Multifunctional 2-ethyl anthraquinone refining kettle
Through the dual feeding system, vacuum heating and high-efficiency evaporation technology, multi-dimensional stirring and tumbling mechanism, and internal and external heating coordinated technology, the problems of uneven heating, low stirring efficiency and high energy consumption of traditional 2-ethylanthraquinone refining kettles have been solved, and an efficient and energy-saving refining process has been achieved.
Patent Information
- Application Number
- CN202422834377.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Traditional 2-ethylanthraquinone refining kettles have problems such as uneven heating, low stirring efficiency, high energy consumption and limited processing capacity.
It adopts a dual feeding system, vacuum heating and high-efficiency evaporation technology, multi-dimensional stirring and tumbling mechanism, low-friction rotation design and internal and external heating coordinated technology, combined with intelligent control and energy-saving optimization to achieve uniform heating, efficient stirring and low energy consumption.
The purification efficiency and product quality of 2-ethylanthraquinone are significantly improved, production costs are reduced, and the service life of equipment is extended.
Smart Images

Figure CN223404420U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to industrial production, and particularly relates to a multifunctional 2-ethylanthraquinone refining kettle. Background Art
[0002] 2-Ethylanthraquinone is an important organic chemical raw material, primarily used in the production of hydrogen peroxide, dye intermediates, and photocurable resin catalysts. In industrial production, the purification of 2-ethylanthraquinone is crucial for improving product purity and production efficiency. Traditional refining processes suffer from uneven heating, inefficient stirring, and high energy consumption. To address these issues, researchers and engineers are constantly exploring new refining technologies and equipment designs.
[0003] Traditional refining reactors typically rely solely on external heating, resulting in uneven heating of the internal solution, impacting refining efficiency and product quality. Conventional stirring mechanisms often fail to effectively promote solution turbulence, leading to low heating efficiency and the formation of a sludge, which compromises product quality. Furthermore, the lack of effective integrated internal and external heating technology results in high energy consumption during the heating process and increased production costs. A single feed method limits the equipment's processing capacity and flexibility.
[0004] The utility model proposes a multifunctional refining kettle for refining 2-ethylanthraquinone, aiming to solve key problems in traditional refining technology such as uneven heating, low stirring efficiency, high energy consumption and limited processing capacity. Utility Model Content
[0005] The purpose of the utility model is to provide a multifunctional 2-ethylanthraquinone refining kettle to solve the problems of uneven heating, low stirring efficiency and high energy consumption in the traditional refining process proposed in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multifunctional 2-ethylanthraquinone refining kettle, comprising a kettle body, wherein the left and right sides of the upper end of the kettle body are connected to a feed pipe, the front side of the lower end of the kettle body is connected to a slag discharge pipe, a manhole is provided on the front side of the upper end of the kettle body, the center of the upper end of the kettle body is connected to a filter tube, the center of the upper end of the filter tube is connected to a guide pipe, a plurality of supporting legs are fixedly connected to the outer side of the lower end of the kettle body, a heating jacket is sleeved on the outside of the kettle body, a stirring motor is fixedly connected to the center of the lower end of the kettle body, a stirring shaft is rotatably connected to the center of the upper end of the stirring motor through a rotating shaft, and the stirring shaft is rotatably connected to the inside of the kettle body, the rotating shaft passes through the center of the lower end of the kettle body, a plurality of upward stirring blades are provided on the lower side of the stirring shaft, and the plurality of upward stirring blades are fixedly connected to the outside of the rotating shaft.
[0007] Preferably, a limit fixing ring is fixedly connected to the upper side of the cylindrical inner wall of the kettle body, and the lower end of the limit fixing ring and the upper end of the inner wall of the lower end of the kettle body are both rotatably connected to the limit rotating ring.
[0008] Preferably, a plurality of external stirring blades are fixedly connected between the two limiting swivels, and the two limiting swivels and the plurality of external stirring blades are rotatably connected to the outside of the interior of the kettle body.
[0009] Preferably, the outer wall of the limiting rotating ring away from the outer stirring blade and the outer wall of the cylinder are arranged to have a convex arc surface at the intersection, and a plurality of balls are connected in a rolling manner inside the arc surface.
[0010] Preferably, the outer wall of the lower end of the limiting fixing ring and the inner wall of the lower end of the kettle body are arranged at the intersection with the inner wall of the kettle body cylinder, and rolling grooves are opened inside the two concave arc surfaces, and multiple balls on the upper and lower sides are respectively rolled and connected inside the two rolling grooves.
[0011] Preferably, an internal tooth groove is opened inside the lower side of the inner wall of the lower limit ring cylinder, and a connecting gear is rollingly connected inside the rear end of the internal tooth groove, and the connecting gear is rotatably connected to the rear side of the inner wall of the lower end of the kettle body through a fixed shaft.
[0012] Preferably, the front end of the connecting gear is rollingly connected to a transmission gear, and the transmission gear is located between the inner wall of the lower end of the kettle body and the multiple upwelling stirring blades, and the connecting gear is meshed with the internal tooth groove and the transmission gear.
[0013] Preferably, multiple connecting rods are connected to the outer side of the upper end of the heating sleeve, and the multiple connecting rods are all inserted into the upper end of the kettle body, and the lower ends of the multiple connecting rods are connected to the side away from the support legs, and the multiple heating rods are all located between the stirring shaft and the multiple outer stirring blades.
[0014] Compared with the prior art, the present invention provides a multifunctional 2-ethylanthraquinone refining kettle, which has the following beneficial effects:
[0015] 1. Dual feed and intelligent slag discharge system: Dual feed pipes are located on both sides of the top of the equipment, allowing for simultaneous or separate addition of 2-ethylanthraquinone crude solution, significantly improving the equipment's processing capacity and flexibility. A slag discharge pipe is located on the front of the lower end of the equipment to ensure timely and effective discharge of slag during the refining process, avoiding impacts on solution purity and equipment efficiency.
[0016] 2. Vacuum Heating and High-Efficiency Evaporation Technology: A vacuum environment combined with a heating jacket significantly lowers the boiling point of the crude 2-ethylanthraquinone solution, accelerating the evaporation process and improving evaporation efficiency. A filter element is installed inside the filter tube to effectively filter impurities in the gas, ensuring the purity of the refined product.
[0017] 3. Multi-dimensional stirring and turbulence mechanism: Multiple upward stirring blades installed on the lower side of the stirring shaft are driven by the stirring motor to promote vertical turbulence of the solution, ensuring uniform heating and preventing the formation of slag. The counter-rotation of the stirring shaft, the limiting ring at the lower end of the kettle body, and the outer stirring blades form internal and external vortices, further enhancing the turbulence of the solution, improving refining efficiency and product quality.
[0018] 4. Low friction and high efficiency rotation design: The limit ring and the inner wall of the kettle body are designed with balls and grooves to effectively reduce friction, reduce energy loss, extend the service life of the equipment and improve stirring efficiency.
[0019] 5. Internal and external heating synergistic technology: The internal and external heating combination design of the heating jacket and the heating rod realizes synchronous and efficient heating of the inside and outside of the kettle body, significantly improving the heating efficiency, accelerating the evaporation speed, and increasing the overall refining rate.
[0020] 6. Intelligent control and energy-saving optimization: By optimizing the coordinated control of the stirring motor, heating jacket and heating rod, the refining process can be automated and energy-saving, reducing production costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the 2-ethylanthraquinone refining kettle of the present utility model.
[0022] Figure 2 It is a schematic diagram of the three-dimensional cross-sectional structure of the 2-ethylanthraquinone refining kettle of the present utility model.
[0023] Figure 3 This is a schematic diagram of the connection structure of the stirring motor of the present utility model.
[0024] Figure 4 This is a schematic diagram of the connection structure of the heating sleeve of the present invention.
[0025] Figure 5 This is a schematic diagram of the limit swivel connection structure of the utility model.
[0026] Figure 6 This is a schematic diagram of the connecting gear connection structure of the present utility model.
[0027] In the figure: 1. Kettle body; 2. Feed pipe; 3. Slag discharge pipe; 4. Manhole; 5. Filter tube; 6. Outlet pipe; 7. Support leg; 8. Heating jacket; 9. Stirring motor; 10. Stirring shaft; 11. Upwelling stirring blade; 12. Positioning fixed ring; 13. Positioning rotating ring; 14. External stirring blade; 15. Ball; 16. Rolling groove; 17. Internal tooth groove; 18. Connecting gear; 19. Fixed shaft; 20. Transmission gear; 21. Connecting rod; 22. Heating rod. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] The utility model provides Figures 1-6 The multifunctional 2-ethylanthraquinone refining kettle shown in the figure comprises a kettle body 1, wherein the left and right sides of the upper end of the kettle body 1 are connected with a feed pipe 2, the front side of the lower end of the kettle body 1 is connected with a slag discharge pipe 3 for discharging the paste slag produced during the refining process, a manhole 4 is provided on the front side of the upper end of the kettle body 1, a filter tube 5 is connected at the center of the upper end of the kettle body 1, and a discharge pipe 6 is connected at the center of the upper end of the filter tube 5, a plurality of supporting legs 7 are fixedly connected to the outer side of the lower end of the kettle body 1, a heating jacket 8 is sleeved on the outside of the kettle body 1, a stirring motor 9 is fixedly connected to the center of the lower end of the kettle body 1, a stirring shaft 10 is rotatably connected to the center of the upper end of the stirring motor 9 through a rotating shaft, and the stirring shaft 10 is rotatably connected to the inside of the kettle body 1, and the rotating shaft passes through the center of the lower end of the kettle body 1, a plurality of upward stirring blades 11 are provided on the lower side of the stirring shaft 10, and the plurality of upward stirring blades 11 are fixedly connected to the outside of the rotating shaft. In the process of refining 2-ethylanthraquinone, the crude 2-ethylanthraquinone solution is fed into the kettle body 1 through the two feed pipes 2. The crude solution is introduced into the vacuum kettle body 1, and the heating jacket 8 on the outside of the kettle body 1 heats and evaporates the crude solution inside. The evaporated 2-ethylanthraquinone passes through the filter element provided in the filter tube 5 for filtration, and then is discharged through the outlet pipe 6 and condensed, thereby refining the crude solution of 2-ethylanthraquinone to obtain a more refined 2-ethylanthraquinone. The vacuum kettle body 1 can effectively lower the boiling point of the crude solution and improve the evaporation efficiency of 2-ethylanthraquinone. During heating and evaporation, the heated crude solution is stirred by the stirring shaft 10, causing the crude solution to rotate horizontally inside the kettle body 1. At the same time, the crude solution is pushed upward by multiple upwelling stirring blades 11 on the lower side of the stirring shaft 10, causing the crude solution to surge vertically inside the kettle body 1, making the heating of the crude solution more uniform, improving the temperature uniformity inside the crude solution, and preventing the formation of sediment and resulting in the formation of paste residue, thereby improving the refining efficiency and quality of 2-ethylanthraquinone.
[0030] Preferably, a limited fixing ring 12 is fixedly connected to the upper side of the cylindrical inner wall of the kettle body 1, and the lower end of the limited fixing ring 12 and the upper end of the inner wall of the lower end of the kettle body 1 are both rotatably connected to a limited rotating ring 13. A plurality of external stirring blades 14 are fixedly connected between the two limited rotating rings 13, and the two limited rotating rings 13 and the plurality of external stirring blades 14 are rotatably connected to the outside of the inside of the kettle body 1. An internal tooth groove 17 is provided inside the lower side of the cylindrical inner wall of the lower limiting rotating ring 13, and a connecting gear 18 is connected to the rear end of the internal tooth groove 17 in a rolling manner. The connecting gear 18 is rotatably connected to the rear side of the inner wall of the lower end of the kettle body 1 through a fixed shaft 19, and the front end of the connecting gear 18 is connected to a transmission gear 20 in a rolling manner, and the transmission gear 20 is located between the inner wall of the lower end of the kettle body 1 and the plurality of upwelling stirring blades 11. The connecting gear 18 is meshed with the internal tooth groove 17 and the transmission gear 20. In the process of driving the stirring shaft 10 and multiple upward stirring blades 11 to stir the crude solution, the stirring motor 9 can drive the two limiting rotating rings 13 and the multiple external stirring blades 14 to rotate as a whole through the transmission gear 20 and the transmission gear 20, the connecting gear 18 and the internal tooth groove 17 opened inside the inner wall of the lower side limiting rotating ring 13, so that the multiple external stirring blades 14 can stir the crude solution inside and outside the kettle body 1. Since the overall rotation direction of the connection between the two limiting rotating rings 13 and the multiple external stirring blades 14 is opposite to the rotation direction of the stirring shaft 10, the crude solution on the outside of the inside of the kettle body 1 and the crude solution inside the inside of the kettle body 1 rotate in opposite directions, so that a vortex can be formed between the crude solutions rotating in opposite directions inside and outside, which can effectively improve the uniformity of the temperature inside the crude solution and further improve the refining efficiency of 2-ethylanthraquinone.
[0031] Preferably, the outer wall of the end of the limiting ring 13 away from the outer stirring paddle 14 and the outer wall of the cylinder are arranged in a convex arc surface at the intersection, and a plurality of balls 15 are connected in a rolling manner inside the arc surface. The outer wall of the lower end of the limiting fixing ring 12 and the inner wall of the lower end of the kettle body 1 and the inner wall of the cylinder of the kettle body 1 are both arranged in a concave arc surface at the intersection, and rolling grooves 16 are provided inside the two concave arc surfaces, and a plurality of balls 15 on the upper and lower sides are respectively connected in a rolling manner inside the two rolling grooves 16. The two limiting rings 13 can rotate inside the kettle body 1 through the plurality of balls 15 and the two rolling grooves 16, and can reduce the friction between the inner wall of the kettle body 1 and the inner wall of the kettle body 1 by the rolling of the plurality of balls 15 in the rolling grooves 16, which can not only improve the service life of the limiting ring 13, but also reduce energy loss, making it more energy-efficient.
[0032] Preferably, a plurality of connecting rods 21 are connected to the outer side of the upper end of the heating sleeve 8, and the plurality of connecting rods 21 are all inserted into the upper end of the kettle body 1, and a heating rod 22 is connected to the side of the lower end of the plurality of connecting rods 21 away from the support leg 7, and the plurality of heating rods 22 are all located between the stirring shaft 10 and the plurality of outer stirring paddles 14. In the process of heating the test solution, the crude solution can be externally heated by the heating sleeve 8 outside the kettle body 1, and can also be internally heated by the plurality of heating rods 22 between the stirring shaft 10 and the plurality of outer stirring paddles 14, thereby improving the heating efficiency, and further improving the refining efficiency of 2-ethylanthraquinone.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A multifunctional 2-ethylanthraquinone refining kettle, characterized in that, The invention comprises a kettle body (1), wherein the left and right sides of the upper end of the kettle body (1) are connected to a feed pipe (2), the front side of the lower end of the kettle body (1) is connected to a slag discharge pipe (3), a manhole (4) is provided on the front side of the upper end of the kettle body (1), the center of the upper end of the kettle body (1) is connected to a filter pipe (5), the center of the upper end of the filter pipe (5) is connected to a guide pipe (6), the outer side of the lower end of the kettle body (1) is fixedly connected to a plurality of support legs (7), and the outer sleeve of the kettle body (1) is provided. A heating jacket (8) is connected, a stirring motor (9) is fixedly connected at the center of the lower end of the kettle body (1), a stirring shaft (10) is rotatably connected at the center of the upper end of the stirring motor (9) via a rotating shaft, and the stirring shaft (10) is rotatably connected to the inside of the kettle body (1), the rotating shaft passes through the center of the lower end of the kettle body (1), a plurality of upward stirring blades (11) are provided on the lower side of the stirring shaft (10), and the plurality of upward stirring blades (11) are fixedly connected to the outside of the rotating shaft.
2. The multifunctional 2-ethylanthraquinone refining kettle according to claim 1, characterized in that: The upper side of the cylindrical inner wall of the kettle body (1) is fixedly connected to a limit fixing ring (12), and the lower end of the limit fixing ring (12) and the upper end of the inner wall of the lower end of the kettle body (1) are both rotatably connected to a limit rotating ring (13).
3. The multifunctional 2-ethylanthraquinone refining kettle according to claim 2, characterized in that: A plurality of external stirring blades (14) are fixedly connected between the two limiting rotating rings (13), and the two limiting rotating rings (13) and the plurality of external stirring blades (14) are all rotatably connected to the outside of the interior of the kettle body (1).
4. The multifunctional 2-ethylanthraquinone refining kettle according to claim 3, characterized in that: The outer wall of the limiting rotating ring (13) at one end away from the outer stirring blade (14) and the outer wall of the cylinder are arranged in a convex arc surface, and a plurality of balls (15) are connected in a rolling manner inside the arc surface.
5. The multifunctional 2-ethylanthraquinone refining kettle according to claim 4, characterized in that: The intersection of the outer wall of the lower end of the limiting fixing ring (12) and the inner wall of the lower end of the kettle body (1) and the cylindrical inner wall of the kettle body (1) is arranged in a concave arc surface, and the inside of the two concave arc surfaces is provided with a rolling groove (16), and the multiple balls (15) on the upper and lower sides are respectively rolled and connected inside the two rolling grooves (16).
6. The multifunctional 2-ethylanthraquinone refining kettle according to claim 5, characterized in that: An inner tooth groove (17) is provided inside the lower inner wall of the cylindrical limiting ring (13) on the lower side, and a connecting gear (18) is rollingly connected inside the rear end of the inner tooth groove (17). The connecting gear (18) is rotatably connected to the rear side of the inner wall of the lower end of the kettle body (1) through a fixed shaft (19).
7. The multifunctional 2-ethylanthraquinone refining kettle according to claim 6, characterized in that: The front end of the connecting gear (18) is rollingly connected to a transmission gear (20), and the transmission gear (20) is fixedly connected to the outside of the rotating shaft of the stirring motor (9). The transmission gear (20) is located between the inner wall of the lower end of the kettle body (1) and the plurality of upwelling stirring blades (11). The connecting gear (18) is meshed with the inner tooth groove (17) and the transmission gear (20).
8. The multifunctional 2-ethylanthraquinone refining kettle according to claim 1, characterized in that: The outer side of the upper end of the heating sleeve (8) is connected to a plurality of connecting rods (21), and the plurality of connecting rods (21) are all inserted into the upper end of the kettle body (1); the lower ends of the plurality of connecting rods (21) are connected to a heating rod (22) on a side away from the support leg (7), and the plurality of heating rods (22) are all located between the stirring shaft (10) and the plurality of outer stirring blades (14).