Automatic dripping system capable of setting different flow rates
The flow rate controller and electrochemical sensor in the automatic dripping system detect the parameters of the dripping liquid and adjust the flow rate and temperature, which solves the problem that the existing system cannot flexibly adjust the flow rate, achieves the stability and uniformity of the dripping process, and improves product quality.
Patent Information
- Application Number
- CN202422631967.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The existing dripping system cannot flexibly adjust the flow rate according to the different characteristics of the dripping liquid, resulting in an uneven dripping process and affecting product quality.
An automatic dripping system is used, which includes a flow rate controller, an electrochemical sensor and a data storage module. By detecting parameters such as the molecular weight, viscosity and reactivity of the dripping liquid, the flow rate is automatically adjusted, and the temperature is adjusted according to the characteristics of the dripping liquid to optimize the dripping process.
The flow rate and temperature are automatically adjusted according to the characteristics of the dropping liquid, ensuring the stability and uniformity of the dropping process and improving product quality.
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Figure CN223404875U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of chemical production technology, and in particular to an automatic dripping system capable of setting different flow rates. Background Art
[0002] In the chemical production process, it is necessary to adjust the dropping speed according to the characteristics of different dropping liquids to ensure that the dropping liquid can be added to the reactor evenly and at an appropriate speed.
[0003] Existing droplet addition systems mostly use a fixed flow rate for droplet addition and cannot be flexibly adjusted according to the different characteristics of the droplet addition liquid. Currently commonly used droplet addition systems usually use pumps or valves to control the flow rate of the droplet addition liquid. However, these systems often lack adaptability to the characteristics of different droplet addition liquids and cannot flexibly adjust the flow rate according to the molecular weight, viscosity, and reactivity of the droplet addition liquid, resulting in an uneven droplet addition process and affecting product quality. Utility Model Content
[0004] In view of the deficiencies of the prior art, the present invention provides an automatic dripping system capable of setting different flow rates, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical solution: an automatic dripping system that can set different flow rates, including a reactor, the top of the reactor is fixedly connected to a connecting pipe, the outer edge of the connecting pipe is threadedly connected to a threaded pipe, the inner wall of the threaded pipe away from one end of the connecting pipe is threadedly connected to a dripping tube, the outer edge of the dripping tube is fixedly equipped with a protective cover, the inner wall of the protective cover is fixedly equipped with a heating tube, the outer edge of the dripping tube is fixedly equipped with a flow rate controller, the inner cavity of the flow rate controller is respectively fixedly equipped with an electrochemical sensor and a data storage module, the outer edge of the reactor is fixedly equipped with a side panel, and the outer side of the side panel is fixedly equipped with a control panel.
[0006] As a preferred embodiment, the bottom of the reactor is annularly fixedly connected with five supporting legs, and the bottoms of the five supporting legs are fixedly installed with anti-skid pads, and the five anti-skid pads are all made of rubber.
[0007] By adopting the above technical solution, the device can play a supporting role, thereby ensuring that the device is stably placed on the ground and prevented from tipping over easily.
[0008] As a preferred embodiment, the dripping tube and the protective cover are both made of aluminum, and the heating tube is spirally arranged on the outer edge of the dripping tube.
[0009] By adopting the above technical solution, the flow rate controller can quickly transmit the temperature to the dropping tube during heating, and then adjust its temperature according to the characteristics of the dropping liquid to further optimize the dropping process.
[0010] As a preferred embodiment, the flow rate controller, the electrochemical sensor and the control panel are electrically connected, and the flow rate controller, the data storage module and the control panel are electrically connected.
[0011] By adopting the above technical solution, an electrochemical sensor can be used to detect parameters such as the molecular weight, viscosity and reactivity of the dropping liquid, and the opening of the flow rate controller can be automatically adjusted according to these parameters, thereby controlling the flow rate of the dropping liquid. The data storage module can be used to store the characteristic parameters of different dropping liquids and the corresponding optimal flow rate data. Before dropping, the user can input the type of dropping liquid through the control panel, so that the flow rate controller automatically matches and sets the optimal flow rate.
[0012] As a preferred embodiment, the inner cavity of the reactor is fixedly equipped with a monitoring sensor, and the control panel, the monitoring sensor and the flow rate controller are electrically connected.
[0013] By adopting the above technical solution, the flow rate of the droplet can be dynamically adjusted according to real-time reaction data to ensure the stability and uniformity of the reaction process.
[0014] As a preferred embodiment, the outer diameters of the connecting tube and the dripping tube are consistent, the outer edges of the connecting tube and the dripping tube close to each other are both provided with external threads, and the threaded tubes are commonly threadedly connected to the outer edges of the connecting tube and the dripping tube.
[0015] By adopting the above technical solution, the connecting pipe and the dripping tube can be quickly connected by using the threaded pipe, and the dripping liquid can be discharged into the inner cavity of the reactor by using the dripping tube and the connecting pipe.
[0016] Beneficial effects of this application:
[0017] 1. This is an automatic dripping system that can set different flow rates. It uses an electrochemical sensor to detect parameters such as the molecular weight, viscosity, and reactivity of the dripping liquid, and automatically adjusts the opening of the flow rate controller according to these parameters, thereby controlling the flow rate of the dripping liquid. The data storage module can be used to store the characteristic parameters of different dripping liquids and the corresponding optimal flow rate data. Before dripping, the user can input the type of dripping liquid through the control panel, so that the flow rate controller automatically matches and sets the optimal flow rate. In addition, the flow rate controller can quickly transfer the temperature to the dripping tube during heating, and then adjust its temperature according to the characteristics of the dripping liquid to further optimize the dripping process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the three-dimensional structure of this application;
[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of this application;
[0020] Figure 3 This is a schematic diagram of the monitoring sensor structure of this application.
[0021] Numbers in the figure: 1. Reactor; 2. Support legs; 3. Anti-slip pad; 4. Connecting pipe; 5. Threaded pipe; 6. Dropping tube; 7. Protective cover; 8. Heating tube; 9. Flow rate controller; 10. Electrochemical sensor; 11. Data storage module; 12. Side panel; 13. Control panel; 14. Monitoring sensor. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0023] Reference Figure 1-3 , an automatic dripping system capable of setting different flow rates, comprising a reactor (1), a connecting pipe 4 fixedly connected to the top of the reactor 1, a threaded pipe 5 threadedly connected to the outer edge of the connecting pipe 4, a dripping pipe 6 threadedly connected to the inner wall of the threaded pipe 5 away from the connecting pipe 4, a protective cover 7 fixedly mounted on the outer edge of the dripping pipe 6, a heating pipe 8 fixedly mounted on the inner wall of the protective cover 7, a flow rate controller 9 fixedly mounted on the outer edge of the dripping pipe 6, an electrochemical sensor 10 and a data storage module 11 fixedly mounted on the inner cavity of the flow rate controller 9, a side panel 12 fixedly mounted on the outer edge of the reactor 1, and a control panel 13 fixedly mounted on the outer side of the side panel 12.
[0024] See Figure 1 The bottom of the reactor 1 is annular and fixedly connected with five supporting legs 2, and the bottoms of the five supporting legs 2 are fixedly installed with anti-slip pads 3. The five anti-slip pads 3 are all made of rubber, so that the device can play a supporting role, thereby ensuring that the device is stably placed on the ground and prevented from tipping over easily.
[0025] See Figure 2 The dripping tube 6 and the protective cover 7 are both made of aluminum. The heating tube 8 is spirally arranged on the outer edge of the dripping tube 6, so that the flow rate controller 9 can quickly transfer the temperature to the dripping tube 6 during heating, and then adjust its temperature according to the characteristics of the dripping liquid to further optimize the dripping process.
[0026] See Figure 2The flow rate controller 9, the electrochemical sensor 10 and the control panel 13 are electrically connected, and the flow rate controller 9, the data storage module 11 and the control panel 13 are electrically connected, so that the electrochemical sensor 10 can be used to detect parameters such as the molecular weight, viscosity and reaction activity of the dropping liquid, and automatically adjust the opening of the flow rate controller 9 according to these parameters, thereby controlling the flow rate of the dropping liquid. The data storage module 11 can be used to store the characteristic parameters of different dropping liquids and the corresponding optimal flow rate data. Before dropping, the user can input the type of dropping liquid through the control panel 13, so that the flow rate controller 9 automatically matches and sets the optimal flow rate.
[0027] See Figure 3 The inner cavity of the reactor 1 is fixedly equipped with a monitoring sensor 14. The control panel 13, the monitoring sensor 14 and the flow rate controller 9 are electrically connected, so that the flow rate of the droplet can be dynamically adjusted according to the real-time reaction data to ensure the stability and uniformity of the reaction process.
[0028] See Figure 1 - Figure 3 The outer diameters of the connecting tube 4 and the dripping tube 6 are consistent, and the outer edges of the connecting tube 4 and the dripping tube 6 that are close to each other are both provided with external threads. The threaded tube 5 is threadedly connected to the outer edges of the connecting tube 4 and the dripping tube 6, so that the threaded tube 5 can be used to quickly connect the connecting tube 4 and the dripping tube 6, and then the dripping liquid can be discharged into the inner cavity of the reactor 1 through the dripping tube 6 and the connecting tube 4.
[0029] Working principle: First, the dripping liquid can be discharged into the inner cavity of the reactor 1 by using the dripping tube 6 and the connecting tube 4, and then the electrochemical sensor 10 can be used to detect parameters such as the molecular weight, viscosity and reaction activity of the dripping liquid, and automatically adjust the opening of the flow rate controller 9 according to these parameters, so as to control the flow rate of the dripping liquid. The data storage module 11 can be used to store the characteristic parameters of different dripping liquids and the corresponding optimal flow rate data. Before dripping, the user can input the type of dripping liquid through the control panel 13, so that the flow rate controller 9 automatically matches and sets the optimal flow rate, and the flow rate controller 9 can quickly transfer the temperature to the dripping tube 6 when heated, and then adjust its temperature according to the characteristics of the dripping liquid to further optimize the dripping process. For example, for a dripping liquid with a higher viscosity, its viscosity can be reduced by heating to improve the uniformity of dripping.
[0030] The above is only a preferred specific implementation method of the present application, but the scope of protection of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present application within the technical scope disclosed in the present application, and they should be covered by the scope of protection of the present application.
Claims
1. An automatic dripping system capable of setting different flow rates, comprising a reactor (1), characterized in that: The top of the reactor (1) is fixedly connected to a connecting pipe (4), the outer edge of the connecting pipe (4) is threadedly connected to a threaded pipe (5), the inner wall of the threaded pipe (5) away from the connecting pipe (4) is threadedly connected to a dripping pipe (6), the outer edge of the dripping pipe (6) is fixedly equipped with a protective cover (7), the inner wall of the protective cover (7) is fixedly equipped with a heating pipe (8), the outer edge of the dripping pipe (6) is fixedly equipped with a flow rate controller (9), the inner cavity of the flow rate controller (9) is respectively fixedly equipped with an electrochemical sensor (10) and a data storage module (11), the outer edge of the reactor (1) is fixedly equipped with a side panel (12), and the outer side of the side panel (12) is fixedly equipped with a control panel (13).
2. The automatic dripping system capable of setting different flow rates according to claim 1, characterized in that: The bottom of the reactor (1) is annularly fixedly connected with five supporting legs (2), and the bottoms of the five supporting legs (2) are all fixedly installed with anti-slip pads (3), and the five anti-slip pads (3) are all made of rubber.
3. The automatic dripping system capable of setting different flow rates according to claim 1, characterized in that: The dripping tube (6) and the protective cover (7) are both made of aluminum, and the heating tube (8) is spirally arranged on the outer edge of the dripping tube (6).
4. The automatic dripping system capable of setting different flow rates according to claim 1, characterized in that: The flow rate controller (9), the electrochemical sensor (10) and the control panel (13) are electrically connected, and the flow rate controller (9), the data storage module (11) and the control panel (13) are electrically connected.
5. The automatic dripping system capable of setting different flow rates according to claim 1, characterized in that: The inner cavity of the reactor (1) is fixedly equipped with a monitoring sensor (14), and the control panel (13), the monitoring sensor (14) and the flow rate controller (9) are electrically connected.
6. The automatic dripping system capable of setting different flow rates according to claim 1, characterized in that: The outer diameters of the connecting tube (4) and the dripping tube (6) are consistent, and the outer edges of the connecting tube (4) and the dripping tube (6) close to each other are both provided with external threads, and the threaded tube (5) is threadedly connected to the outer edges of the connecting tube (4) and the dripping tube (6).