Apex exhaust pressing device

By designing an adjustable pressing roller assembly, the problem of fixed pressing roller distance in the existing technology is solved, and flexible adjustment of pressing specifications, height and force during the production of apex rubber is achieved, thereby improving the applicability and pressing effect of the device.

CN223395773UActive Publication Date: 2025-09-30QINGDAO ZHONGYI CREE ENG TECH CO LTD
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Patent Information

Application Number
CN202422875085.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-30
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

In the existing apex rubber production process, the distance between the pressing rollers is fixed, which cannot adapt to the needs of tires of different specifications, resulting in insufficient applicability.

Method used

A apex rubber exhaust pressing device was designed, which adopted the first optical axis, the second optical axis, the ball screw, the handwheel, the mounting plate, the linear bearing slider, the cylinder, the vertical optical axis and other components. Through the cooperation of the handwheel and the cylinder, the pressure roller distance, height and force can be adjusted.

Benefits of technology

Flexible adjustment of pressing specifications, height and strength is achieved, which improves the applicability and pressing effect of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an apex exhaust pressing device, which relates to the technical field of tire rubber processing and comprises a main support, a first optical axis and a second optical axis are transversely and fixedly connected between the top ends of two sides in the main support, and a floating joint is movably connected to the middle position of the top end of a pressing roller support. According to the apex exhaust pressing device, the first optical axis, the second optical axis, the first mounting plate and the second mounting plate are arranged, when the apex exhaust pressing device is used, a first hand wheel and a second hand wheel are rotated, a first ball screw and a second ball screw can rotate, and the first mounting plate and the second mounting plate can be pulled through cooperation with a lead screw bearing sliding block; the linear bearing sliding blocks slide along the first polished shafts and the second polished shafts, so that the distance between the two sets of multiple pressing rollers is changed, the function of conveniently adjusting the pressing specification is achieved, and the problem that the device does not have the function of conveniently adjusting the pressing specification is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tire rubber processing, in particular to an apex rubber exhaust pressing device. Background Art

[0002] Tire bead apex is the primary filler in the tire bead, providing support and transitional support for the sidewall, improving driving stability, steering, and comfort. As the filler material on the bead, the bead apex is crucial for mitigating bead impact and preventing air ingress during molding, and typically requires degassing during production.

[0003] In the current apex production process, two compounding extruders first extrude the apex components, which are then cooled and weighed before being compounded with a thin film. During the compounding process, the air at the joints should be exhausted and the parts should be tightly fitted. Pressing rollers are often used to press and exhaust the air. However, there are some functional deficiencies in actual use, leaving room for improvement. For example, the distance between the pressing rollers is fixed, and the pressing requirements for tire apex rubbers of different specifications are different. This results in insufficient applicability and a lack of a function to facilitate adjustment of pressing specifications.

[0004] Now, a new apex adhesive exhaust pressing device is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an apex rubber exhaust pressing device to solve the problem that the above-mentioned background technology does not have the function of facilitating the adjustment of pressing specifications.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an apex adhesive exhaust pressing device, comprising a main bracket, a first optical axis and a second optical axis are transversely fixedly connected between the top ends on both sides of the main bracket, a first ball screw and a second ball screw are transversely movably connected between the two sides of the main bracket, a first hand wheel is fixedly connected to the left side of the first ball screw, a second hand wheel is fixedly connected to the left side of the second ball screw, a first mounting plate is provided at the front end of the first optical axis and the second optical axis, a second mounting plate is provided at the rear end of the first optical axis and the second optical axis, the first mounting plate and the second mounting plate are close to the first optical axis and the second optical axis One end of the optical axis is fixedly connected to four groups of linear bearing sliders, the first mounting plate and the second mounting plate near the first ball screw and one end of the second ball screw are fixedly connected to the screw bearing slider, a cylinder is installed at the middle position of the first mounting plate and the second mounting plate at one end far from the first optical axis, the first mounting plate and the second mounting plate are fixedly connected to two groups of fixing rings on both sides of the bottom of one end far from the first optical axis, the vertical optical axis is inserted into the interior of the fixing ring, the bottom end of the vertical optical axis is fixedly connected to a pressure roller bracket, multiple pressure rollers are movably connected between the two sides of the interior of the pressure roller bracket, and a floating joint is movably connected at the middle position of the top of the pressure roller bracket.

[0007] Preferably, the outer diameters of the first optical axis and the second optical axis are the same, and the sizes of the first ball screw and the second ball screw are the same.

[0008] Preferably, the inner diameter of the linear bearing slider is adapted to the outer diameter of the first optical axis and the second optical axis, and the linear bearing slider can slide left and right along the outside of the first optical axis and the second optical axis.

[0009] Preferably, the external threads of the first ball screw and the second ball screw match the internal threads of the screw bearing slider, and the specifications of the first mounting plate and the second mounting plate are consistent.

[0010] Preferably, the outer diameter of the vertical optical axis is matched with the inner diameter of the fixing ring, and the vertical optical axis can slide up and down along the inside of the fixing ring.

[0011] Preferably, the top end of the floating joint is connected to the bottom end of the cylinder, the pressure roller bracket and the floating joint are symmetrically distributed about a vertical center line, and fixed feet are welded to both sides of the bottom of the main bracket.

[0012] Compared with the prior art, the beneficial effects of the present invention are: the apex rubber exhaust pressing device not only realizes the function of facilitating the adjustment of pressing specifications, but also realizes the function of facilitating the adjustment of pressing height and the function of adjusting pressing force;

[0013] (1) A first optical axis, a second optical axis, a first ball screw, a first hand wheel, a second ball screw, a second hand wheel, a first mounting plate, a second mounting plate, a linear bearing slider, a screw bearing slider, a cylinder, a fixing ring, a vertical optical axis, a pressure roller bracket, a multi-piece pressure roller and a floating joint are provided. When in use, the main bracket serves as the main support frame of the equipment. The apex rubber blank passes under the multi-piece pressure roller. The distance between the two groups of multi-piece pressure rollers can be adjusted according to the specifications of the apex rubber. By turning the first hand wheel and the second hand wheel, the first ball screw and the second ball screw can be rotated. By cooperating with the screw bearing slider, the first mounting plate and the second mounting plate can be pulled so that they slide along the first optical axis and the second optical axis through the linear bearing slider, thereby changing the distance between the two groups of multi-piece pressure rollers, thereby realizing the function of facilitating the adjustment of the pressing specifications.

[0014] (2) By providing a cylinder, a fixed ring and a vertical optical axis, the actual height of the multiple pressing rollers can be adjusted according to the thickness of the apex rubber and the pressing requirements during use. The cylinder extends downward or retracts upward to pull the pressing roller bracket up and down. The vertical optical axis at the top of the pressing roller bracket slides up and down along the fixed ring, making its movement smoother and more stable, thus realizing the function of facilitating the adjustment of the pressing height.

[0015] (3) By providing a fixed ring, a vertical optical axis and a floating joint, when in use, the cylinder and the pressure roller bracket are connected by a floating joint, which provides a buffer space for the pressing force, and further adjusts the range of space for up and down adjustment, making the force more flexible and changeable, thereby realizing the function of adjustable pressing force. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the front view structure of the first optical axis and the second optical axis of the present invention;

[0018] Figure 3 This is a front view structural diagram of the first mounting plate and the second mounting plate of the present invention;

[0019] Figure 4 This is a front view enlarged structural schematic diagram of the pressure roller bracket of the present utility model.

[0020] In the figure: 1. Main bracket; 2. First optical axis; 3. Second optical axis; 4. First ball screw; 5. First handwheel; 6. Second ball screw; 7. Second handwheel; 8. First mounting plate; 9. Second mounting plate; 10. Linear bearing slider; 11. Screw bearing slider; 12. Cylinder; 13. Fixed ring; 14. Vertical optical axis; 15. Pressure roller bracket; 16. Multi-piece pressure roller; 17. Floating joint; 18. Fixed foot. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example 1: Please refer to Figure 1-4 , a apex rubber exhaust pressing device, comprising a main bracket 1, a first optical axis 2 and a second optical axis 3 are transversely fixedly connected between the top ends on both sides of the main bracket 1, a first ball screw 4 and a second ball screw 6 are transversely movably connected between the two sides inside the main bracket 1, a first hand wheel 5 is fixedly connected to the left side of the first ball screw 4, and a second hand wheel 7 is fixedly connected to the left side of the second ball screw 6, a first mounting plate 8 is provided at the front end of the first optical axis 2 and the second optical axis 3, a second mounting plate 9 is provided at the rear end of the first optical axis 2 and the second optical axis 3, four groups of linear bearing sliders 10 are fixedly connected to one end of the first mounting plate 8 and the second mounting plate 9 near the first optical axis 2 and the second optical axis 3, and a screw bearing slider 11 is fixedly connected to one end of the first mounting plate 8 and the second mounting plate 9 near the first ball screw 4 and the second ball screw 6;

[0023] The outer diameters of the first optical axis 2 and the second optical axis 3 are the same, the sizes of the first ball screw 4 and the second ball screw 6 are the same, the inner diameter of the linear bearing slider 10 is adapted to the outer diameters of the first optical axis 2 and the second optical axis 3, and the linear bearing slider 10 can slide left and right along the outside of the first optical axis 2 and the second optical axis 3. The external threads of the first ball screw 4 and the second ball screw 6 match the internal threads of the screw bearing slider 11. The specifications of the first mounting plate 8 and the second mounting plate 9 are consistent, which facilitates distance adjustment according to the specifications of the apex rubber;

[0024] Specifically, if Figure 1 、 Figure 2 and Figure 3 As shown, by rotating the first hand wheel 5 and the second hand wheel 7, the first ball screw 4 and the second ball screw 6 can be rotated. By cooperating with the screw bearing slider 11, the first mounting plate 8 and the second mounting plate 9 can be pulled to slide along the first optical axis 2 and the second optical axis 3 through the linear bearing slider 10, thereby changing the distance between the two groups of multi-piece pressure rollers 16.

[0025] Embodiment 2: A cylinder 12 is installed at the middle position of one end of the first mounting plate 8 and the second mounting plate 9 far from the first optical axis 2. Two sets of fixing rings 13 are fixedly connected to both sides of the bottom of one end of the first mounting plate 8 and the second mounting plate 9 far from the first optical axis 2. A vertical optical axis 14 is inserted into the interior of the fixing ring 13. The outer diameter of the vertical optical axis 14 is adapted to the inner diameter of the fixing ring 13. The vertical optical axis 14 can slide up and down along the interior of the fixing ring 13 to facilitate adjustment of the pressing height;

[0026] Specifically, if Figure 2 and Figure 3 As shown, the cylinder 12 extends downward or retracts upward to pull the pressure roller bracket 15 to move up and down, and the vertical optical axis 14 at the top of the pressure roller bracket 15 slides up and down along the fixing ring 13, making its movement smoother and more stable.

[0027] Example 3: A pressure roller bracket 15 is fixedly connected to the bottom end of the vertical optical axis 14. Multiple pressure rollers 16 are movably connected between the two sides of the pressure roller bracket 15. A floating joint 17 is movably connected to the middle position of the top of the pressure roller bracket 15. The top of the floating joint 17 is connected to the bottom end of the cylinder 12. The pressure roller bracket 15 and the floating joint 17 are symmetrically distributed about the vertical center line. Fixed feet 18 are welded to both sides of the bottom of the main bracket 1, which provides greater flexibility in force.

[0028] Specifically, if Figure 2 、 Figure 3 and Figure 4 As shown, the cylinder 12 and the pressure roller bracket 15 are connected via a floating joint 17, making the force more flexible and changeable.

[0029] Working Principle: During operation, the main support 1 serves as the primary support for the equipment. The apex blank passes beneath the multi-piece pressure rollers 16. The distance between the two sets of multi-piece pressure rollers 16 can be adjusted according to the specifications of the apex. By turning the first and second handwheels 5 and 7, the first and second ball screws 4 and 6 rotate. These, in conjunction with the screw bearing sliders 11, pull the first and second mounting plates 8 and 9, causing them to slide along the first and second optical axes 2 and 3 via the linear bearing sliders 10, thereby changing the distance between the two sets of multi-piece pressure rollers 16. The actual height of the multi-piece pressure rollers 16 can be adjusted according to the thickness of the apex and the pressing requirements. The downward extension or upward retraction of the cylinder 12 pulls the pressure roller bracket 15 up and down. The vertical optical axis 14 at the top of the pressure roller bracket 15 slides up and down along the fixed ring 13, making its movement smoother and more stable. A floating joint 17 connects the cylinder 12 and the pressure roller bracket 15, providing a buffer for the pressing force, further adjusting the range of up and down adjustments and making the force more flexible and variable.

[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An apex adhesive exhaust pressing device, comprising a main bracket (1), characterized in that: A first optical axis (2) and a second optical axis (3) are transversely fixedly connected between the top ends of both sides of the main bracket (1), a first ball screw (4) and a second ball screw (6) are transversely movably connected between both sides of the main bracket (1), a first hand wheel (5) is fixedly connected to the left side of the first ball screw (4), a second hand wheel (7) is fixedly connected to the left side of the second ball screw (6), a first mounting plate (8) is provided at the front end of the first optical axis (2) and the second optical axis (3), a second mounting plate (9) is provided at the rear end of the first optical axis (2) and the second optical axis (3), four sets of linear bearing sliders (10) are fixedly connected to one end of the first mounting plate (8) and the second mounting plate (9) near the first optical axis (2) and the second optical axis (3), the first mounting plate (8) and the second mounting plate (9) are fixedly connected to one end of the first optical axis (2) and the second optical axis (3), The plate (8) and the second mounting plate (9) are fixedly connected to one end of the first ball screw (4) and the second ball screw (6) with a screw bearing slider (11); a cylinder (12) is installed at the middle position of one end of the first mounting plate (8) and the second mounting plate (9) far from the first optical axis (2); two groups of fixing rings (13) are fixedly connected to both sides of the bottom of one end of the first mounting plate (8) and the second mounting plate (9) far from the first optical axis (2); a vertical optical axis (14) is inserted into the interior of the fixing ring (13); a pressure roller bracket (15) is fixedly connected to the bottom end of the vertical optical axis (14); a plurality of pressure rollers (16) are movably connected between the two sides of the interior of the pressure roller bracket (15); a floating joint (17) is movably connected to the middle position of the top of the pressure roller bracket (15).

2. The apex adhesive exhaust pressing device according to claim 1, characterized in that: The first optical axis (2) and the second optical axis (3) have the same outer diameter, and the first ball screw (4) and the second ball screw (6) have the same size.

3. The apex adhesive exhaust pressing device according to claim 1, characterized in that: The inner diameter of the linear bearing slider (10) is adapted to the outer diameters of the first optical axis (2) and the second optical axis (3), and the linear bearing slider (10) can slide left and right along the outside of the first optical axis (2) and the second optical axis (3).

4. The apex adhesive exhaust pressing device according to claim 1, characterized in that: The external threads of the first ball screw (4) and the second ball screw (6) match the internal threads of the screw bearing slider (11), and the specifications of the first mounting plate (8) and the second mounting plate (9) are consistent.

5. The apex adhesive exhaust pressing device according to claim 1, characterized in that: The outer diameter of the vertical optical axis (14) is matched with the inner diameter of the fixing ring (13), and the vertical optical axis (14) can slide up and down along the inside of the fixing ring (13).

6. The apex adhesive exhaust pressing device according to claim 1, characterized in that: The top end of the floating joint (17) is connected to the bottom end of the cylinder (12), the pressure roller bracket (15) and the floating joint (17) are symmetrically distributed about the vertical center line, and fixed feet (18) are welded on both sides of the bottom of the main bracket (1).