Small-size linear light path point light source
By designing a small point light source structure, combining LED lamp beads and aspherical lenses, the point light source light path is adjusted to a linear light path, which solves the problems of large size, complex installation and insufficient irradiation area of existing detection light sources, and achieves high precision and good irradiation effect in the field of automated detection.
Patent Information
- Application Number
- CN202422901340.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Existing detection light sources in automated equipment have problems such as large size, complex installation, high price and insufficient irradiation area. Especially in the 3C industry, it is difficult to meet the precision detection needs of high-end products.
A small-volume point light source structure is designed, which combines LED lamp beads and an aspherical lens structure to adjust the point light source light path into a linear light path. The aspherical lens structure is used to adjust the point light source light path emitted by the LED lamp beads into a linear light path, forming a planar rectangular linear light path.
It is easy to install in a narrow space while providing a good irradiation area to meet the high precision requirements of the automated detection field.
Smart Images

Figure CN223399679U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detecting light sources, in particular to a point light source with a small volume and a linear light path. Background Art
[0002] With the increasing demands of the 3C industry, the inspection requirements for the dimensions and appearance of some high-end products are becoming increasingly stringent. As a result, the precision and structural miniaturization requirements of the automated equipment (or the machines and inspection devices within the automated equipment) used to process and produce these high-end products are becoming increasingly stringent. To ensure the precision and structural miniaturization requirements of these automated equipment or devices, the use of inspection light sources is indispensable. The inspection light sources can provide a good illumination area in these automated equipment or devices, thereby ensuring the accurate operation of the inspection devices or automated devices.
[0003] At present, there are two types of detection light sources: laser light sources and linear light sources. Laser light sources have defects such as short life, complex installation, high price and limited usage conditions. At present, linear light sources are usually used as detection light sources in the market.
[0004] However, with the growing demands of the 3C industry, if linear light sources want to meet the requirements of the irradiated light area, they will have the disadvantage of being large in size and difficult to install on precision detection equipment.
[0005] Therefore, the field of automated inspection currently lacks a detection light source that is compact and has a linear optical path with a good illumination area. (Currently, there is no detection light source with this combination, but there are corresponding optical structures. However, these optical structures are complex in composition and assembly, still relatively large in size, and lack good application scenarios. Therefore, we will not elaborate on them here. This related optical structure is referenced in patent document number: CN214369453U, and the patent name is: Chinese Utility Model Patent for a Coaxial Point Light Source.) Summary of the Invention
[0006] The purpose of this utility model is to overcome the above-mentioned defects in the prior art and provide a point light source with a small volume and a linear light path.
[0007] First, its point light source structure is small in size and can meet the needs of more compact and compact automated detection fields.
[0008] Second, its point light source can emit a linear light path and can emit a good irradiation light area for use in the field of automated detection.
[0009] To achieve the above-mentioned objectives, the present invention provides a point light source with a small volume and a linear optical path, comprising a shell, a mounting cavity being opened inside one end of the shell, a placement surface being provided at one end of the mounting cavity, an LED lamp bead being placed on the placement surface, an aspheric lens structure being installed on the mounting cavity, the LED lamp bead being installed at one end of the aspheric lens structure, and the aspheric lens structure being used to adjust the optical path of the point light source emitted by the LED lamp bead to a linear optical path.
[0010] Preferably, the mounting cavity is respectively provided with a first cross-section and a second cross-section arranged orthogonally to the first cross-section. In the direction of the first cross-section, the aspheric lens structure is in a first elliptical cross-sectional shape, and the first elliptical cross-sectional shape is used to adjust the point light source light path emitted by the LED lamp bead in the first cross-sectional direction to a first linear light path. In the direction of the second cross-sectional direction, the aspheric lens structure is in a second elliptical cross-sectional shape, and the second elliptical cross-sectional shape is used to adjust the point light source light path emitted by the LED lamp bead in the second cross-sectional direction to a second linear light path. The first linear light path and the second linear light path are superimposed to form a planar linear light path.
[0011] Preferably, a power cord is connected to the outside of the housing, and the power cord is electrically connected to the LED lamp beads.
[0012] Preferably, a placement base is provided at one end of the aspheric lens structure.
[0013] Preferably, clamping blocks are respectively installed on both sides of one end of the placement base, and the clamping blocks are clamped on the placement surface of the installation cavity.
[0014] Preferably, a placement cavity for placing LED lamp beads is opened at one end of the placement base.
[0015] Preferably, a mounting insert is installed at one end of the shell, a mounting cover is installed at one end of the mounting insert, and the mounting cavity is located between the inside of the one end of the shell, the inside of the mounting insert and the inner side of the mounting cover.
[0016] Preferably, one end of the placement base has a boss, the boss abuts against the inner wall of the mounting insert, the mounting cover abuts against the aspheric lens structure, and an illumination window is provided in the middle of the mounting cover, the illumination window is for the aspheric lens structure to extend.
[0017] Preferably, the housing and the mounting sleeve are connected together by bolts.
[0018] Preferably, a plurality of heat dissipation fins are provided at one end of the housing.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] 1. This utility model is equipped with LED lamp beads and aspherical lens structure.
[0021] First, the two can be installed in a small housing to form a compact point light source, which can meet the needs of narrower installation spaces and make it easier to install and adapt to equipment in the field of automated detection.
[0022] Secondly, the LED lamp beads emit point light sources, and the aspherical lens structure is used to adjust the light path of the point light source emitted by the LED lamp beads to a linear light path, thereby providing a good illumination light area for the field of automated detection.
[0023] 2. In summary, the utility model is a point light source with a small volume and a linear optical path, which combines the advantages of the point light source's compact structure and the advantages of a linear optical path distribution, thereby meeting the requirements of equipment in the field of automated detection that requires both a narrow installation space and the generation of a linear optical path. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0025] Figure 1 This is a schematic structural diagram of a point light source with a small volume and a linear light path provided by the utility model;
[0026] Figure 2 This is a front view schematic diagram of a point light source with a small volume and a linear light path provided by the utility model;
[0027] Figure 3 This is a top view schematic diagram of a point light source with a small volume and a linear light path provided by the utility model;
[0028] Figure 4 yes Figure 3 A schematic diagram of a section taken along the section line AA;
[0029] Figure 5 This is a schematic diagram of the structure of the LED lamp beads, placement base and aspherical lens structure provided by the utility model;
[0030] Figure 6 The utility model provides a light path effect diagram of a point light source with a small volume and a linear light path.
[0031] Included in the diagram are:
[0032] 1. Housing; 11. Mounting plug; 12. Mounting cover; 120. Illumination window; 13. Heat dissipation fins; 2. Mounting cavity; 20. Placement surface; 21. First cross section; 22. Second cross section; 3. LED lamp beads; 4. Placement base; 41. Clamping block; 42. Placement cavity; 43. Boss; 5. Aspheric lens structure; 51. First linear optical path; 52. Second linear optical path; 53. First elliptical cross-sectional shape; 54. Second elliptical cross-sectional shape; 6. Power cord. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in this embodiment of the present invention to clearly and completely describe the technical solution in this embodiment of the present invention. Obviously, the embodiment described is only one embodiment of the present invention, not all embodiments of the present invention. Based on this embodiment of the present invention, all other embodiments of the present invention obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this utility model.
[0034] See also Figures 1 to 6 An embodiment of the present utility model provides a point light source with a small volume and a linear optical path, including a shell 1, a mounting cavity 2 is opened inside one end of the shell 1, a placement surface 20 is provided at one end of the mounting cavity 2, an LED lamp bead 3 is placed on the placement surface 20, an aspheric lens structure 5 is installed on the mounting cavity 2, the LED lamp bead 3 is installed at one end of the aspheric lens structure 5, and the aspheric lens structure 5 is used to adjust the point light source light path emitted by the LED lamp bead 3 to a linear light path.
[0035] The mounting cavity 2 is respectively provided with a first cross-section 21 and a second cross-section 22 arranged orthogonally to the first cross-section 21. In the direction of the first cross-section 21, the aspheric lens structure 5 presents a first elliptical cross-sectional shape 53, and the first elliptical cross-sectional shape 53 is used to adjust the point light source light path emitted by the LED lamp bead 3 in the direction of the first cross-section 21 to a first linear light path 51, and the first linear light path 51 is displayed as an emitting strip linear light path. In the direction of the second cross-section 22, the aspheric lens structure 5 presents a second elliptical cross-sectional shape 54, and the second elliptical cross-sectional shape 54 is used to adjust the point light source light path emitted by the LED lamp bead 3 in the direction of the second cross-section 22 to a second linear light path 52, and the second linear light path 52 is displayed as an emitting strip linear light path. The first linear light path 51 and the second linear light path 52 are superimposed to form a planar rectangular linear light path.
[0036] The outer surface of the housing 1 is connected to a power line 6, which is electrically connected to the LED lamp bead 3. The power line 6 is used to control the brightness of the LED lamp bead 3 to light up or turn off.
[0037] One end of the aspheric lens structure 5 is provided with a placement base 4. The placement base 4 ensures that the aspheric lens structure 5 is firmly installed.
[0038] Snap-on blocks 41 are respectively installed on both sides of one end of the placement base 4 , and the snap-on blocks 41 are snap-on to the placement surface 20 of the installation cavity 2 .
[0039] One end of the placement base 4 is provided with a placement cavity 42 for placing the LED lamp bead 3 .
[0040] One end of the housing 1 is provided with a mounting insert 11 , and one end of the mounting insert 11 is provided with a mounting cover 12 . The mounting cavity 2 is located inside one end of the housing 1 , inside the mounting insert 11 and between the inner side of the mounting cover 12 .
[0041] One end of the placement base 4 has a boss 43, which abuts against the inner wall of the installation insert 11, and the installation cover 12 abuts against the aspheric lens structure 5. The middle of the installation cover 12 is provided with an illumination window 120, and the illumination window 120 is for the aspheric lens structure 5 to extend.
[0042] The housing 1 and the mounting sleeve 11 are connected together by bolts.
[0043] One end of the housing 1 is provided with a plurality of heat dissipation fins 13. The plurality of heat dissipation fins 13 effectively ensure that the LED lamp bead 3 dissipates heat in time, thereby ensuring that the LED lamp bead 3 continuously and stably emits a high-power point light source light path.
[0044] The optical path principle of a small-volume and linear point light source in an embodiment of the present invention is as follows: the LED lamp bead 3 emits the point light source light path to the aspheric lens structure 5, and the aspheric lens structure 5 adjusts the point light source light path to a planar rectangular linear light path.
[0045] The advantages of a point light source with a small volume and a linear optical path in an embodiment of the present utility model are: first, the structure is small and compact, which is more suitable for the field of automated detection with higher precision requirements; second, by adjusting the point light source to a linear optical path, a good irradiation light area is provided for the field of automated detection; third, in summary, the advantages of the small and compact structure of the point light source and the advantages of the linear optical path emitted by the linear optical path are combined together.
[0046] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A point light source with a small volume and a linear optical path, characterized in that: The invention comprises a housing (1), wherein an installation cavity (2) is provided inside one end of the housing (1), a placement surface (20) is provided at one end of the installation cavity (2), an LED lamp bead (3) is placed on the placement surface (20), an aspheric lens structure (5) is installed on the installation cavity (2), the LED lamp bead (3) is installed at one end of the aspheric lens structure (5), and the aspheric lens structure (5) is used to adjust the light path of the point light source emitted by the LED lamp bead (3) to a linear light path.
2. A point light source with a small volume and a linear optical path according to claim 1, characterized in that: The mounting cavity (2) is respectively provided with a first cross section (21) and a second cross section (22) arranged orthogonally to the first cross section (21); in the direction of the first cross section (21), the aspheric lens structure (5) presents a first elliptical cross section shape (53); the first elliptical cross section shape (53) is used to adjust the point light source light path emitted by the LED lamp bead (3) in the direction of the first cross section (21) to a first linear light path (51); in the direction of the second cross section (22), the aspheric lens structure (5) presents a second elliptical cross section shape (54); the second elliptical cross section shape (54) is used to adjust the point light source light path emitted by the LED lamp bead (3) in the direction of the second cross section (22) to a second linear light path (52); the first linear light path (51) and the second linear light path (52) are superimposed to form a planar linear light path.
3. A point light source with a small volume and a linear optical path according to claim 1, characterized in that: The housing (1) is externally connected to a power line (6), and the power line (6) is electrically connected to the LED lamp bead (3).
4. A point light source with a small volume and a linear optical path according to claim 1, characterized in that: A placement base (4) is provided at one end of the aspheric lens structure (5).
5. A point light source with a small volume and a linear optical path according to claim 4, characterized in that: A clamping block (41) is respectively installed on both sides of one end of the placement base (4), and the clamping block (41) is clamped on the placement surface (20) of the installation cavity (2).
6. A point light source with a small volume and a linear light path according to claim 4, characterized in that: One end of the placement base (4) is provided with a placement cavity (42) for placing the LED lamp bead (3).
7. A point light source with a small volume and a linear optical path according to claim 4, characterized in that: One end of the housing (1) is provided with a mounting insert (11), one end of the mounting insert (11) is provided with a mounting cover (12), and the mounting cavity (2) is located inside one end of the housing (1), inside the mounting insert (11) and between the inner side of the mounting cover (12).
8. A point light source with a small volume and a linear optical path according to claim 7, characterized in that: One end of the placement base (4) has a boss (43), the boss (43) abuts against the inner wall of the installation insert (11), the installation cover (12) abuts against the aspheric lens structure (5), and an illumination window (120) is provided in the middle of the installation cover (12), and the illumination window (120) allows the aspheric lens structure (5) to extend.
9. The point light source with a small volume and a linear optical path according to claim 7, characterized in that: The housing (1) and the mounting insert (11) are connected together by bolts.
10. The point light source with a small volume and a linear optical path according to claim 1, characterized in that: One end of the housing (1) is provided with a plurality of heat dissipation fins (13).
Citation Information
Patent Citations
Coaxial point light source
CN214369453U