Metal processing cooling liquid filter tank

By using multiple groups of filter units and hole designs in the coolant filter pool, solid debris in the coolant is gradually blocked, solving the problem of filter residue impact when the coolant flow rate is high, and achieving efficient filtration effects and low-cost filtration solutions.

CN223404573UActive Publication Date: 2025-10-03HUBEI XINCHUANGKE ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422625808.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-03
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

When the coolant flow rate is high, the common coolant filter box is prone to re-impact the settled filter residue, resulting in low filtration efficiency and effect.

Method used

It uses multiple groups of filter units, including a first mesh plate, a second mesh plate and a filter sponge. The hole diameter gradually decreases. Combined with the magnetic bottom plate and handle design, multiple filter chambers are formed to gradually block solid debris in the coolant.

Benefits of technology

The filter improves the efficiency and effect of coolant filtration, has a simple structure, low production cost, is easy to clean, and is suitable for high-efficiency coolant filtration treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of workpiece machining, in particular to a metal machining cooling liquid filtering pond which comprises a collecting pond, an opening is formed in the top of the collecting pond, a liquid inlet pipe is arranged at the top of one side of the collecting pond, a liquid discharging pipe is arranged at the bottom of the other side of the collecting pond, and at least two filtering units are arranged in the collecting pond. The adjacent filtering units are arranged at intervals so as to divide the inner space of the collecting pool into a plurality of filtering cavities, the filtering units are used for allowing cooling liquid to pass through and blocking solid scraps in the cooling liquid in the front filtering cavities, and the filtering units are vertically and detachably inserted into the collecting pool. According to the metal processing cooling liquid filter tank, due to the blocking effect of the filter units, filter residues with corresponding particle sizes cannot smoothly pass through the corresponding filter units all the time, the filtering efficiency and effect are obviously improved, efficient cooling liquid filtering treatment is facilitated, and the metal processing cooling liquid filter tank is simple in overall structure, low in manufacturing cost and suitable for popularization and application. And the filtering unit can be conveniently detached to be cleaned.
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Description

Technical Field

[0001] The present application relates to the technical field of workpiece processing, and in particular to a metal processing coolant filter tank. Background Art

[0002] Coolant refers to the liquid used to cool tools, drills, molds, products, etc. during machining. The amount used in factories is very large. In order to save costs, the coolant is filtered and recycled.

[0003] For example, the Chinese patent application number 202111277564.6 discloses a coolant filtration system, including a recovery tank, a filter box and a standby tank; the filter box is provided with an upper box port and a side box port, and a number of upper partitions, lower partitions and filter plates are arranged at intervals in the filter box, and the bottom of the upper partition is located above the inner bottom surface of the filter box; the side box port is openably covered with a box door; a liquid pump, a liquid extraction pipe and a liquid infusion pipe are installed between the filter box and the recovery tank, the liquid extraction pipe connects the liquid pump and the recovery tank, and the liquid infusion pipe connects the liquid pump and is connected to the inner side of the filter box; the standby tank is located on the side of the second side plate facing away from the first side plate, and the standby tank is connected to the filter box.

[0004] Regarding the above-mentioned related technologies, the inventors believe that there are the following technical defects that need to be improved:

[0005] Common coolant filter boxes only perform filtering treatment through main components such as upper baffles, lower baffles, and filter plates. Their essence is still based on sedimentation filtration treatment. When the coolant flow rate is large, it is easy to re-impact the settled filter residue, resulting in low filtration efficiency and effect, which is not conducive to efficient coolant filtration treatment. Utility Model Content

[0006] This application provides a metalworking coolant filter tank to improve the following technical problems:

[0007] Common coolant filter boxes only perform filtering treatment through main components such as upper baffles, lower baffles, and filter plates. Their essence is still based on sedimentation filtration treatment. When the coolant flow rate is large, it is easy to re-impact the settled filter residue, resulting in low filtration efficiency and effect, which is not conducive to efficient coolant filtration treatment.

[0008] This application provides a metalworking coolant filter tank, which adopts the following technical solution:

[0009] A metal processing coolant filter tank includes a collection tank, the top of the collection tank is provided with an opening, the top of one side of the collection tank is provided with a liquid inlet pipe, and the bottom of the other side of the collection tank is provided with a liquid discharge pipe. At least two groups of filter units are provided in the collection tank, and adjacent filter units are arranged at intervals to divide the internal space of the collection tank into multiple filter chambers. The filter units are used to allow coolant to pass through and block solid debris in the coolant in the filter chamber in front. The filter units are vertically detachable and plugged into the collection tank.

[0010] In a feasible technical solution of the present application, the distance between adjacent filter units is between 30-60 centimeters, and the number of the filter units is between 3-6 groups.

[0011] In a feasible technical solution of the present application, the filter unit includes a first mesh plate, a second mesh plate and a filter sponge, the filter sponge is clamped between the first mesh plate and the second mesh plate, and the filter sponge is provided with holes that increase the flow rate of the coolant.

[0012] In a feasible technical solution of the present application, the diameters of the holes on adjacent filter sponges gradually decrease, and the diameter of the holes on the filter sponge close to the liquid inlet pipe is the largest, and the diameter of the holes on the filter sponge close to the liquid discharge pipe is the smallest.

[0013] In a feasible technical solution of the present application, the filter unit further includes a handle, which is installed on the top of the first mesh plate and / or the second mesh plate, and the handle is L-shaped.

[0014] In a feasible technical solution of the present application, the filtration unit also includes a magnetic bottom plate, which is connected between the bottom of the first mesh plate and the bottom of the second mesh plate, and the inner bottom wall of the collection pool is provided with a magnet bar, which is used to magnetically fix the magnetic bottom plate.

[0015] In a feasible technical solution of the present application, the inner bottom wall of the collection tank is provided with an embedding groove, the magnet bar is embedded in the embedding groove, and the upper surface of the magnet bar is flush with the inner bottom wall of the collection tank.

[0016] In a feasible technical solution of the present application, a plurality of baffles are provided on the top of the inner wall of the collection tank, and a plug-in groove is formed between two adjacent baffles, and the filter unit is inserted into the collection tank through the plug-in groove.

[0017] In summary, this application includes at least one of the following beneficial technical effects:

[0018] When the coolant enters the first filter chamber from the liquid inlet pipe at high speed, multiple groups of filter units will gradually block the solid debris in the coolant in the corresponding filter chamber. Different from the traditional precipitation treatment method, even if the coolant impacts the filter residue again, the filter residue of the corresponding particle size will not be able to pass through the corresponding filter unit smoothly due to the blocking effect of the filter unit, thereby significantly improving the efficiency and effect of the filtration, which is conducive to efficient coolant filtration treatment. In addition, the overall structure is simple, the production cost is relatively low, and it is convenient to disassemble the filter unit for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] Figure 1 It is a structural schematic diagram of the metal processing coolant filter tank according to an embodiment of the present application.

[0021] Description of reference numerals:

[0022] 1. Collection tank; 11. Liquid inlet pipe; 12. Liquid discharge pipe; 13. Embedded groove;

[0023] 2. Filter unit; 21. First mesh plate; 22. Second mesh plate; 23. Filter sponge; 231. Holes; 24. Handle; 25. Magnetic bottom plate;

[0024] 3. Magnet strips;

[0025] 4. Baffle. DETAILED DESCRIPTION

[0026] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0027] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0028] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0030] The following is combined with Figure 1 This application is described in further detail.

[0031] The embodiment of the present application discloses a metal processing coolant filter tank. Figure 1 The metal processing coolant filter tank includes a collection tank 1, the top of the collection tank 1 is provided with an opening, the top of one side of the collection tank 1 is provided with a liquid inlet pipe 11, and the bottom of the other side of the collection tank 1 is provided with a liquid discharge pipe 12. At least two groups of filter units 2 are provided in the collection tank 1, and the adjacent filter units 2 are arranged at intervals to divide the internal space of the collection tank 1 into multiple filter chambers. The filter unit 2 is used to allow coolant to pass through and block solid debris in the coolant in the filter chamber in front. The filter unit 2 is vertically detachable and plugged into the collection tank 1.

[0032] A plurality of baffles 4 are provided on the top of the inner wall of the collection tank 1 , and a plug-in slot is formed between two adjacent baffles 4 , and the filter unit 2 is inserted into the collection tank 1 through the plug-in slot.

[0033] The beneficial technical effects of the metalworking coolant filter tank of the embodiment of the present application are roughly as follows:

[0034] When the coolant enters the first filter chamber from the liquid inlet pipe 11 at high speed, multiple groups of filter units 2 will gradually block the solid debris in the coolant in the corresponding filter chamber. Different from the traditional precipitation treatment method, even if the coolant impacts the filter residue again, due to the blocking effect of the filter unit 2, the filter residue of the corresponding particle size will never be able to pass through the corresponding filter unit 2 smoothly, thereby significantly improving the efficiency and effect of the filtration, which is conducive to efficient coolant filtration treatment. In addition, the overall structure is simple, the production cost is relatively low, and it is convenient to disassemble the filter unit 2 for cleaning.

[0035] In order to ensure that more filter residue can be stored in each filter chamber, the spacing between adjacent filter units 2 is between 30-60 cm (the preferred spacing is 50 cm), and the number of filter units 2 can be between 3-6 groups, so as to control the production cost and ensure the filtering effect. In this embodiment, the number of filter units 2 is preferably 3 groups.

[0036] In this embodiment, the filter unit 2 includes a first mesh plate 21, a second mesh plate 22 and a filter sponge 23. The filter sponge 23 is sandwiched between the first mesh plate 21 and the second mesh plate 22. The filter sponge 23 is provided with holes 231 for increasing the flow rate of the coolant, and the first mesh plate 21 and the second mesh plate 22 are stainless steel mesh plates.

[0037] The diameters of the holes 231 on adjacent filter sponges 23 gradually decrease, with the holes 231 on the filter sponge 23 closest to the inlet pipe 11 having the largest diameter and the holes 231 on the filter sponge 23 closest to the drain pipe 12 having the smallest diameter. By controlling the size of the holes 231, the coolant's retention time within the corresponding filter chamber can be controlled, indirectly affecting the extent to which the coolant is filtered by the filter assembly. Furthermore, the closer the coolant is to the drain pipe 12, the more difficult it is for the coolant to pass through the filter assembly, resulting in a more thorough filtration effect.

[0038] The filter unit 2 designed above has a simple structure, is easy to manufacture, and has a better filtering effect on the coolant.

[0039] In this embodiment, in order to facilitate the staff to disassemble and install the filter unit 2, the filter unit 2 also includes a handle 24, which is installed on the top of the first mesh plate 21 and / or the second mesh plate 22, and the handle 24 is L-shaped.

[0040] In this embodiment, in order to improve the stability of the filter unit 2 in the collection tank 1, the filter unit 2 also includes a magnetic bottom plate 25, which is connected between the bottom of the first mesh plate 21 and the bottom of the second mesh plate 22. The inner bottom wall of the collection tank 1 is provided with a magnet bar 3, which is used to magnetically fix the magnetic bottom plate 25.

[0041] In order to ensure the flatness of the inner bottom wall of the collection tank 1, so that the staff can quickly clean the filter residue accumulated on the inner bottom wall of the collection tank 1 after all the filter units 2 are removed, the inner bottom wall of the collection tank 1 is provided with a groove 13, and the magnet bar 3 is embedded in the groove 13, and the upper surface of the magnet bar 3 is flush with the inner bottom wall of the collection tank 1.

[0042] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application should be included in the scope of protection of the present application.

Claims

1. A metal processing coolant filter tank, characterized in that: The invention comprises a collecting tank (1), wherein the top of the collecting tank (1) is provided with an opening, the top of one side of the collecting tank (1) is provided with a liquid inlet pipe (11), and the bottom of the other side of the collecting tank (1) is provided with a liquid discharge pipe (12), at least two groups of filter units (2) are provided in the collecting tank (1), and adjacent filter units (2) are arranged at intervals to divide the internal space of the collecting tank (1) into a plurality of filter chambers, the filter units (2) are used to allow coolant to pass through and to block solid debris in the coolant in the filter chamber in front, and the filter units (2) are vertically detachable and plugged into the collecting tank (1).

2. The metalworking coolant filter tank according to claim 1, characterized in that: The spacing between adjacent filter units (2) is between 30-60 centimeters, and the number of filter units (2) is between 3-6 groups.

3. The metalworking coolant filter tank according to claim 1, characterized in that: The filter unit (2) comprises a first mesh plate (21), a second mesh plate (22) and a filter sponge (23); the filter sponge (23) is sandwiched between the first mesh plate (21) and the second mesh plate (22); and the filter sponge (23) is provided with holes (231) for increasing the flow rate of the coolant.

4. The metalworking coolant filter tank according to claim 3, characterized in that: The diameters of the holes (231) on adjacent filter sponges (23) gradually decrease, and the diameter of the holes (231) on the filter sponge (23) close to the liquid inlet pipe (11) is the largest, and the diameter of the holes (231) on the filter sponge (23) close to the liquid discharge pipe (12) is the smallest.

5. The metalworking coolant filter tank according to claim 3, characterized in that: The filter unit (2) further comprises a handle (24), the handle (24) being mounted on the top of the first mesh plate (21) and / or the second mesh plate (22), and the handle (24) being L-shaped.

6. The metalworking coolant filter tank according to claim 3, characterized in that: The filtering unit (2) further comprises a magnetic bottom plate (25), wherein the magnetic bottom plate (25) is connected between the bottom of the first mesh plate (21) and the bottom of the second mesh plate (22), and the inner bottom wall of the collection tank (1) is provided with a magnet bar (3), wherein the magnet bar (3) is used for magnetically fixing the magnetic bottom plate (25).

7. The metalworking coolant filter tank according to claim 6, characterized in that: The inner bottom wall of the collection tank (1) is provided with an embedding groove (13), the magnet bar (3) is embedded in the embedding groove (13), and the upper surface of the magnet bar (3) is flush with the inner bottom wall of the collection tank (1).

8. The metalworking coolant filter tank according to claim 1, characterized in that: A plurality of baffles (4) are provided on the top of the inner side wall of the collection tank (1), and a plug-in slot is formed between two adjacent baffles (4), and the filter unit (2) is inserted into the collection tank (1) through the plug-in slot.

Citation Information

Patent Citations

  • Cooling liquid filtering system

    CN113893589A