Adjustable ceramic raw material iron removal machine

Abstract

The utility model discloses an adjustable ceramic raw material iron removal machine, which belongs to the field of iron removal machines and comprises a case, a crushing box is arranged on the upper surface of the case, a feeding hopper is fixedly mounted on the upper surface of the case, a jolting component and a cleaning component are arranged in the case, and the jolting component comprises a first motor fixedly mounted on the inner bottom wall of the case. A driving shaft is fixedly mounted at the output end of the first motor, a cam is fixedly mounted on the outer surface of the driving shaft, and through arrangement of the bumping assembly, in the iron removal process, raw materials fall onto the surface of the iron removal plate, and the first motor is synchronously started to drive the cam to rotate, so that the iron removal plate moves up and down repeatedly; ceramic raw materials on the surface are driven in the up-and-down repeated movement process of the iron removal plate, so that the activity of the ceramic raw materials on the surface of the iron removal plate is improved, magnetic materials in the ceramic raw materials are separated through the magnetism of the iron removal plate, and the iron removal effect of the iron removal machine is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of iron removers, in particular to an adjustable iron remover for ceramic raw materials. Background Art

[0002] Ceramics are products made by firing natural silicates such as clay as the main raw materials. Since most of the raw materials are minerals from the earth's crust, they contain a certain amount of iron. When manufacturing ceramics, the use of raw materials containing iron will cause black spots on the produced ceramic products, seriously affecting product quality. In view of this, iron removal of raw materials is an important link in ceramic production.

[0003] In the process of removing iron from ceramic raw materials, the existing adjustable ceramic raw material remover has a low activity when the single processing amount of ceramic raw materials is large, making it difficult for the magnetic material inside the raw material to be completely separated by the magnetic force of the iron removal plate, thereby greatly reducing the iron removal effect of the raw material remover. In addition, the staff needs to manually remove the magnetic material on the surface of the iron removal plate, which greatly increases the workload of the staff, is time-consuming and labor-intensive, and reduces the working efficiency of the device.

[0004] Therefore, the utility model provides an adjustable ceramic raw material iron remover to solve the above problems Utility Model Content

[0005] (1) Technical problems solved

[0006] The utility model provides an adjustable ceramic raw material iron remover, aiming to solve the existing problems raised in the background technology.

[0007] (2) Technical solution

[0008] To achieve the above objectives, the present invention provides the following technical solutions:

[0009] The machine comprises a chassis, a crushing box is provided on the upper surface of the chassis, a feed hopper is fixedly installed on the upper surface of the chassis, and a bumping assembly and a cleaning assembly are provided inside the chassis;

[0010] The bump assembly includes a first motor fixedly mounted on the inner bottom wall of the chassis, a drive shaft fixedly mounted on the output end of the first motor, a cam fixedly mounted on the outer surface of the drive shaft, a driven frame overlapped on the upper surface of the cam, iron removal plates fixedly mounted on both ends of the upper surface of the driven frame, side baffles fixedly mounted on both ends of the iron removal plates, guide columns fixedly mounted on both sides of one side surface of the side baffles, guide grooves are opened on both sides of the inner side wall of the chassis, the guide columns are slidably connected to the inside of the guide grooves, and raw material frames are placed on both sides of the inner side wall of the chassis.

[0011] As a preferred technical solution of the present application, the cleaning assembly includes a second motor fixedly mounted on the side surface of the chassis, a bidirectional screw rod is fixedly mounted on the output end of the second motor, and sliding blocks are threadedly connected on both sides of the outer surface of the bidirectional screw rod.

[0012] As a preferred technical solution of the present application, side rods are fixedly installed on both side surfaces of the sliding block, the outer surfaces of the side rods are slidably connected to guide rails, a clamping block is fixedly installed on one end of the side rod, and a telescopic column is fixedly installed on the lower surface of the clamping block.

[0013] As a preferred technical solution of the present application, a return spring is provided inside the telescopic column, and a scraper is fixedly installed on one end of the telescopic column on one side, the bottom of the scraper is adapted to the surface of the iron removal plate, and a fixing rod is fixedly installed on the side surface of the guide rail, and the fixing rod is fixedly installed on the inner wall of the chassis.

[0014] As a preferred technical solution of the present application, a screening plate is fixedly installed on the upper surface of the chassis, and adjustment plates are slidably connected on both sides of the inner top wall of the chassis. A threaded rod is threadedly connected to the surface of the adjustment plate, a driving handle is fixedly installed on one end of the threaded rod, and a stabilizing rod is rotatably connected to one end of the threaded rod, and the stabilizing rod is fixedly installed on the inner wall of the chassis.

[0015] As a preferred technical solution of the present application, a column is provided inside the feed hopper, a crushing motor is provided inside the column, a rotating shaft is fixedly installed on the output end of the crushing motor, crushing blades are fixedly installed on the outer surface of the rotating shaft, a connecting rod is fixedly installed on the outer surface of the rotating shaft, an arc plate is fixedly installed on one end of the connecting rod, and the arc plate is slidably connected to the inner wall of the crushing box.

[0016] As a preferred technical solution of the present application, a support plate is fixedly installed on the inner wall of the chassis, a magnet box is placed on the upper surface of the support plate, and a plurality of box doors are opened on the surface of the chassis.

[0017] As a preferred technical solution of the present application, a partition plate is fixedly installed inside the chassis, and guide plates are fixedly installed on both sides of the partition plate.

[0018] (3) Beneficial effects

[0019] 1. Through the setting of the bumping component, during the iron removal process, the raw materials fall onto the surface of the iron removal plate, and the first motor is started synchronously to drive the cam to rotate, so that the iron removal plate moves up and down repeatedly. During the process of the iron removal plate moving up and down repeatedly, the ceramic raw materials on the surface are driven, thereby increasing the activity of the ceramic raw materials on the surface of the iron removal plate, and the magnetic material inside the ceramic raw materials is separated by the magnetism of the iron removal plate, thereby ensuring the iron removal effect of the iron remover;

[0020] 2. Through the setting of the cleaning component, an equivalent amount of magnetic material will accumulate on the surface of the iron removal plate after long-term use. The accumulated magnetic material will reduce the iron removal effect of the iron removal plate. Start the second motor to make the scrapers on both sides slide close to each other. The scrapers slide on the surface of the iron removal plate and hang the accumulated magnetic material into the inside of the magnet box, which greatly reduces the workload of the staff, eliminates the need for time-consuming and labor-intensive manual work, and quickly cleans the surface of the iron removal plate, thereby improving the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The schematic diagram of the structure of an adjustable ceramic raw material iron remover;

[0022] Figure 2 The figure is a schematic cross-sectional view of an adjustable ceramic raw material iron remover;

[0023] Figure 3 This is a schematic diagram of the structure of an adjustment plate and a threaded rod of an adjustable ceramic raw material iron remover;

[0024] Figure 4 This is a schematic diagram of the internal structure of a chassis of an adjustable ceramic raw material iron remover;

[0025] Figure 5 The diagram is a structural diagram of a shaking component and a cleaning component of an adjustable ceramic raw material iron remover.

[0026] In the picture:

[0027] 1. Chassis; 2. Crushing box; 3. Feed hopper; 4. Bumping assembly; 401. First motor; 402. Cam; 403. Driven frame; 404. Iron removal plate; 405. Guide column; 406. Raw material frame; 5. Cleaning assembly; 501. Second motor; 502. Bidirectional screw; 503. Sliding block; 504. Guide rail; 505. Return spring; 506. Scraper; 6. Screening plate; 7. Adjusting plate; 8. Threaded rod; 9. Crushing blade; 10. Arc plate; 11. Magnet box; 12. Partition plate; 13. Guide plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] The utility model provides an adjustable ceramic raw material iron remover, comprising a chassis 1, a crushing box 2 is provided on the upper surface of the chassis 1, a feeding hopper 3 is fixedly installed on the upper surface of the chassis 1, a bumping assembly 4 and a cleaning assembly 5 are arranged inside the chassis 1, the bumping assembly 4 comprises a first motor 401 fixedly installed on the inner bottom wall of the chassis 1, a driving shaft is fixedly installed on the output end of the first motor 401, a cam 402 is fixedly installed on the outer surface of the driving shaft, a driven frame 403 is overlapped on the upper surface of the cam 402, iron removal plates 404 are fixedly installed on both ends of the upper surface of the driven frame 403, side baffles are fixedly installed on both ends of the iron removal plate 404, guide columns 405 are fixedly installed on both sides of one side surface of the side baffle, guide grooves are opened on both sides of the inner side wall of the chassis 1, the guide columns 405 are slidably connected to the inside of the guide grooves, and raw material frames 406 are placed on both sides of the inner side wall of the chassis 1.

[0030] When the iron remover is working, the ceramic raw material falls into the inside of the chassis 1, and then falls onto the surface of the iron removal plate 404. At the same time, the first motor 401 is started to drive the cam 402 to rotate. The rotation of the cam 402 causes the driven frame 403 to move up and down repeatedly. The driven frame 403 drives the iron removal plates 404 on both sides above to move synchronously, so that the iron removal plates 404 drive the ceramic raw materials on the surface to vibrate, thereby increasing the activity of the ceramic raw materials on the surface of the iron removal plates 404. The magnetic material inside the ceramic raw material is adsorbed on the surface of the iron removal plates 404, and the ceramic raw material flows into the inside of the raw material frame 406. In the process of the iron removal plate 404 moving up and down repeatedly, it drives the ceramic raw materials on the surface, thereby increasing the activity of the ceramic raw materials on the surface of the iron removal plates 404, and separates the magnetic material inside the ceramic raw material through the magnetism of the iron removal plates 404, thereby ensuring the iron removal effect of the iron remover.

[0031] The cleaning component 5 includes a second motor 501 fixedly mounted on the side surface of the chassis 1, and a bidirectional screw rod 502 is fixedly mounted on the output end of the second motor 501, and sliding blocks 503 are threadedly connected on both sides of the outer surface of the bidirectional screw rod 502, and side rods are fixedly mounted on both side surfaces of the sliding block 503, and the outer surface of the side rod is slidably connected to a guide rail 504, and a clamping block is fixedly mounted on one end of the side rod, and a telescopic column is fixedly mounted on the lower surface of the clamping block, and a reset spring 505 is arranged inside the telescopic column, and a scraper 506 is fixedly mounted on one end of the telescopic column on one side, and the bottom of the scraper 506 is adapted to the surface of the iron removal plate 404, and a fixing rod is fixedly mounted on the side surface of the guide rail 504, and the fixing rod is fixedly mounted on the inner wall of the chassis 1.

[0032] When the magnetic material on the surface of the iron removing plate 404 needs to be cleaned, the bump assembly 4 is started to push the iron removing plate 404 to the highest point. At this time, the scraper 506 is just in close contact with the surface of the iron removing plate 404, and then the second motor 501 is started to drive the bidirectional screw rod 502 to rotate. The bidirectional screw rod 502 rotates and drives the sliding blocks 503 on both sides to slide close to each other. The sliding block 503 drives the card block to slide inside the guide rail 504 through the side rods on both sides. The card block drives the scraper 506 below to move through the telescopic column at the bottom. The scraper 506 slides on the surface of the inclined iron removing plate 404. During the sliding process, the telescopic column will slowly contract and squeeze the internal return spring 505, and the magnetic material on the surface of the iron removing plate 404 will be scraped into the interior of the magnet box 11 through the sliding scraper 506, which greatly reduces the workload of the staff, does not require manual time and effort, and quickly cleans the surface of the iron removing plate 404, thereby improving the working efficiency of the device.

[0033] In order to adjust the input flow of the screen plate 6, as Figure 2 and Figure 3 As shown, a screening plate 6 is fixedly installed on the upper surface of the chassis 1, and adjustment plates 7 are slidably connected to both sides of the inner top wall of the chassis 1. The surface of the adjustment plate 7 is threadedly connected to a threaded rod 8, one end of the threaded rod 8 is fixedly installed with a driving handle, and one end of the threaded rod 8 is rotatably connected to a stabilizing rod, which is fixedly installed on the inner wall of the chassis 1.

[0034] The staff manually rotates the driving handle to drive the threaded rod 8 to rotate, and the threaded rod 8 rotates stably on one side of the stabilizing rod. The rotation of the threaded rod 8 causes the adjustment plate 7 to move. The closer the adjustment plate 7 is to the middle, the smaller the flow rate passing through the screening plate 6. The flow rate speed of the device can be adjusted according to demand.

[0035] In order to crush ceramic raw materials, such as Figure 1 、 Figure 2 and Figure 3 As shown, a column is provided inside the feed hopper 3, a crushing motor is provided inside the column, a rotating shaft is fixedly installed on the output end of the crushing motor, a crushing blade 9 is fixedly installed on the outer surface of the rotating shaft, a connecting rod is fixedly installed on the outer surface of the rotating shaft, an arc plate 10 is fixedly installed on one end of the connecting rod, and the arc plate 10 is slidably connected to the inner wall of the crushing box 2.

[0036] The ceramic raw materials enter the interior of the crushing box 2 through the feed hopper 3. By starting the crushing motor to drive the rotating shaft to rotate, the rotating shaft replaces the crushing blades 9 to crush the ceramic raw materials, and more effectively remove the magnetic materials inside the ceramic raw materials. During the rotation process, the arc plate 10 is driven to slide on the side surface of the crushing box 2, avoiding the ceramic raw materials from adhering to the inner wall of the crushing box 2, thereby ensuring the completeness of the ceramic raw materials.

[0037] A support plate is fixedly mounted on the inner side wall of the chassis 1 , a magnet box 11 is placed on the upper surface of the support plate, and a plurality of doors are provided on the surface of the chassis 1 .

[0038] The magnet box 11 and the raw material box can be cleaned and replaced by opening the box door.

[0039] A partition plate 12 is fixedly installed inside the chassis 1 , and guide plates 13 are fixedly installed on both sides of the partition plate 12 .

[0040] When the ceramic raw material enters the interior of the chassis 1 through the screening plate 6, the ceramic raw material is divided into two sides by the partition plate 12, and then the flow direction of the ceramic raw material is guided by the guide plate 13, and the ceramic raw material is stably guided to the surface of the iron removal plate 404.

[0041] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An adjustable ceramic raw material iron remover, comprising a chassis (1), characterized in that: A crushing box (2) is provided on the upper surface of the chassis (1), a feed hopper (3) is fixedly mounted on the upper surface of the chassis (1), and a bumping assembly (4) and a cleaning assembly (5) are provided inside the chassis (1); The bump assembly (4) includes a first motor (401) fixedly mounted on the inner bottom wall of the chassis (1), a driving shaft fixedly mounted on the output end of the first motor (401), a cam (402) fixedly mounted on the outer surface of the driving shaft, a driven frame (403) overlapped on the upper surface of the cam (402), iron removal plates (404) fixedly mounted on both ends of the upper surface of the driven frame (403), side baffles fixedly mounted on both ends of the iron removal plates (404), guide columns (405) fixedly mounted on both sides of one side surface of the side baffle, guide grooves are provided on both sides of the inner side wall of the chassis (1), the guide columns (405) are slidably connected to the inside of the guide grooves, and raw material frames (406) are placed on both sides of the inner side wall of the chassis (1).

2. The adjustable ceramic raw material iron remover according to claim 1, characterized in that: The cleaning assembly (5) comprises a second motor (501) fixedly mounted on the side surface of the chassis (1); a bidirectional screw rod (502) is fixedly mounted on the output end of the second motor (501); and sliding blocks (503) are threadedly connected on both sides of the outer surface of the bidirectional screw rod (502).

3. The adjustable ceramic raw material iron remover according to claim 2, characterized in that: Side rods are fixedly mounted on both side surfaces of the sliding block (503), the outer surfaces of the side rods are slidably connected to guide rails (504), one end of the side rods is fixedly mounted with a clamping block, and the lower surface of the clamping block is fixedly mounted with a telescopic column.

4. The adjustable ceramic raw material iron remover according to claim 3, characterized in that: A return spring (505) is provided inside the telescopic column, and a scraper (506) is fixedly installed at one end of the telescopic column on one side, and the bottom of the scraper (506) is adapted to the surface of the iron removal plate (404). A fixing rod is fixedly installed on the side surface of the guide rail (504), and the fixing rod is fixedly installed on the inner wall of the chassis (1).

5. The adjustable ceramic raw material iron remover according to claim 1, characterized in that: A screening plate (6) is fixedly mounted on the upper surface of the chassis (1), and adjustment plates (7) are slidably connected to both sides of the inner top wall of the chassis (1), and a threaded rod (8) is threadedly connected to the surface of the adjustment plate (7), and a driving handle is fixedly mounted on one end of the threaded rod (8), and a stabilizing rod is rotatably connected to one end of the threaded rod (8), and the stabilizing rod is fixedly mounted on the inner side wall of the chassis (1).

6. The adjustable ceramic raw material iron remover according to claim 1, characterized in that: A column is provided inside the feed hopper (3), a crushing motor is provided inside the column, a rotating shaft is fixedly installed on the output end of the crushing motor, a crushing blade (9) is fixedly installed on the outer surface of the rotating shaft, a connecting rod is fixedly installed on the outer surface of the rotating shaft, an arc plate (10) is fixedly installed on one end of the connecting rod, and the arc plate (10) is slidably connected to the inner wall of the crushing box (2).

7. The adjustable ceramic raw material iron remover according to claim 1, characterized in that: A support plate is fixedly mounted on the inner side wall of the chassis (1), a magnet box (11) is placed on the upper surface of the support plate, and a plurality of box doors are provided on the surface of the chassis (1).

8. The adjustable ceramic raw material iron remover according to claim 1, characterized in that: A partition plate (12) is fixedly installed inside the chassis (1), and guide plates (13) are fixedly installed on both sides of the partition plate (12).

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