamfers, and the tail end of the first pin ring body and the tail end of the second pin ring body are respectively provided with outward extending limit flanges.

[0012] Among them, the clamp block includes a clamp block body, a clamp arm, a clamp plate, and a tongue. The clamp arm is fixed between the clamp block body and the clamp plate, and the clamp arm is perpendicular to the back of the clamp plate. The front of the clamp plate abuts against the side of the fine steel profile, and the tongue is vertically fixed to one side of the clamp block body.

[0013] In which, a motor controller is also installed in the cabinet, the signal output end of the motor controller is connected to the motor through wires, and the signal input end of the motor controller is connected to an emergency switch, a button control switch, and a foot switch through wires. The emergency switch and button control switch are installed on the side of the splicing workbench, and the foot switch is placed on the splicing workbench or on the ground next to the splicing workbench.

[0014] The beneficial effects of the present invention are: the fine steel profile inserted into the mounting hole is clamped by the cooperation of the rotating disk assembly, the clamping block, and the pin ring assembly, so as to prevent the fine steel profile from shaking and shifting during the processing, thereby improving the stability of the fine steel profile during the processing; the rotating disk assembly is supported and limited by the supporting mechanism, and the driving wheel is driven by the motor to rotate, thereby driving the rotating disk assembly to rotate, so as to realize the flipping of the fine steel profile, so as to facilitate the processing of the other side of the fine steel profile, and by assembling two sets of adjustable clamps to clamp the fine steel profiles on both sides of the incision or weld respectively, the fine steel profiles on both sides of the incision or weld can be flipped at the same time, avoiding the incision from tearing or the weld from cracking, and promoting the normal cutting or welding of the fine steel profile. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0016] Figure 1 This is a schematic diagram of the structure of the adjustable clamp for clamping delicate steel profiles in the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the adjustable clamp in the present invention after partial sectioning and decomposition;

[0018] Figure 3 This is a structural diagram of the combination of the rotating disc assembly, the clamping block and the pin ring assembly in the utility model;

[0019] Figure 4 It is a structural diagram of the rotating disk assembly in the utility model;

[0020] Figure 5 It is an exploded view of the rotating disk assembly in the utility model;

[0021] Figure 6 It is a structural diagram of the pin-ring assembly in the utility model;

[0022] Figure 7 This is an exploded view of the pin-ring assembly of the present invention;

[0023] Figure 8 This is a schematic structural diagram of the clamping block in the utility model;

[0024] Figure 9 This is a schematic diagram of the structure of two sets of adjustable clamps in parallel for clamping delicate steel profiles in the utility model;

[0025] Explanation of the numbers in the figure: refined steel profile 100, assembled workbench 1, cabinet 2, support mechanism 3, mounting frame 31, U-shaped groove 311, avoidance opening 312, support groove wheel 32, limiting groove wheel 33, rotating disk assembly 4, mounting hole 41, first disk body 42, positioning groove 421, second disk body 43, positioning block 431, limiting ring 44, clamping block 5, clamping block body 51, clamping arm 52, clamping plate 53, tongue 54, pin ring assembly 6, first pin ring body 61, second pin ring body 62, chamfer 63, limiting flange 64, motor 7, drive wheel 71, motor controller 72, emergency switch 8, button control switch 9, foot switch 10. DETAILED DESCRIPTION

[0026] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0027] like Figures 1 to 8 As shown, an adjustable fixture for fine steel profiles includes an assembleable workbench 1 and a fine steel profile 100.

[0028] The top of the assembleable workbench 1 is provided with a supporting mechanism 3, on which a circular rotating disk assembly 4 is installed. The supporting mechanism 3 includes a "concave"-shaped mounting frame 31, and a U-shaped groove 311 opening upward is provided on the mounting frame 31. The middle part of the groove wall of the U-shaped groove 311 is provided with an avoidance opening 312 for the rotating disk assembly 4 to pass through. A plurality of supporting sheaves 32 and a plurality of pairs of limiting sheaves 33 are installed in the mounting frame 31, and the rotating axes of the supporting sheaves 32 and the rotating axis of the rotating disk assembly 4 are parallel to each other, and the rotating axes of the limiting sheaves 33 and the rotating axes of the rotating disk assembly 4 are perpendicular to each other; the outer side wall of the rotating disk assembly 4 is in rolling contact with the side wall of the supporting sheave 32; the rotating disk assembly 4 is clamped between the two limiting sheaves 33 of each pair of limiting sheaves 33, wherein a circle of circular limiting rings 44 are respectively provided on the two end surfaces of the rotating disk assembly 4, and the limiting rings 44 are in rolling contact with the wheel grooves on the side walls of the limiting sheaves 33.

[0029] The rotating disk assembly 4 includes a first disk body 42 with a superior arc shape and a second disk body 43 with an inferior arc shape. Inferior arc-shaped positioning grooves 421 are respectively provided on both sides of the opening of the first disk body 42, and inferior arc-shaped positioning blocks 431 extending to both sides are respectively provided on the centripetal side of the second disk body 43. The positioning blocks 431 are engaged with the positioning grooves 421 to enable the second disk body 43 to be installed in the opening of the first disk body 42.

[0030] A circular mounting hole 41 is provided at the center of the rotating disk assembly 4 , and the fine steel profile 100 is inserted into the mounting hole 41 .

[0031] A plurality of clamping blocks 5 arranged in a circular array are installed between the fine steel profile 100 and the rotating disk assembly 4. Specifically, the clamping block 5 includes a clamping block body 51, a clamping arm 52, a clamping plate 53, and a tongue 54. The clamping arm 52 is fixed between the clamping block body 51 and the clamping plate 53, and the clamping arm 52 is perpendicular to the back of the clamping plate 53. The front of the clamping plate 53 abuts against the side of the fine steel profile 100, and the tongue 54 is vertically fixed to one side of the clamping block body 51.

[0032] A circular pin ring assembly 6 is installed between the latch 54 and the rotating disk assembly 4. Specifically, the pin ring assembly 6 includes a first pin ring body 61 with a superior arc shape and a second pin ring body 62 with an inferior arc shape. The first pin ring body 61 and the second pin ring body 62 are spliced ​​and combined into a circular ring. The inner edge of the head end of the first pin ring body 61 and the inner edge of the head end of the second pin ring body 62 are both provided with chamfers 63, and the tail end of the first pin ring body 61 and the tail end of the second pin ring body 62 are respectively provided with outward-extending limiting flanges 64.

[0033] A cabinet 2 is also installed on the top of the assembled workbench 1, and a motor 7 and a motor controller 72 are installed in the cabinet 2. The signal output end of the motor controller 72 is connected to the motor 7 through an electric wire. A driving wheel 71 for driving the rotating disk assembly 4 to rotate is installed on the rotating shaft of the motor 7, and the side wall of the driving wheel 71 is in rolling contact with the outer side wall of the rotating disk assembly 4.

[0034] The signal input end of the motor controller 72 is connected to the emergency switch 8, the key control switch 9, and the foot switch 10 through wires. The emergency switch 8 and the key control switch 9 are installed on the side of the splicing workbench 1, and the foot switch 10 is placed on the splicing workbench 1 or on the ground next to the splicing workbench 1.

[0035] like Figure 9 As shown, two sets of adjustable clamps are used in combination, two assembleable workbenches are spliced ​​together, the mounting holes 41 on the two sets of adjustable clamps are coaxial, and the same fine steel profile is clamped by the two sets of adjustable clamps at the same time, while driving the fine steel profile to rotate.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. An adjustable clamp for fine steel profiles, characterized by: It includes an assembleable workbench and refined steel profiles. A cabinet and a supporting mechanism are installed on the top of the assembleable workbench. A circular rotating disk assembly is installed on the supporting mechanism. A circular mounting hole is provided in the center of the rotating disk assembly. The refined steel profile is inserted into the mounting hole. A plurality of clamping blocks arranged in a circular array are installed between the refined steel profile and the rotating disk assembly. A tongue perpendicular to the clamping block is provided on one side of the clamping block. A circular pin ring assembly is installed between the tongue and the rotating disk assembly. A motor is installed in the cabinet. A driving wheel for driving the rotating disk assembly to rotate is installed on the rotating shaft of the motor. The side wall of the driving wheel is in rolling contact with the outer side wall of the rotating disk assembly.

2. The adjustable clamp according to claim 1, characterized in that: The support mechanism includes a "concave"-shaped mounting frame, a U-shaped groove opening upward is provided on the mounting frame, and an avoidance opening for the rotating disk assembly to pass through is provided in the middle of the groove wall of the U-shaped groove. A plurality of supporting groove wheels and a plurality of pairs of limiting groove wheels are installed in the mounting frame, and the outer side wall of the rotating disk assembly is in rolling contact with the side wall of the supporting groove wheel, and the rotating disk assembly is clamped between the two limiting groove wheels of each pair of limiting groove wheels.

3. The adjustable clamp according to claim 2, characterized in that: The rotation axis of the supporting sheave is parallel to the rotation axis of the rotating disk assembly, and the rotation axis of the limiting sheave is perpendicular to the rotation axis of the rotating disk assembly.

4. The adjustable clamp according to claim 2, characterized in that: A circle of annular limiting rings is respectively provided on both end surfaces of the rotating disk assembly, and the limiting rings are in rolling contact with the wheel grooves on the side walls of the limiting groove wheel.

5. The adjustable clamp according to claim 1, characterized in that: The rotating disk assembly includes a first disk body with a superior arc shape and a second disk body with an inferior arc shape. Inferior arc-shaped positioning grooves are respectively provided on both sides of the opening of the first disk body, and inferior arc-shaped positioning blocks extending to both sides are respectively provided on the centripetal side of the second disk body. The positioning blocks are engaged with the positioning grooves so that the second disk body is installed in the opening of the first disk body.

6. The adjustable clamp according to claim 1, characterized in that: The pin ring assembly includes a first pin ring body with a superior arc shape and a second pin ring body with an inferior arc shape. The first pin ring body and the second pin ring body are spliced ​​and combined into a circular ring. The inner edge of the first end of the first pin ring body and the inner edge of the first end of the second pin ring body are both chamfered, and the tail end of the first pin ring body and the tail end of the second pin ring body are respectively provided with outward extending limit flanges.

7. The adjustable clamp according to claim 1, characterized in that: The clamp block includes a clamp block body, a clamp arm, a clamp plate, and a tongue. The clamp arm is fixed between the clamp block body and the clamp plate, and the clamp arm is perpendicular to the back of the clamp plate. The front of the clamp plate abuts against the side of the fine steel profile, and the tongue is vertically fixed to one side of the clamp block body.

8. The adjustable clamp according to claim 1, wherein: A motor controller is also installed in the cabinet. The signal output end of the motor controller is connected to the motor through wires, and the signal input end of the motor controller is connected to an emergency switch, a button control switch, and a foot switch through wires. The emergency switch and the button control switch are installed on the side of the splicing workbench, and the foot switch is placed on the splicing workbench or on the ground next to the splicing workbench.