Tile line single facer
By setting an adjustment unit and a drive unit in the corrugator, adjusting the distance between the glue roller and the lower corrugating roller and synchronously driving the glue roller and the glue-distributing roller, the problem of corrugated cardboard glue thickness and uniformity is solved, and the gluing effect and uniformity of the corrugated cardboard are improved.
Patent Information
- Application Number
- CN202422715761.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In the existing corrugated cardboard production, the glue coating thickness and uniformity are difficult to be effectively adjusted according to the thickness of the corrugated cardboard, which affects the glue coating effect.
By setting an adjustment unit and a drive unit in the corrugator, the distance between the glue coating roller and the lower corrugating roller is adjusted, and the glue coating thickness is controlled by the glue distribution roller. The drive motor and the transmission belt are combined to achieve synchronous drive of the glue coating roller and the glue distribution roller, thereby enhancing the uniformity of glue coating.
It can automatically adjust the distance between the gluing roller and the lower corrugating roller according to the thickness of the corrugated cardboard, improve the gluing effect and uniformity, and ensure the quality of gluing on the surface of the corrugated cardboard.
Smart Images

Figure CN223395843U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of single-sided machines, in particular to a corrugating line single-sided machine. Background Art
[0002] The single-facer consists of a paper roll holder and a single-faced corrugated forming machine. First, the corrugated core paper is heated, then passed through the corrugating roller to form the required flute shape, and finally glue (starch adhesive) is applied to the flute peaks and bonded with the single-faced corrugated surface paper to form a single-faced corrugated board. The single-facer is one of the important equipment in the corrugated board production line.
[0003] In order to improve the efficiency of corrugated cardboard production, the existing technology has made many improvements to the single-facer of the corrugated line. For example, the patent with patent publication number CN215551391U discloses a single-facer for a corrugated production line, which belongs to the technical field of production equipment. It includes a frame and an upper corrugated roller, a lower corrugated roller, a pressure roller and a glue coating roller. A rotating shaft is provided in the middle of the pressure roller. Both ends of the rotating shaft cross the frame and are exposed outside the frame. A limiting hole adapted to the rotating shaft is provided on the side wall of the frame. An external bearing is sleeved on the end of the rotating shaft. An adjusting device and a lifting device are provided at the bottom of the external bearing; the adjusting device includes a fixed seat, a worm is provided in the fixed seat, a worm wheel meshing with the worm, a screw longitudinally arranged in the middle of the worm wheel, and a support member screwed to the top of the screw, and the support member is connected to the external bearing; the lifting device includes a base, a telescopic rod and a loose screw on the base, a support plate is provided on the top of the telescopic rod, and the support plate is connected to the external bearing. The single-facer machine of the utility model is provided with an adjusting device and a lifting device on both sides of the frame to ensure that the pressure roller can be moved, and can produce corrugated paper boards of different thicknesses, with high production efficiency and low cost.
[0004] The above patents have obvious beneficial effects, but still have the following deficiencies in actual operation:
[0005] In the above-mentioned comparative documents, the pressure roller can be adjusted by the adjusting device and the lifting device, thereby realizing the production of corrugated cardboards of different thicknesses. However, in actual operation, the glue coating thickness of the corrugated cardboard also determines the final quality of the corrugated cardboard. The distance between the glue coating roller and the corrugated paper determines the gluing effect on the corrugated paper. Therefore, the position of the glue coating roller must also be appropriately adjusted according to the thickness of the corrugated paper. Therefore, there is an urgent need in this field to improve the corrugated line single-facer to solve the defects of the existing technology. Utility Model Content
[0006] In view of the shortcomings of the existing technology, the utility model provides a corrugated line single-face machine to improve the effect and uniformity of gluing on the surface of corrugated cardboard.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a single-sided corrugated line machine, comprising a chassis, wherein a feed port and a discharge port are respectively provided on opposite sides of the chassis, and a pressure roller, an upper corrugated roller, a lower corrugated roller, a glue coating roller adapted to the side of the lower corrugated roller, and a glue distribution roller adapted to the glue coating roller are rotatably connected relative to each other in the chassis, and a glue groove adapted to the glue coating roller and the glue distribution roller is fixedly connected between the inner side walls of the chassis, and both ends of the glue coating roller and the glue distribution roller are fixedly connected to a rotating shaft extending to the outside of the chassis, and a limit block with a rectangular cross-section is rotatably connected to the side of the rotating shaft, and limit grooves adapted to the limit blocks are provided on both sides of the chassis, and adjustment units for adjusting the position of the limit blocks in the limit grooves are provided on both sides of the chassis, and a drive unit for simultaneously driving the two rotating shafts is provided on one side of the chassis.
[0008] Preferably, the adjustment unit includes a plurality of first fixing plates fixedly mounted on both sides of the chassis, wherein the first fixing plates are threadedly connected to an adjustment bolt having one end rotatably connected to one side of the limit block, and the side surface of the adjustment bolt is threadedly connected to a limit nut.
[0009] Preferably, the driving unit includes a driving motor fixedly mounted on one side of the chassis, and transmission wheels are fixedly mounted on the side surfaces of the two rotating shaft ends and the side surfaces of the output end of the driving motor, and transmission belts for transmission are sleeved on the three sides of the transmission wheels, and a tensioning unit for tensioning the transmission belts is provided on one side of the chassis.
[0010] Preferably, the tensioning unit includes two second fixing plates fixedly mounted on one side of the chassis, a movable column passes through the second fixing plate, one end of the movable column is fixedly connected to a U-shaped fixing frame, a pressure wheel adapted to the transmission belt is rotatably connected between opposite side walls in the fixing frame, and a spring mounted on the side of the movable column is fixedly connected between one side of the second fixing plate and the fixing frame.
[0011] Preferably, a receiving frame is fixedly installed on the bottom of the chassis, and a cleaning plate is fixedly connected to the upper part of the receiving frame, one side of which is against the side of the glue coating roller, and the cleaning plate is elastic.
[0012] Preferably, a scale with graduations is fixedly mounted on the side of the chassis, and an indicator plate adapted to the scale is fixedly connected to the upper side of the limit block.
[0013] Preferably, the horizontal height of the limiting groove is higher than the upper part of the glue groove.
[0014] In view of the shortcomings of the existing technology, the present invention provides a single-sided corrugating machine, which overcomes the shortcomings of the existing technology. The beneficial effects of the present invention are:
[0015] 1. In the present invention, the adjustment unit adjusts the distance between the glue roller and the lower corrugated roller, and the adjustment unit adjusts the distance between the glue roller and the glue roller. The glue roller is used to control the thickness of the glue on the surface of the glue roller. After the positions of the glue roller and the glue roller are adjusted, the cardboard is conveyed and the glue roller glues the surface of the corrugated cardboard. By adjusting the position of the glue roller, the effect of gluing the surface of the corrugated cardboard is improved. At the same time, by setting the glue roller, the uniformity of gluing the corrugated cardboard is further improved.
[0016] 2. In the present invention, by setting the tensioning unit, after the positions of the glue coating roller and the glue distribution roller are adjusted, the driving motor can still drive the glue coating roller and the glue distribution roller through the cooperation of the transmission wheel and the transmission belt.
[0017] 3. In the present invention, the cleaning plate cleans the impurities adhered to the side of the gluing roller. The cleaned impurities will flow into the receiving frame and will be centrally processed later. The cleaning plate is elastic. Even if the position of the gluing roller changes, one side of the cleaning plate will stick to the side of the gluing roller, further improving the gluing effect on the corrugated cardboard.
[0018] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained by the structures indicated in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure inside the chassis of the present invention;
[0022] Figure 3 for Figure 1 A in the middle is an enlarged structural diagram;
[0023] Figure 4 for Figure 2 The enlarged structural diagram at B in the middle;
[0024] Figure 5 for Figure 3 Enlarged structural diagram at point C in the middle.
[0025] In the figure: 1. Chassis; 2. Feed port; 3. Discharge port; 4. Pressure roller; 5. Upper corrugated roller; 6. Lower corrugated roller; 7. Glue coating roller; 8. Glue groove; 9. Glue distribution roller; 10. Rotating shaft; 11. Limit block; 12. Adjustment unit; 13. Drive unit; 14. Limit groove; 15. First fixed plate; 16. Adjustment bolt; 17. Limit nut; 18. Drive motor; 19. Drive wheel; 20. Drive belt; 21. Tensioning unit; 22. Second fixed plate; 23. Moving column; 24. Fixed frame; 25. Pressure wheel; 26. Spring; 27. Support frame; 28. Cleaning plate; 29. Scale; 30. Indicator plate. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0027] See also Figure 1-Figure 5 , a single-sided corrugator comprises a chassis 1, with a feed port 2 and a discharge port 3 respectively provided on opposite sides of the chassis 1, and a pressure roller 4, an upper corrugated roller 5, a lower corrugated roller 6, a glue coating roller 7 adapted to the side of the lower corrugated roller 6, and a glue-distributing roller 9 adapted to the glue coating roller 7 are rotatably connected inside the chassis 1. A glue groove 8 adapted to the glue coating roller 7 and the glue-distributing roller 9 is fixedly connected between the inner side walls of the chassis 1. Both ends of the glue coating roller 7 and the glue-distributing roller 9 are fixedly connected to a rotating shaft 10 extending to the outside of the chassis 1, and a limit block 11 with a rectangular cross-section is rotatably connected to the side of the rotating shaft 10. Limiting grooves 14 adapted to the limit block 11 are opened on both sides of the chassis 1, and adjustment units 12 for adjusting the position of the limit block 11 in the limit groove 14 are provided on both sides of the chassis 1. A driving unit 13 for simultaneously driving the two rotating shafts 10 is provided on one side of the chassis 1. The horizontal height of the limit groove 14 is higher than the upper part of the glue groove 8.
[0028] Specifically, the corrugated cardboard enters through the feed port 2, passes through the pressure roller 4, the lower corrugated roller 6 and the upper corrugated roller 5, and is output from the discharge port 3. Glue is provided in the glue groove 8, and the horizontal height of the glue groove 8 is lower than the limit groove 14. During processing, the distance between the glue roller 7 and the lower corrugated roller 6 is adjusted by the adjustment unit 12 according to the thickness of the corrugated cardboard, and the distance between the glue roller 9 and the glue roller 7 is adjusted by the adjustment unit 12. When the positions of the glue roller 7 and the glue roller 9 are adjusted, the limit block 11 slides in the limit groove 14, and the glue roller 9 is used to control the thickness of the colloid on the surface of the glue roller 7. After the positions of the glue roller 7 and the glue roller 9 are adjusted, the cardboard is conveyed, and the glue roller 7 applies glue to the surface of the corrugated cardboard. By adjusting the position of the glue roller 7, the effect of gluing the surface of the corrugated cardboard is improved. At the same time, the setting of the glue roller 9 further improves the uniformity of gluing the corrugated cardboard.
[0029] As a technical optimization solution of the present invention, the adjustment unit 12 includes several first fixing plates 15 fixedly installed on both sides of the chassis 1, and the first fixing plate 15 is threadedly connected to an adjustment bolt 16, one end of which is rotatably connected to one side of the limit block 11, and the side of the adjustment bolt 16 is threadedly connected to a limit nut 17.
[0030] Specifically, when it is necessary to adjust the position of the glue coating roller 7 or the glue distributing roller 9, the adjusting bolt 16 is rotated. When the adjusting bolt 16 rotates, the limit block 11 is driven to move. When the limit block 11 moves, the rotating shaft 10 is driven to move, thereby achieving the effect of adjusting the position of the glue coating roller 7 or the glue distributing roller 9. After the positions of the glue coating roller 7 and the glue distributing roller 9 are adjusted, the limit nut 17 is tightened to limit and fix the position of the adjusting bolt 16.
[0031] As a technical optimization solution of the present invention, the drive unit 13 includes a drive motor 18 fixedly mounted on one side of the chassis 1, and transmission wheels 19 are fixedly mounted on the side surfaces of the ends of the two rotating shafts 10 and the side surfaces of the output ends of the drive motor 18. The sides of the three transmission wheels 19 are provided with transmission belts 20 for transmission, and a tensioning unit 21 for tensioning the transmission belt 20 is provided on one side of the chassis 1.
[0032] Specifically, the drive motor 18 is started, and the output end of the drive motor 18 drives one of the transmission wheels 19 to rotate, and the transmission wheel 19 drives the other two transmission wheels 19 to rotate through the transmission belt 20, thereby achieving the effect of driving the glue coating roller 7 and the glue distributing roller 9 at the same time. Through the setting of the tensioning unit 21, after the positions of the glue coating roller 7 and the glue distributing roller 9 are adjusted, the glue coating roller 7 and the glue distributing roller 9 can still be driven.
[0033] As a technical optimization solution of the present invention, the tensioning unit 21 includes two second fixing plates 22 fixedly installed on one side of the chassis 1, and a movable column 23 passes through the second fixing plate 22. One end of the movable column 23 is fixedly connected to a U-shaped fixing frame 24, and a pressure wheel 25 adapted to the transmission belt 20 is rotatably connected between the opposite side walls of the fixing frame 24. A spring 26 mounted on the side of the movable column 23 is fixedly connected between one side of the second fixing plate 22 and the fixing frame 24.
[0034] Specifically, the cross section of the movable column 23 is rectangular, which limits the position of the fixed frame 24. The tension of the spring 26 pushes the fixed frame 24, and the fixed frame 24 always pushes the pressure wheel 25 on the transmission belt 20, thereby having a tensioning effect on the transmission belt 20.
[0035] As a technical optimization solution of the present invention, a receiving frame 27 is fixedly installed at the bottom of the chassis 1, and a cleaning plate 28 is fixedly connected to the upper part of the receiving frame 27, one side of which is against the side of the glue coating roller 7, and the cleaning plate 28 is elastic.
[0036] Specifically, when the gluing roller 7 is gluing the corrugated cardboard, a large number of fine impurities will adhere to its surface. As time goes by, the impurities on the surface of the gluing roller 7 will increase, thereby affecting the gluing effect on the corrugated cardboard. In this embodiment, the impurities adhered to the side of the gluing roller 7 are cleaned by the cleaning plate 28. The cleaned impurities will flow into the receiving frame 27 and will be centrally processed later. The cleaning plate 28 is elastic, and even if the position of the gluing roller 7 changes, one side of the cleaning plate 28 will be tightly attached to the side of the gluing roller 7, further improving the gluing effect on the corrugated cardboard.
[0037] As a technical optimization solution of the present invention, a scale 29 with scales is fixedly installed on the side of the chassis 1, and an indicator plate 30 adapted to the scale 29 is fixedly connected to the upper side of the limit block 11.
[0038] Specifically, when adjusting the positions of the glue coating roller 7 and the glue distributing roller 9 , the scale position of the scale 29 can be observed through the indicator plate 30 to improve the accuracy of adjusting the positions of the glue coating roller 7 and the glue distributing roller 9 .
[0039] Among them, the above-mentioned drive motor 18 can be purchased on the market. It is a mature technology and has been fully disclosed, so it is not repeated in the specification. The drive motor 18 is equipped with a power connection line, and it is electrically connected to the external main controller and 220V phase voltage (or 380V line voltage) through the power line, and the main controller can be a conventional known device such as a computer that plays a control role.
[0040] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A single-sided corrugating machine, comprising a chassis (1), wherein the chassis (1) is provided with a feed port (2) and a discharge port (3) on opposite sides thereof, characterized in that: A pressure roller (4), an upper corrugating roller (5), a lower corrugating roller (6), a gluing roller (7) adapted to the side of the lower corrugating roller (6), and a gluing roller (9) adapted to the gluing roller (7) are rotatably connected relative to each other in the chassis (1); a glue groove (8) adapted to the gluing roller (7) and the gluing roller (9) is fixedly connected between the inner side walls of the chassis (1); both ends of the gluing roller (7) and the gluing roller (9) are fixedly connected to a rotating roller extending to the outside of the chassis (1). A rotating shaft (10) is rotatably connected to a limit block (11) with a rectangular cross section on the side of the rotating shaft (10); limit slots (14) adapted to the limit blocks (11) are provided on both sides of the chassis (1); adjustment units (12) for adjusting the position of the limit blocks (11) in the limit slots (14) are provided on both sides of the chassis (1); and a driving unit (13) for simultaneously driving the two rotating shafts (10) is provided on one side of the chassis (1).
2. The single-sided corrugating machine according to claim 1, characterized in that: The adjustment unit (12) comprises a plurality of first fixing plates (15) fixedly mounted on both sides of the chassis (1), wherein an adjustment bolt (16) having one end rotatably connected to one side of the limit block (11) is threadedly connected to the first fixing plate (15), and a side surface of the adjustment bolt (16) is threadedly connected to a limit nut (17).
3. The single-sided corrugating machine according to claim 1, characterized in that: The driving unit (13) includes a driving motor (18) fixedly mounted on one side of the chassis (1); transmission wheels (19) are fixedly mounted on the side surfaces of the ends of the two rotating shafts (10) and the side surface of the output end of the driving motor (18); transmission belts (20) for transmission are sleeved on the side surfaces of the three transmission wheels (19); and a tensioning unit (21) for tensioning the transmission belts (20) is provided on one side of the chassis (1).
4. The single-sided corrugating machine according to claim 3, characterized in that: The tensioning unit (21) includes two second fixing plates (22) fixedly mounted on one side of the chassis (1), a movable column (23) passing through the second fixing plate (22), one end of the movable column (23) is fixedly connected to a U-shaped fixing frame (24), a pressure wheel (25) adapted to the transmission belt (20) is rotatably connected between opposite side walls inside the fixing frame (24), and a spring (26) sleeved on the side of the movable column (23) is fixedly connected between one side of the second fixing plate (22) and the fixing frame (24).
5. The single-sided corrugating machine according to claim 1, characterized in that: A receiving frame (27) is fixedly installed on the bottom of the chassis (1), and a cleaning plate (28) is fixedly connected to the upper part of the receiving frame (27), one side of which abuts against the side of the glue coating roller (7), and the cleaning plate (28) is elastic.
6. The single-sided corrugating machine according to claim 1, characterized in that: A scale (29) with scales is fixedly mounted on the side of the chassis (1), and an indicator plate (30) adapted to the scale (29) is fixedly connected to the upper side of the limit block (11).
7. The single-sided corrugating machine according to claim 1, characterized in that: The horizontal height of the limiting groove (14) is higher than the upper part of the glue groove (8).
Citation Information
Patent Citations
Single facer for corrugated production line
CN215551391U