Laser hybrid welding device

By designing a laser composite welding device, multi-dimensional adjustment and weld tracking of laser welding heads and arc welding heads are achieved, which solves the problem of insufficient flexibility of existing equipment in dealing with different welds and improves welding quality and efficiency.

CN223406202UActive Publication Date: 2025-10-03SHANGHAI ZHONGXUN TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422793180.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-03
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Existing laser welding equipment lacks flexibility when dealing with different types of welds and cannot take into account both flat welds and fillet welds at the same time. The operation is complicated and inefficient, and the lack of an automated weld tracking system leads to low welding quality.

Method used

A laser hybrid welding device was designed, which includes a laser welding head, a welding head assembly and a weld tracking assembly. The device can perform linear displacement and rotation in the X, Y and Z directions through an adjustment mechanism. The weld path is monitored in real time by a sensor and a control system, thus achieving multi-dimensional position and angle adjustment.

Benefits of technology

It improves the flexibility and efficiency of welding, simplifies the operation process, ensures the welding quality and appearance, adapts to different welding methods and workpiece shapes, and reduces the need for manual adjustment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223406202U_ABST
    Figure CN223406202U_ABST
Patent Text Reader

Abstract

The utility model discloses a laser hybrid welding device which comprises a laser welding head, a welding head assembly and a welding seam tracking assembly. The middle of the lower end of the laser welding head directly faces a workpiece, and laser beams are emitted for laser self-fluxing welding operation; the welding head assembly comprises one or more adjusting mechanisms and an electric arc welding head at the tail end. The position and the angle of the electric arc welding head are adjusted by adjusting linear displacement and rotation of the adjusting mechanism in the X direction, the Y direction and the Z direction; a sensor and a control system are arranged in the welding seam tracking assembly, and the path and the position of a welding seam are monitored in real time. The welding head assembly comprises a first adjusting platform, a long-distance adjusting plate, a second adjusting platform, a first rotating adjusting plate, an electric arc welding head, a second rotating adjusting plate and a third adjusting platform.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of welding devices and relates to a laser composite welding device. Background Art

[0002] Among existing welding processes, laser welding is widely used in industrial manufacturing due to its high efficiency and high precision, and is particularly suitable for welding precision machining and high-strength materials. However, the laser welding equipment currently on the market typically relies on a fixed welding head when handling different types of welds (such as flat welds and fillet welds). This results in a lack of flexibility in the welding process, making it complex and inefficient, especially when welding welds of varying shapes.

[0003] Existing laser welding equipment generally has the following characteristics:

[0004] Fixed-angle welding heads: Traditional laser welding equipment is often equipped with fixed-angle welding heads. This design can meet certain welding tasks, such as welding straight seams. However, when it comes to fillet welds, the fixed angle of the welding head makes it difficult to adapt to the twists and turns or angles of the weld, resulting in poor weld quality. Manual adjustment of the welding head angle or even replacement of the welding head is often required to accommodate different welding requirements.

[0005] Single adjustment mechanism: Existing laser welding equipment generally features only a simple single-axis adjustment mechanism, which allows the welding head to move up and down in the vertical direction (Z-axis). This adjustment method cannot meet the multi-dimensional position adjustment requirements of welding tasks, especially when welding complex workpieces. Precise horizontal (X-axis) or vertical (Y-axis) adjustments are impossible, limiting the applicability of the equipment.

[0006] Manually changing welding heads: Because existing equipment cannot simultaneously handle welds of varying angles, operators often need to manually change welding heads to accommodate the varying requirements of flat and fillet welds. This manual process is cumbersome and time-consuming, increasing operational difficulty and production costs. Even slight deviations during the replacement process can lead to reduced weld quality, uneven welds, cracks, and other issues.

[0007] Lack of automated seam tracking systems: While some existing equipment incorporates seam tracking systems, these systems are often simplistic in design and can only roughly track straight seams, failing to effectively handle sudden changes in the seam path or complex curves. This makes it difficult for the welding head to accurately follow the seam trajectory during welding, which in turn affects weld quality. In the absence of automated seam tracking, operators must manually adjust the welding head's position, which undoubtedly increases the difficulty and operational burden of welding.

[0008] Therefore, there is a need for a laser hybrid welding device that is compatible with flat welds and fillet welds, can realize different types of welding, and can track the position of the weld in real time. Utility Model Content

[0009] In order to solve the deficiencies in the prior art, the purpose of the present invention is to provide a laser composite welding device.

[0010] The utility model provides a laser composite welding device, which includes: a laser welding head, a welding head assembly, and a weld tracking assembly;

[0011] The middle of the lower end of the laser welding head faces the workpiece and emits a laser beam to perform laser autogenous welding operation;

[0012] The welding head assembly includes one or more adjustment mechanisms and an arc welding head at the end; the position and angle of the arc welding head are adjusted by adjusting the linear displacement and rotation of the adjustment mechanism in the XYZ directions;

[0013] The weld tracking assembly is provided with sensors and a control system to monitor the path and position of the weld in real time;

[0014] The welding head assembly includes a first adjustment platform, a long-distance adjustment plate, a second adjustment platform, a first rotation adjustment plate, an arc welding head, a second rotation adjustment plate, and a third adjustment platform.

[0015] The long-distance adjustment plate is a rectangular plate structure with one or more horizontal waist-shaped groove holes formed thereon; one end of the long-distance adjustment plate is fixedly connected to the first back plate of the first adjustment platform, and its rectangular plane can pass through one or more connecting bolts through one or more waist-shaped groove holes and perform tightness adjustment, so that the long-distance adjustment plate can slide back and forth in both directions along the horizontal direction, and the welding head assembly can be slidably fixed on the back plate of the laser welding head.

[0016] The first adjustment platform is capable of providing horizontal displacement changes and includes a first adjustment knob, a first coupling, a first guide rail, and a first slider. The rotation of the first adjustment knob is connected to the shaft end of a lead screw via the first coupling. The lead screw is connected to the first slider via a thread. When the rotation of the first adjustment knob is transmitted to the first slider via the thread, the first slider can slide back and forth in both directions along the first guide rail.

[0017] A first adjustment plate is fixedly provided on the first slider, and the first adjustment plate can slide bidirectionally left and right and back and forth with the movement of the first slider; one side end of the first adjustment plate is fixedly connected to the second back plate of the second adjustment platform.

[0018] The second adjustment platform is capable of providing vertical displacement changes and includes a second adjustment knob, a second coupling, a second guide rail, and a second slider. The rotation of the second adjustment knob is connected to the shaft end of the lead screw via the second coupling. The lead screw is connected to the second slider via a thread. When the rotation of the second adjustment knob is transmitted to the second slider via the thread, the second slider can slide up and down along the second guide rail.

[0019] A first rotation adjustment plate is fixedly provided on the second sliding block, and the first rotation adjustment plate can slide up and down and back and forth in two directions along with the movement of the second sliding block.

[0020] Two mirror-symmetrical arc-shaped guide grooves are provided at the end of the first rotation adjustment plate, and the two guide grooves are incomplete and have two symmetrically truncated circles; at least two bolts are provided at one end of the third back plate of the third adjustment platform, and the distance between the two corresponding bolts is equal to the diameter of the circle; the third adjustment platform can slide circumferentially in the guide groove through the bolts, thereby performing rotation adjustment.

[0021] The third adjustment platform includes a third adjustment knob, a third coupling, a third guide rail, and a third slider; the rotation of the third adjustment knob is connected to the shaft end of the lead screw through the third coupling; the lead screw is connected to the third slider through a thread, and when the rotation of the third adjustment knob is transmitted to the third slider through the thread, the third slider can slide back and forth along the third guide rail.

[0022] A mounting plate is fixedly provided on the third slider, and the mounting plate is rotatably fixedly connected to the second rotation adjustment plate by bolts; the second rotation adjustment plate is provided with two mirror-symmetrical arc-shaped rotation adjustment grooves, and the rotation adjustment grooves are provided on both sides of the upper end of the welding head. The rotation adjustment grooves can enable the welding head to slide circumferentially along the rotation adjustment grooves through bolts, thereby performing rotation adjustment.

[0023] The utility model also discloses a method for adjusting a composite welding device, the method comprising:

[0024] Rotate and adjust the bolt passing through the waist-shaped slot through-hole on the long-distance adjustment plate so that the long-distance adjustment plate can slide horizontally, and tighten the bolt when it slides to a preset position;

[0025] and / or,

[0026] A first adjusting knob on the first adjusting platform is rotatably adjusted, wherein the rotation of the first adjusting knob is connected to the shaft end of the lead screw via a first coupling; the lead screw transmits the rotation of the first adjusting knob to the first slider via a thread, and the first slider slides along the first guide rail, driving the first adjusting plate fixedly provided on the first slider, thereby driving the second adjusting platform fixedly connected to the first adjusting plate to move;

[0027] and / or,

[0028] A second adjusting knob on the second adjusting platform is rotatably adjusted, wherein the rotation of the second adjusting knob is connected to the shaft end of the lead screw via a second coupling; the lead screw transmits the rotation of the second adjusting knob to the second slider via a thread, and the second slider slides along the second guide rail, driving the first rotating adjustment plate fixedly provided on the second slider;

[0029] and / or,

[0030] Rotating the third adjustment platform under the guidance of the guide groove of the first rotation adjustment plate to rotate the third adjustment platform and the arc welding joint connected thereto;

[0031] and / or,

[0032] A third adjusting knob on the third adjusting platform is rotatably adjusted, wherein the rotation of the third adjusting knob is connected to the shaft end of the lead screw via a third coupling; the lead screw transmits the rotation of the third adjusting knob to the third slider via a thread, and the third slider slides along the third guide rail, driving the mounting plate fixed to the third slider;

[0033] and / or,

[0034] The arc welding head is rotated under the guidance of the rotation adjustment slot of the second rotation adjustment plate, so that the arc welding head rotates relative to the third adjustment platform.

[0035] The above-mentioned adjustment steps can be used individually or in combination according to actual conditions, so that the adjusted laser hybrid welding device meets actual use requirements.

[0036] In a specific embodiment, when laser hybrid welding is implemented, the laser welding head in the present invention is used in combination with an arc welding head. The laser welding head is used for autogenous welding, and the arc welding head is used for filler wire welding, including TIG, MIG, MAG, etc. In actual use, the two welding methods are combined to increase the welding speed by 2-3 times.

[0037] In one embodiment, the first adjustment platform has an adjustment accuracy of 1 mm and includes adjustment and locking functions. When the first adjustment platform needs to be adjusted, the lock must be released first and the first adjustment knob must be turned to adjust the position. The first adjustment knob is provided with a knob scale to enable precise position adjustment.

[0038] The long-distance adjustment plate is a horizontal coarse adjustment mechanism. When adjusting, first loosen the connecting bolts that match the waist-shaped groove through-holes, slide it to the appropriate position through the waist-shaped groove through-holes, and then lock it;

[0039] The second adjustment platform has an adjustment accuracy of 1mm and includes adjustment and locking functions. When the second adjustment platform needs to be adjusted, it is necessary to first unlock it and turn the second adjustment knob to adjust it. The first adjustment knob is provided with a knob scale to enable precise adjustment of the position.

[0040] The first rotary adjustment plate is used to adjust the angle between the laser welding head and the arc welding head. When adjusting, loosen the bolts at the guide groove, rotate the angle between the third adjustment platform and the arc welding head to a suitable position, and then lock it;

[0041] The arc welding head is used for filler wire welding, including MIG, MAG, TIG, etc. The arc welding head is also called a filler wire welding head;

[0042] The second rotary adjustment plate is used to further adjust the angle between the laser welding head and the arc welding head. When adjusting, loosen the bolt at the rotary adjustment slot, rotate the angle of the arc welding head to a suitable position, and then lock it;

[0043] The adjustment accuracy of the third adjustment platform is 1mm, and it includes adjustment and locking functions. When the third adjustment platform needs to be adjusted, it is necessary to first unlock it and turn the third adjustment knob to adjust it. The third adjustment knob is provided with a knob scale, which can accurately adjust the position.

[0044] The beneficial effects of the utility model include:

[0045] The laser composite welding device of the utility model improves the flexibility of welding: by manually adjusting the relative position between the laser head and the welding wire, it can adapt to different welding methods and workpiece shapes, thereby improving the flexibility and efficiency of welding.

[0046] The laser composite welding device of the utility model improves the welding quality: the position of the laser head is adjusted according to different welding requirements, so that better weld quality and appearance can be obtained.

[0047] The laser hybrid welding device in the utility model simplifies the operation process: the relative position between the laser head and the welding wire can be easily adjusted through the adjustment mechanism, without replacing the welding device or adjusting complex parameter settings, thereby simplifying the operation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0049] Figure 1 This is a structural diagram of the laser composite welding device of the present utility model.

[0050] Figure 2 It is a structural schematic diagram of the welding head assembly of the utility model.

[0051] Figure 3 This is a structural diagram of the laser composite welding device of the present invention from another angle.

[0052] Figure 4 It is a schematic diagram of the structure of the adjustment platform of the utility model which is adjusted by a lead screw.

[0053] Figure 5 It is a partial structural diagram of the first rotary adjustment plate and the arc welding joint part in the laser hybrid welding device of the utility model.

[0054] Figure 6 It is a partial structural diagram of the second rotary adjustment plate and the arc welding joint of the utility model.

[0055] Figure 7 This is a diagram of the utility model laser composite welding device being used in a flat fillet welding scenario.

[0056] Figure 8 This is a diagram of the utility model laser composite welding device being used in a panel welding scenario.

[0057] In the figure, 1-laser welding head, 2-welding head assembly, 201-first adjustment platform, 2011-first back plate, 2012-first adjustment knob, 2013-first coupling, 2014-first guide rail, 2015-first slider, 2016-first adjustment plate, 202-long distance adjustment plate, 2021-waist groove through hole, 203-second adjustment platform, 2031-second back plate, 2032-second adjustment knob, 2033-second coupling, 2034-second guide rail Rail, 2035-second slider, 204-first rotary adjustment plate, 2041-guide groove, 205-arc welding joint, 206-second rotary adjustment plate, 2061-rotation adjustment groove, 207-third adjustment platform, 2071-third back plate, 2072-third adjustment knob, 2073-third coupling, 2074-third guide rail, 2075-third slider, 2076-mounting plate, 3-weld tracking assembly, 601-flat fillet welding base plate, 701-jigsaw welding base plate. DETAILED DESCRIPTION

[0058] The utility model is further described in detail with reference to the following specific embodiments and drawings. The processes, conditions, experimental methods, etc. for implementing the utility model, except for those specifically mentioned below, are common knowledge and common common sense in the field and are not particularly limited by the present utility model.

[0059] The utility model provides a laser composite welding device, such as Figure 1 、 3 As shown, the device includes: a laser welding head 1, a welding head assembly 2, and a weld tracking assembly 3;

[0060] The middle of the lower end of the laser welding head 1 directly faces the workpiece and emits a laser beam to perform laser autogenous welding operation;

[0061] The welding head assembly 2 includes one or more adjustment mechanisms and an arc welding head 205 at the end; the position and angle of the arc welding head 205 are adjusted by adjusting the linear displacement and rotation of the adjustment mechanism in the XYZ directions;

[0062] The weld tracking component 3 is provided with sensors and a control system to monitor the path and position of the weld in real time;

[0063] The welding head assembly 2 includes a first adjustment platform 201 , a long distance adjustment plate 202 , a second adjustment platform 203 , a first rotation adjustment plate 204 , an arc welding head 205 , a second rotation adjustment plate 206 , and a third adjustment platform 207 .

[0064] In the present invention, in a specific embodiment, the laser welding head 1 is located in the central position of the entire device and is fixed to the back plate by one or more fixed connectors (including welding head bolts, welding head slide rails, etc.); the relative position and angle of the arc laser head 205 are precisely adjusted by adjusting the various adjustment platforms of the welding head assembly 2 to adapt to different welding tasks.

[0065] During the specific implementation process, the laser can also be focused to the vicinity of the welding position through an optical fiber or lens system under the laser welding head 1 to achieve high-precision welding.

[0066] Specifically, the relative positions of the laser welding head 1 and the welding head assembly 2 can be adjusted by means of an adjustment platform, a rotating adjustment plate, and the like.

[0067] The welding head assembly 2 includes a multi-layer adjustment structure, such as Figure 2 As shown, these adjustment mechanisms can achieve multi-angle and multi-directional welding by rotating, sliding horizontally and / or vertically, etc. The welding head assembly 2 is fixed to the back plate of the laser welding head by one or more assembly bolts, assembly slide rails, etc., and the distance between the welding head assembly 2 and the laser welding head is adjusted by the long distance adjustment plate 202.

[0068] The weld seam tracking component 3 is arranged on the other side relative to the welding head component 2 and is fixedly connected to the back plate of the laser welding head; the weld seam tracking component 3 can use mature optical or laser sensors to monitor the weld path, collect changes in the weld in real time, and feed back to the welding control system.

[0069] In one embodiment, the sensor can monitor the weld position in real time during the welding process. The weld tracking assembly 3 can be adjusted by a manual or automatic adjustment platform to adapt to different weld paths and welding tasks.

[0070] Specifically, the detailed structure of the welding head assembly 2 is as follows: Figure 2 As shown, it mainly includes multiple precision adjustment devices for adjusting the relative positions of the arc welding head 205 and the laser welding head 1. These adjustment devices are mainly used to achieve flexible adjustment of the welding head 205 at different positions and angles, ensuring that various welding requirements can be met in complex welding scenarios.

[0071] like Figure 4 As shown, the adjustment platforms in the welding head assembly 2 of the present invention all use the screw principle. By rotating the screw at a certain angle, the nut on the screw is controlled to move a certain vertical distance, thereby driving the slider and other structures installed above the nut to achieve position adjustment.

[0072] In a specific embodiment, the adjustment device of the welding head assembly 2 specifically includes the following:

[0073] The first adjustment platform 201: The first adjustment platform 201 includes a first adjustment knob 2012, a first coupling 2013, a first guide rail 2014, and a first slider 2015; using the screw principle, by rotating the screw by a certain angle, the nut on the screw can be controlled to move a certain vertical distance, thereby driving the first slider 2015 installed above the nut to achieve adjustment; for specific adjustment, it is necessary to first release the lock and rotate the first adjustment knob 2012 for adjustment, and precise adjustment can be made through the scale on the first adjustment knob 2012.

[0074] Long distance adjustment plate 202: The long distance adjustment plate 202 is provided with two horizontal waist-shaped groove through holes 2021. The horizontal distance between the arc welding head 205 and the laser welding head 1 is adjusted through the waist-shaped hole 2021. When adjusting, first loosen the four connecting bolts, and the welding head assembly 2 slides horizontally along the waist-shaped groove through hole 2021 to the appropriate position and then locks the connecting bolts.

[0075] The second adjustment platform 203: The second adjustment platform 203 includes a second adjustment knob 2032, a second coupling 2033, a second guide rail 2034, and a second slider 2035; using the screw principle, by rotating the screw by a certain angle, the nut on the screw can be controlled to move a certain vertical distance, thereby driving the second slider 2035 installed above the nut to achieve adjustment; for specific adjustment, it is necessary to first release the lock and rotate the second adjustment knob 2032 for adjustment, and precise adjustment can be made through the scale on the second adjustment knob 2032.

[0076] First rotary adjustment plate 204: The first rotary adjustment plate 204 adjusts the vertical angle between the arc welding head 205 and the laser welding head 1 by rotating the third adjustment platform 207 through the guide groove 2041 thereon; when making the adjustment, first loosen the three connecting bolts, rotate the third adjustment platform 207 along the direction of the guide groove 2041 to the right position, and then tighten the bolts. Figure 5 shown.

[0077] Arc welding head 205: The arc welding head 205 is used for filler wire welding, and specifically may include MIG, MAG, TIG, etc., and is used in conjunction with a laser welding head to improve welding efficiency.

[0078] Second rotary adjustment plate 206: The second rotary adjustment plate 206 adjusts the longitudinal angle between the arc welding head 205 and the laser welding head 1 by rotating the arc welding head 205 through the rotary adjustment slot 2061 thereon; when making the adjustment, first loosen the three connecting bolts, and then tighten the bolts after the arc welding head 205 is rotated into place along the rotary adjustment slot 2061. Figure 6 shown.

[0079] Third adjustment platform 207: The third adjustment platform 207 includes a third adjustment knob 2072, a third coupling 2073, a third guide rail 2074, and a third slider 2075. Utilizing the principle of a lead screw, rotating the lead screw by a certain angle controls the vertical movement of the nut on the lead screw, thereby driving the third slider 2075 mounted above the nut for adjustment. To make adjustments, the lock must be unlocked and the third adjustment button 2072 rotated. Precise adjustments can be made using the scale on the third adjustment knob 2072. In one embodiment, one or more adjustment platforms can be replaced with an electric adjustment platform driven by a servo motor, enabling automated adjustment and higher precision. The electric platform can be integrated into the welding control system for more efficient automatic adjustment.

[0080] In one embodiment, one or more rotary adjustment plates can be replaced with a multi-axis motorized rotary platform, where the angle adjustment of the welding head is controlled by a motor. This improvement can significantly improve adjustment accuracy and speed, making it particularly suitable for complex welding tasks that require frequent angle adjustments.

[0081] In a specific embodiment, the connection between the welding head and the adjustment plate can be made by magnetic connection or quick clamp connection, which makes it more convenient and quick to replace the welding head when it is needed, while also reducing operation time and improving production efficiency.

[0082] The entire welding head assembly used in this utility model is based on an adjustment platform, including a rotary adjustment plate, which is connected and fixed to the back plate of the laser welding device. The positional relationship between the adjustment platform and the adjustment plate ensures that the welding head can be flexibly adjusted in multiple directions, covering all adjustment requirements in the horizontal direction (X-axis), vertical direction (Z-axis), and angular direction. Through the precise transmission of the lead screw and slide rails, the welding head assembly 2 can achieve a wide range of adjustments while ensuring smoothness and accuracy during the adjustment process.

[0083] Example 1

[0084] By adjusting the positions of different components in the hybrid welding device, efficient flat fillet welding can be achieved.

[0085] Rotate and adjust the bolt passing through the waist-shaped slot through-hole 2021 on the long-distance adjustment plate 202 so that the long-distance adjustment plate can slide horizontally. When it slides to a preset position, tighten the bolt;

[0086] The first adjustment knob 2012 on the first adjustment platform 201 is rotated and adjusted. The rotation of the first adjustment knob 2012 is connected to the shaft end of the lead screw via a first coupling 2013. The lead screw transmits the rotation of the first adjustment knob 2012 to the first slider 2015 via a thread. The first slider 2015 slides along the first guide rail 2014, driving the first adjustment plate 2016 fixedly mounted on the first slider 2015, thereby driving the second adjustment platform 203 fixedly connected to the first adjustment plate 2016 to move.

[0087] A second adjustment knob 2032 on the second adjustment platform 203 is rotated and adjusted. The rotation of the second adjustment knob 2032 is connected to the shaft end of the lead screw via a second coupling 2033. The lead screw transmits the rotation of the second adjustment knob 2032 to the second slider 2035 via a thread. The second slider 2035 slides along the second guide rail 2034, driving the first rotation adjustment plate 204 fixed to the second slider 2035.

[0088] The third adjustment platform 207 is rotated under the guidance of the guide groove 2041 of the first rotation adjustment plate 204, so that the third adjustment platform 207 and the arc welding head 205 connected thereto rotate;

[0089] A third adjustment knob 2072 on the third adjustment platform 207 is rotated and adjusted. The rotation of the third adjustment knob 2072 is connected to the shaft end of the lead screw via a third coupling 2073. The lead screw transmits the rotation of the third adjustment knob 2072 to the third slider 2075 via a thread. The third slider 2075 slides along the third guide rail 2074, driving a mounting plate 2076 fixed to the third slider 2075.

[0090] The arc welding head 205 is rotated under the guidance of the rotation adjustment slot 2061 of the second rotation adjustment plate 206 , so that the arc welding head 205 rotates relative to the third adjustment platform 207 .

[0091] like Figure 7 As shown, when performing fillet welding, the laser welding head 1 and the fillet welding base plate 601 should be kept as parallel as possible to achieve full penetration of the base metal. The arc welding head 205 should be at an angle of approximately 45° to the vertical plate to fill the weld seam. Welding efficiency is maximized when the distance between the laser beam projected by the laser welding head 1 and the arc welding head 205 at the weld seam is maintained within 2 mm ± 1 mm.

[0092] Example 2

[0093] By adjusting the positions of different components in the hybrid welding device, efficient panel welding can be achieved.

[0094] Rotate and adjust the bolt passing through the waist-shaped slot through-hole 2021 on the long-distance adjustment plate 202 so that the long-distance adjustment plate can slide horizontally. When it slides to a preset position, tighten the bolt;

[0095] The first adjustment knob 2012 on the first adjustment platform 201 is rotated and adjusted. The rotation of the first adjustment knob 2012 is connected to the shaft end of the lead screw via a first coupling 2013. The lead screw transmits the rotation of the first adjustment knob 2012 to the first slider 2015 via a thread. The first slider 2015 slides along the first guide rail 2014, driving the first adjustment plate 2016 fixedly mounted on the first slider 2015, thereby driving the second adjustment platform 203 fixedly connected to the first adjustment plate 2016 to move.

[0096] A second adjustment knob 2032 on the second adjustment platform 203 is rotated and adjusted. The rotation of the second adjustment knob 2032 is connected to the shaft end of the lead screw via a second coupling 2033. The lead screw transmits the rotation of the second adjustment knob 2032 to the second slider 2035 via a thread. The second slider 2035 slides along the second guide rail 2034, driving the first rotation adjustment plate 204 fixed to the second slider 2035.

[0097] The third adjustment platform 207 is rotated under the guidance of the guide groove 2041 of the first rotation adjustment plate 204, so that the third adjustment platform 207 and the arc welding head 205 connected thereto rotate;

[0098] A third adjustment knob 2072 on the third adjustment platform 207 is rotated and adjusted. The rotation of the third adjustment knob 2072 is connected to the shaft end of the lead screw via a third coupling 2073. The lead screw transmits the rotation of the third adjustment knob 2072 to the third slider 2075 via a thread. The third slider 2075 slides along the third guide rail 2074, driving a mounting plate 2076 fixed to the third slider 2075.

[0099] The arc welding head 205 is rotated under the guidance of the rotation adjustment slot 2061 of the second rotation adjustment plate 206 , so that the arc welding head 205 rotates relative to the third adjustment platform 207 .

[0100] like Figure 8As shown, when performing panel welding, the laser welding head 1 and the panel welding base plate 701 should be as vertical as possible to melt through the base material, and the arc welding head 205 and the base plate should be as vertical as possible to fill the weld. The laser line of the laser welding head 1 projects the light spot at the weld and the distance between the arc welding head 205 is kept within 2mm±1mm. At this time, the welding efficiency is the highest.

[0101] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "up", "down", "vertical", "horizontal", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present application, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0102] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0103] In this application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0104] The disclosure of the present application provides many different embodiments or examples for realizing the different structures of the present application. In order to simplify the disclosure of the present application, the components and settings of specific examples are described. Of course, they are merely examples, and the purpose is not to limit the present application. In addition, the present application may repeat reference numerals and / or reference letters in different examples, and such repetition is for the purpose of simplicity and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides various specific examples of processes and materials, but those of ordinary skill in the art will appreciate the application of other processes and / or the use of other materials.

[0105] The protection content of the present invention is not limited to the above embodiments. Without departing from the spirit and scope of the utility model, any changes and advantages that can be thought of by those skilled in the art are included in the present invention and are protected by the appended claims.

Claims

1. A laser hybrid welding device, characterized in that: The device comprises: a laser welding head (1), a welding head assembly (2), and a weld tracking assembly (3); The middle of the lower end of the laser welding head (1) faces the workpiece directly, emitting a laser beam to perform laser self-melting welding operation; The welding head assembly (2) includes one or more adjustment mechanisms and an arc welding head (205) at the end; the position and angle of the arc welding head (205) are adjusted by adjusting the linear displacement and rotation of the adjustment mechanism in three directions (X, Y, and Z); The weld tracking component (3) is provided with a sensor and a control system to monitor the path and position of the weld in real time; The welding head assembly (2) comprises a first adjustment platform (201), a long-distance adjustment plate (202), a second adjustment platform (203), a first rotation adjustment plate (204), an arc welding head (205), a second rotation adjustment plate (206), and a third adjustment platform (207).

2. The welding device according to claim 1, wherein The laser welding head (1) is located at the center of the entire welding device and is fixed to the back plate via one or more fixed connecting parts; and / or, An optical fiber or lens system is provided below the laser welding head (1) to focus the laser near the welding position.

3. The welding device according to claim 1, wherein: The long-distance adjustment plate (202) is a rectangular plate-shaped structure, on which one or more horizontal waist-shaped groove through holes (2021) are opened; one end of the long-distance adjustment plate (202) is fixedly connected to the first back plate (2011) of the first adjustment platform (201), and its rectangular plane can pass through one or more waist-shaped groove through holes (2021) through one or more connecting bolts, and the tightness can be adjusted, so that the long-distance adjustment plate (202) can slide in both directions along the horizontal direction, and the welding head assembly (2) can be slidably fixed on the back plate of the laser welding head (1).

4. The welding device according to claim 1, wherein: The first adjustment platform (201) is capable of providing a horizontal displacement change, and comprises a first adjustment knob (2012), a first coupling (2013), a first guide rail (2014), and a first slider (2015); the rotation of the first adjustment knob (2012) is connected to the shaft end of the lead screw through the first coupling (2013); the lead screw is connected to the first slider (2015) through a thread, and when the rotation of the first adjustment knob (2012) is transmitted to the first slider (2015) through the thread, the first slider (2015) can slide back and forth in both directions along the first guide rail (2014); A first adjustment plate (2016) is fixedly provided on the first slider (2015), and the first adjustment plate (2016) can slide back and forth in both directions along with the movement of the first slider (2015); one end portion of the first adjustment plate (2016) is fixedly connected to the second back plate (2031) of the second adjustment platform (203).

5. The welding device according to claim 1, wherein: The second adjustment platform (203) is capable of providing a displacement change in the vertical direction, and comprises a second adjustment knob (2032), a second coupling (2033), a second guide rail (2034), and a second slider (2035); the rotation of the second adjustment knob (2032) is connected to the shaft end of the lead screw through the second coupling (2033); the lead screw is connected to the second slider (2035) through a thread, and when the rotation of the second adjustment knob (2022) is transmitted to the second slider (2035) through the thread, the second slider (2035) can slide back and forth in both directions along the second guide rail (2034); A first rotation adjustment plate (204) is fixedly provided on the second slider (2035), and the first rotation adjustment plate (204) can slide back and forth in both directions along with the movement of the second slider (2035).

6. The welding device according to claim 1, wherein: The end of the first rotation adjustment plate (204) is provided with two mirror-symmetrical arc-shaped guide grooves (2041), and the two guide grooves (2041) are incomplete and have two symmetrically truncated circles; one end of the third back plate (2071) of the third adjustment platform (207) is provided with at least two bolts, and the distance between the corresponding two bolts is equal to the diameter of the circle; the third adjustment platform (207) can slide circumferentially in the guide groove (2041) through the bolts, thereby performing rotation adjustment.

7. The welding device according to claim 1, wherein: The third adjustment platform (207) comprises a third adjustment knob (2072), a third coupling (2073), a third guide rail (2074), and a third slider (2075); the rotation of the third adjustment knob (2072) is connected to the shaft end of the lead screw through the third coupling (2073); the lead screw is connected to the third slider (2075) through a thread, and when the rotation of the third adjustment knob (2072) is transmitted to the third slider (2075) through the thread, the third slider (2075) can slide back and forth in both directions along the third guide rail (2074); A mounting plate (2076) is fixedly provided on the third slider (2075), and the mounting plate (2076) is rotatably fixedly connected to the second rotation adjustment plate (206) by bolts; the second rotation adjustment plate (206) is provided with two mirror-symmetrical circular arc-shaped rotation adjustment grooves (2061), and the rotation adjustment grooves (2061) are provided on both sides of the upper end of the arc welding head (205). The rotation adjustment grooves (2061) can make the arc welding head (205) slide along the circumferential direction of the rotation adjustment grooves (2061) through bolts, thereby performing rotation adjustment.

8. The welding device according to claim 1, wherein: The adjustment accuracy of the first adjustment platform (201) is 1 mm; and / or, The adjustment accuracy of the second adjustment platform (203) is 1 mm; and / or, The adjustment accuracy of the third adjustment platform (207) is 1 mm.

9. The welding device according to any one of claims 4, 5 or 7, characterized in that: The adjustment knob is provided with an adjustment scale for precise adjustment of position and angle.