Wire feeding wheel assembly of wire feeder

Through the cooperation of the automatic transmission mechanism and the pressure sensor, the automatic pressing and speed control of the wire feeding wheel assembly are realized, which solves the problem of manual adjustment of the pressing groove wheel and improves the practicality and welding efficiency of the wire feeding machine.

CN223406150UActive Publication Date: 2025-10-03HUBEI XIWEI MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422692038.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-10-03
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

The existing wire feeding machine wire feeding wheel assembly requires manual adjustment of the material pressing groove wheel, which increases the workload of the staff and reduces practicality.

Method used

Adopting automatic transmission mechanism and pressure sensor, the servo motor drives the worm gear transmission system and the pressure sensor to realize the automatic lifting and pressure detection of the wire feeding wheel assembly, and automatically adjust the pressing force and conveying speed.

Benefits of technology

The automatic operation of the wire feeding wheel assembly is realized, the working intensity of the staff is reduced, and the practicality and welding efficiency of the wire feeding machine are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223406150U_ABST
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Abstract

The utility model discloses a wire feeding wheel assembly of a wire feeder, which relates to the technical field of wire feeders and comprises a box body, a third sliding groove is arranged in the box body, a third sliding block is connected in the third sliding groove in a sliding mode, a reciprocating screw rod is connected in the third sliding groove in a rotating mode, and the reciprocating screw rod is arranged in the box body. The reciprocating lead screw penetrates through the third sliding block and is in threaded connection with the third sliding block, a second sliding groove is formed in the position, located on the other side of the third sliding groove, in the box body, a second sliding block is slidably connected to the interior of the second sliding groove, and four corresponding first sliding rods are fixedly connected to the bottom of the second sliding block; the device has the beneficial effects that the first sliding rod, the second sliding groove, the reciprocating lead screw, a third sliding block, a first rotating shaft, a worm gear, a second rotating shaft, a worm and a first servo motor are matched with one another, so that two groups of first rotating rollers and pressing wheels can be driven to ascend and descend, and the distance between the pressing wheels and a driving wheel is adjusted; therefore, the materials can be tightly pressed between the pressing wheel and the driving wheel.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire feeders, in particular to a wire feeding wheel assembly of a wire feeder. Background Art

[0002] Wire feeding is a very important operation link in the welding process. The wire feeder is a device used for welding. Its working principle is to use the main shaft to drive the gear to rotate. The four wire feeding wheels apply an axial thrust to the welding wire, reduce the forward resistance of the welding wire, make the welding wire more smoothly transported forward, and deliver the welding wire to the designated position, thereby improving the quality of the welding weld and production efficiency.

[0003] According to the Chinese patent application number 202323164539.4, a four-wheel auxiliary wire feeder is disclosed, which includes a shell, an adjusting component is provided on the top of the shell, and the adjusting component includes an internal threaded tube welded to the top of the shell, an adjusting screw is sleeved through the internal threaded tube, and the bottom end of the adjusting screw is located inside the shell and is connected to a layer plate through a bearing, and pressure groove wheels are installed at both ends of the bottom of the adjusting component through a mounting frame, and an air motor is fixed to one side of the shell by bolts. By rotating the adjusting screw, the layer plate is pushed down, so that the pressure groove wheels at both ends of the bottom are moved down, and the welding wire is pressed on the two groove wheels. After the external compressed air passes through the air motor, it drives the large gear to rotate. The rotation of the large gear drives the shaft rod and the groove wheels on its outside to rotate through the small gear, and the rotation of the groove wheels transports the welding wire.

[0004] However, when the four-wheel auxiliary wire feeder adjusts the two pressing groove wheels to press the material, the staff needs to manually turn the adjustment screw to adjust the alignment, which increases the workload of the staff and reduces the practicality of the four-wheel auxiliary wire feeder. For this reason, we propose a wire feeding wheel assembly for the wire feeder. Utility Model Content

[0005] In view of the deficiencies in the prior art, the present invention provides a wire feeding wheel assembly for a wire feeding machine, which solves the problems raised in the above-mentioned background technology.

[0006] The transmission mechanism that this sliding part is connected with this sliding part has the shape of a cam, and this cam is connected with this sliding part internally, and this cam is connected with this sliding part internally, and this sliding part is connected with this sliding part in rotation.

[0007] Preferably, the transmission mechanism includes an internal groove, the internal groove is opened inside the box body, the internal groove is connected to the first rotating shaft, the outside of the first rotating shaft and is located inside the internal groove and is fixedly connected to a worm gear, the internal rotation of the internal groove is connected to the second rotating shaft, the second rotating shaft and is located inside the internal groove and is fixedly connected to a worm, the worm and worm gear are meshed with each other, one end of the first rotating shaft extends to the inside of the third slide groove and is fixedly connected to the reciprocating screw rod. The normal operation of the lifting mechanism can be ensured by the transmission mechanism. When in use, the first servo motor is started to drive the second rotating shaft to rotate, and then drives the worm gear to rotate, and then drives the first rotating shaft to rotate, and then drives the reciprocating screw rod to rotate, and then the third slider slides inside the third slide groove, and then drives the second slider to slide inside the second slide groove, thereby driving multiple first slide rods to slide inside the first slide groove, and then drives the first rotating roller and the pressure wheel to lift and lower.

[0008] Preferably, a first servo motor is fixedly installed inside the box, and an output end of the first servo motor is fixedly connected to the second rotating shaft.

[0009] Preferably, one end of the first rotating roller passes through the first sliding rod and is provided with an encoder.

[0010] Preferably, two corresponding fourth slide grooves are provided inside the box body and on one side of the second slide groove, the fourth slide groove is slidably connected to the inside of the fourth slide groove, a pressure sensor is fixedly installed inside the fourth slide groove, a telescopic spring is provided inside the fourth slide groove, one end of the telescopic spring is fixedly connected to the bottom of the fourth slide groove, and the other end of the telescopic spring is fixedly connected to one side of the pressure sensor, and through the mutual cooperation of the fourth slide rod, the pressure sensor and the telescopic spring, the pressing force of the pressing wheel on the material can be monitored by the detected pressure value.

[0011] Preferably, the internal rotation of the box body is connected to two corresponding second rotating rollers, the outer side of the second rotating roller is fixedly connected to a driving wheel, and the driving wheel cooperates with the pressure wheel. A transmission groove is opened inside the box body, and the internal rotation of the transmission groove is connected to two corresponding third rotating shafts, the outer side of the third rotating shaft and the inside of the transmission groove are fixedly connected to the first gear, the internal rotation of the transmission groove is connected to the fourth rotating shaft, the outer side of the fourth rotating shaft and the inside of the transmission groove are fixedly connected to the second gear, a second servo motor is fixedly installed inside the box body, the output end of the second servo motor is fixedly connected to the fourth rotating shaft, and one end of the third rotating shaft is fixedly connected to the second rotating roller.

[0012] Preferably, a control device is provided on the outside of the box, and the control device is electrically connected to the first servo motor, the pressure sensor and the second servo motor.

[0013] The utility model provides a wire feeding wheel assembly for a wire feeding machine, which has the following beneficial effects:

[0014] 1. The wire feeding wheel assembly of the wire feeding machine can drive the two sets of first rotating rollers and the pressure wheel to rise and fall through the mutual cooperation of the first sliding rod, the second sliding groove, the reciprocating screw rod, the third sliding block, the first rotating shaft, the worm gear, the second rotating shaft, the worm gear and the first servo motor, so as to adjust the distance between the pressure wheel and the driving wheel, so that the material can be pressed tightly between the pressure wheel and the driving wheel, thereby improving the practicality of the wire feeding wheel assembly of the wire feeding machine and reducing the work intensity of the staff.

[0015] 2. The wire feeding wheel assembly of the wire feeder can detect the pressure value when the pressure wheel is pressed down through the mutual cooperation of the fourth slide bar, the pressure sensor and the telescopic spring, so as to facilitate the control of the degree of compression of the material, thereby improving the practicality of the wire feeding wheel assembly of the wire feeder. Through the mutual cooperation of the first rotating roller, the pressure wheel and the encoder, when the material is compressed and conveyed, the material will drive the pressure wheel and the first rotating roller to rotate, and the output speed can be detected by the encoder, thereby facilitating the control of the output speed, thereby improving the practicality of the wire feeding wheel assembly of the wire feeder. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the transmission mechanism of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the interior of the box of the utility model.

[0019] In the figure: 1. box body; 2. first slide; 3. first slide bar; 4. second slide; 5. second slider; 6. third slide; 7. reciprocating screw; 8. third slider; 9. first rotating roller; 10. pressure wheel; 11. encoder; 12. internal groove; 13. first rotating shaft; 14. worm gear; 15. second rotating shaft; 16. worm; 17. first servo motor; 18. fourth slide; 19. fourth slide; 20. pressure sensor; 21. second rotating roller; 22. driving wheel; 23. transmission groove; 24. third rotating shaft; 25. first gear; 26. fourth rotating shaft; 27. second gear; 28. second servo motor; 29. ​​control device. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] See also Figures 1 to 3 The utility model provides a technical solution: a wire feeding wheel assembly of a wire feeding machine, including a box body 1, a third slide groove 6 is opened inside the box body 1, a third slide block 8 is slidably connected inside the third slide groove 6, a reciprocating screw rod 7 is rotatably connected inside the third slide groove 6, and the reciprocating screw rod 7 passes through the third slide block 8 and is threadedly connected thereto. A second slide groove 4 is opened inside the box body 1 and on one side of the third slide groove 6, a second slide block 5 is slidably connected inside the second slide groove 4, and four corresponding first slide rods 3 are fixedly connected to the bottom of the second slide rod 5. A plurality of first slide grooves 2 are opened inside the box body 1 and on one side of the second slide groove 4. The first slide rod 3 is slidably connected to the inside of the first slide groove 2, the inside of the first slide rod 3 is rotatably connected to the first rotating roller 9, and the outer side of the first rotating roller 9 is fixedly connected to the pressure wheel 10, and a transmission mechanism is provided inside the box body 1;

[0022] The transmission mechanism includes an internal groove 12, which is opened inside the box body 1. The internal rotation of the internal groove 12 is connected to a first rotating shaft 13. The outside of the first rotating shaft 13 and the internal part of the internal groove 12 are fixedly connected to a worm gear 14. The internal rotation of the internal groove 12 is connected to a second rotating shaft 15. The second rotating shaft 15 and the internal part of the internal groove 12 are fixedly connected to a worm 16. The worm 16 and the worm gear 14 are meshed with each other. One end of the first rotating shaft 13 extends to the inside of the third slide groove 6 and is fixedly connected to the reciprocating screw 7. The normal operation of the lifting mechanism can be guaranteed by the transmission mechanism. When in use, start the first rotating shaft 15. A servo motor 17 drives the second rotating shaft 15 to rotate, and then drives the worm 16 to rotate, and then drives the worm wheel 14 to rotate, and then drives the first rotating shaft 13 to rotate, and then drives the reciprocating screw 7 to rotate, and then the third slider 8 slides inside the third slide groove 6, and then drives the second slider 5 to slide inside the second slide groove 4, thereby driving the multiple first slide bars 3 to slide inside the first slide groove 2, and then drives the first rotating roller 9 and the pressure wheel 10 to rise and fall. The first servo motor 17 is fixedly installed inside the box body 1, and the output end of the first servo motor 17 is fixedly connected to the second rotating shaft 15;

[0023] One end of the first rotating roller 9 passes through the first sliding bar 3 and is provided with an encoder 11 .

[0024] Two corresponding fourth chutes 18 are provided inside the box body 1 and on one side of the second chute 4. A fourth slide bar 19 is slidably connected inside the fourth chute 18. A pressure sensor 20 is fixedly installed inside the fourth chute 18. A telescopic spring is provided inside the fourth chute 18. One end of the telescopic spring is fixedly connected to the bottom of the fourth slide bar 19, and the other end of the telescopic spring is fixedly connected to one side of the pressure sensor 20. Through the mutual cooperation of the fourth slide bar 19, the pressure sensor 20 and the telescopic spring, the pressing force of the pressing wheel 10 on the material can be monitored by the detected pressure value;

[0025] The interior of the box body 1 is rotatably connected to two corresponding second rotating rollers 21, and the outer side of the second rotating roller 21 is fixedly connected to a driving wheel 22, which cooperates with the pressing wheel 10. A transmission groove 23 is opened inside the box body 1, and the interior of the transmission groove 23 is rotatably connected to two corresponding third rotating shafts 24. The outer side of the third rotating shaft 24 and the interior of the transmission groove 23 are fixedly connected to a first gear 25, and the interior of the transmission groove 23 is rotatably connected to a fourth rotating shaft 26. The outer side of the fourth rotating shaft 26 and the interior of the transmission groove 23 are fixedly connected to a second gear 27. A second servo motor 28 is fixedly installed inside the box body 1, and the output end of the second servo motor 28 is fixedly connected to the fourth rotating shaft 26. One end of the third rotating shaft 24 is fixedly connected to the second rotating roller 21;

[0026] A control device 29 is provided on the outside of the box body 1 . The control device 29 is electrically connected to the first servo motor 17 , the pressure sensor 20 and the second servo motor 28 .

[0027] In summary, when the wire feeding wheel assembly of the wire feeder is in use, the staff can start the first servo motor 17 through the control device 29 to drive the second rotating shaft 15 to rotate, and then drive the worm 16 to rotate, and then drive the worm gear 14 to rotate, and then drive the first rotating shaft 13 to rotate, and then drive the reciprocating screw 7 to rotate, and then the third slider 8 slides inside the third slide groove 6, and then drives the second slider 5 to slide inside the second slide groove 4, thereby driving multiple first slide bars 3 to slide inside the first slide groove 2, and then drives the first rotating roller 9 and the pressure wheel 10 to rise and fall, so that the pressure wheel 10 and the driving wheel 22 cooperate with each other to press and convey the material, and at the same time, through the mutual cooperation of the fourth slide bar 19, the pressure sensor 20 and the telescopic spring, the pressure value during the downward pressure can be detected, so as to facilitate the control of the degree of compression of the material by the pressure wheel 10, and through the mutual cooperation of the first rotating roller 9, the pressure wheel 10 and the encoder 11, the material conveying speed can be calculated by the speed driven by the pressure wheel 10, thereby facilitating the control of the discharge speed.

[0028] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A wire feeder wheel assembly for a wire feeder, comprising a housing (1), characterized in that: A third slide groove (6) is provided inside the box body (1), and a third slider (8) is slidably connected inside the third slide groove (6). A reciprocating screw (7) is rotatably connected inside the third slide groove (6), and the reciprocating screw (7) passes through the third slider (8) and is threadedly connected thereto. A second slide groove (4) is provided inside the box body (1) and is located on the other side of the third slide groove (6). A second slider (5) is slidably connected inside the second slide groove (4), and four corresponding first slide rods (3) are fixedly connected to the bottom of the second slider (5). A plurality of first slide grooves (2) are provided inside the box body (1) and are located on one side of the second slide groove (4). The first slide rod (3) is slidably connected to the inside of the first slide groove (2). A first rotating roller (9) is rotatably connected inside the first slide rod (3), and a pressure wheel (10) is fixedly connected to the outside of the first rotating roller (9). A transmission mechanism is provided inside the box body (1).

2. A wire feeder wheel assembly according to claim 1, characterized in that: The transmission mechanism includes an internal groove (12), the internal groove (12) is opened inside the box body (1), the internal groove (12) is rotatably connected to a first rotating shaft (13), the outside of the first rotating shaft (13) and located inside the internal groove (12) is fixedly connected to a worm gear (14), the internal groove (12) is rotatably connected to a second rotating shaft (15), the second rotating shaft (15) is located inside the internal groove (12) and is fixedly connected to a worm (16), the worm gear (16) and the worm gear (14) are meshed with each other, and one end of the first rotating shaft (13) extends to the inside of the third sliding groove (6) and is fixedly connected to the reciprocating screw (7).

3. The wire feeder wheel assembly of a wire feeder according to claim 1, characterized in that: A first servo motor (17) is fixedly installed inside the box (1), and an output end of the first servo motor (17) is fixedly connected to the second rotating shaft (15).

4. The wire feeder wheel assembly of a wire feeder according to claim 1, characterized in that: One end of the first rotating roller (9) passes through the first sliding rod (3) and is provided with an encoder (11).

5. The wire feeder wheel assembly of a wire feeder according to claim 1, characterized in that: Two corresponding fourth slide grooves (18) are provided inside the box body (1) and on one side of the second slide groove (4); a fourth slide rod (19) is slidably connected inside the fourth slide groove (18); a pressure sensor (20) is fixedly installed inside the fourth slide groove (18); a telescopic spring is provided inside the fourth slide groove (18); one end of the telescopic spring is fixedly connected to the bottom of the fourth slide rod (19), and the other end of the telescopic spring is fixedly connected to one side of the pressure sensor (20).

6. The wire feeder wheel assembly of a wire feeder according to claim 1, characterized in that: The box body (1) is internally rotatably connected to two corresponding second rotating rollers (21), the outer side of the second rotating roller (21) is fixedly connected to a driving wheel (22), and the driving wheel (22) cooperates with the pressure wheel (10). A transmission groove (23) is provided inside the box body (1), and the inner rotatable connection of the transmission groove (23) is two corresponding third rotating shafts (24), the outer side of the third rotating shaft (24) and the inner side of the transmission groove (23) are fixedly connected to a first gear (25), the inner side of the transmission groove (23) is rotatably connected to a fourth rotating shaft (26), the outer side of the fourth rotating shaft (26) and the inner side of the transmission groove (23) are fixedly connected to a second gear (27), a second servo motor (28) is fixedly installed inside the box body (1), the output end of the second servo motor (28) is fixedly connected to the fourth rotating shaft (26), and one end of the third rotating shaft (24) is fixedly connected to the second rotating roller (21).

7. The wire feeder wheel assembly of a wire feeder according to claim 1, characterized in that: A control device (29) is provided on the outside of the box (1), and the control device (29) is electrically connected to the first servo motor (17), the pressure sensor (20), and the second servo motor (28).

Citation Information

Patent Citations

  • Four-wheel auxiliary wire feeder

    CN221110419U