Photovoltaic material processing device

Through the fixed combination of multi-axis motion system and air pump, the problem of single positioning of photovoltaic material processing equipment is solved, high-precision processing in multiple angles and directions is achieved, and the flexibility and precision of photovoltaic material processing are improved.

CN223406205UActive Publication Date: 2025-10-03ZHEJIANG ZHAOJI ELECTRIC POWER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422858081.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-10-03
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Existing photovoltaic material processing equipment has a single positioning method and cannot flexibly adapt to different sizes and shapes. The fixed laser device cannot adjust the processing angle and direction, which limits the application scope of the equipment and makes it difficult to meet high-precision processing needs.

Method used

A multi-axis motion system is used, including a screw and guide rod combination driven by a third stepper motor, to achieve the movement and positioning of the adsorption plate, combined with the suction provided by the air pump to fix the photovoltaic material; the stepper motor and screw system in the bracket drives the laser generator to perform multi-directional and multi-angle positioning and processing.

Benefits of technology

It achieves stable fixation and high-precision processing of photovoltaic materials, improves processing flexibility and efficiency, and ensures the multi-angle adaptability of laser processing.

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Abstract

The utility model relates to the technical field of photovoltaic material processing, in particular to a photovoltaic material processing device which comprises a base plate, a fixing frame and a laser generator, the fixing frame is fixedly installed at the upper end of the base plate, a third stepping motor is fixedly installed on one side of the fixing frame, and one side of the third stepping motor is connected with a third lead screw. An adsorption plate is fixedly installed at the upper end of the third lead screw, a third guide rod is fixedly installed in the fixing frame and penetrates through the adsorption plate, lower suction cups are installed at the four corners of the adsorption plate, and the lower ends of the lower suction cups are connected with an air pump. According to the device, a third stepping motor drives a third lead screw to rotate so as to drive an adsorption plate to move back and forth along a third guide rod, a lower suction cup fixes a photovoltaic material to the adsorption plate through suction force provided by an air pump, it is ensured that the photovoltaic material is stable and does not move in the machining process, and the air pump can control on-off of the suction force; the fixing effect of the photovoltaic panel is improved, and the machining precision and safety are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic material processing, in particular to a photovoltaic material processing device. Background Art

[0002] In the existing field of photovoltaic material processing, the accuracy, stability, and flexibility of processing equipment have always been key technical challenges. The positioning methods of processing devices in related technologies are often relatively simple, making it difficult to flexibly adapt to photovoltaic materials of different sizes and shapes. Fixed laser devices cannot freely adjust the processing angle and direction, which limits the application range of the equipment and makes it difficult to meet the requirements of high-precision processing. Due to the lack of flexible positioning and movement mechanisms, these devices lack processing efficiency and flexibility and cannot adapt well to complex and diverse processing needs. In view of this, it is necessary to improve the current processing devices to solve the above problems;

[0003] The above information disclosed in this Background section is only for understanding the background of the present inventive concept and therefore it may contain information that does not constitute prior art. Utility Model Content

[0004] The purpose of this utility model is to provide a photovoltaic material processing device to address the problems of the processing devices proposed in the above-mentioned background art, such as the relatively simple positioning method, which is difficult to flexibly adapt to photovoltaic materials of different sizes and shapes, and the fixed laser device cannot freely adjust the processing angle and direction, which limits the application range of the device and makes it difficult to meet the requirements of high-precision processing. Due to the lack of flexible positioning and movement mechanisms, these devices lack processing efficiency and flexibility and cannot well adapt to complex and diverse processing needs.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A photovoltaic material processing device includes a substrate, a fixed frame and a laser generator. The fixed frame is fixedly installed on the upper end of the substrate, a third stepper motor is fixedly installed on one side of the fixed frame, a third screw rod is connected to one side of the third stepper motor, an adsorption plate is fixedly installed on the upper end of the third screw rod, a third guide rod is fixedly installed inside the fixed frame, the third guide rod passes through the adsorption plate, lower suction cups are installed at the four corners of the adsorption plate, the lower end of the lower suction cup is connected to an air pump, the air pump is installed at the lower end of the adsorption plate, and a robotic arm is fixedly installed on the upper end of the substrate, an upper suction cup is fixedly installed on the lower end of the robotic arm, and the upper suction cup is arranged on the upper end of the adsorption plate.

[0007] As a preferred technical solution, a bracket is fixedly installed on the upper end of the fixed frame, a first stepper motor is fixedly installed on one side inside the bracket, one side of the first stepper motor is connected to the first screw rod, the first screw rod and the first guide rod are installed inside the bracket, and the first screw rod and the first guide rod pass through the movable seat.

[0008] As a preferred technical solution, a second stepper motor is fixedly installed on the upper end of the movable seat, the lower end of the second stepper motor is connected to a second screw rod, the second screw rod passes through the movable seat to connect the telescopic plate, and a second guide rod is fixedly installed on the lower end of the movable seat, and the second guide rod passes through the telescopic plate.

[0009] As a preferred technical solution, a laser generator is fixedly mounted on one side of the telescopic plate.

[0010] As a preferred technical solution, a controller is fixedly installed on the upper end of the substrate, and the controller is electrically connected to the second stepper motor, the first stepper motor, the laser generator, the air pump, the third stepper motor, and the robotic arm.

[0011] The beneficial effects of the utility model are:

[0012] Through this device, the third stepper motor drives the third screw to rotate, thereby driving the adsorption plate to move back and forth along the third guide rod. The lower suction cup fixes the photovoltaic material on the adsorption plate through the suction force provided by the air pump, ensuring that the photovoltaic material is stable and does not shift during the processing process. The air pump can control the suction switch, which improves the fixing effect of the photovoltaic panel and ensures the processing accuracy and safety.

[0013] In addition, the first stepper motor in the bracket drives the first screw to realize the left and right movement of the movable base, and the second stepper motor drives the second screw to realize the up and down movement of the telescopic plate, thereby driving the laser generator to perform multi-directional and multi-angle positioning and processing operations, ensuring that the laser generator can flexibly position and accurately process according to the size and shape of the photovoltaic material, thereby improving processing flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic structural diagram of a photovoltaic material processing device proposed in the present utility model;

[0015] Figure 2 This is a structural schematic diagram of a photovoltaic material processing device proposed in the utility model.

[0016] In the figure: 1 substrate, 2 fixed frame, 3 bracket, 4 first screw rod, 5 first guide rod, 6 movable seat, 7 telescopic plate, 8 second stepping motor, 9 second screw rod, 10 second guide rod, 11 first stepping motor, 12 laser generator, 13 adsorption plate, 14 lower suction cup, 15 air pump, 16 third stepping motor, 17 third screw rod, 18 third guide rod, 19 robotic arm, 20 upper suction cup, 21 controller. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0018] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0020] Reference Figure 1-2 A photovoltaic material processing device includes a substrate 1, a fixed frame 2 and a laser generator 12. The fixed frame 2 is fixedly installed on the upper end of the substrate 1, and a third stepper motor 16 is fixedly installed on one side of the fixed frame 2. One side of the third stepper motor 16 is connected to a third screw rod 17. The upper end of the third screw rod 17 is fixedly installed with an adsorption plate 13. A third guide rod 18 is fixedly installed inside the fixed frame 2. The third guide rod 18 passes through the adsorption plate 13. Lower suction cups 14 are installed at the four corners of the adsorption plate 13. The lower end of the lower suction cup 14 is connected to an air pump 15. The air pump 15 is installed at the lower end of the adsorption plate 13.

[0021] Through this design, the third stepper motor 16 drives the third screw 17 to rotate, thereby driving the adsorption plate 13 to move back and forth along the third guide rod 18. The lower suction cup 14 fixes the photovoltaic material on the adsorption plate 13 through the suction force provided by the air pump 15, ensuring that the photovoltaic material is stable and does not shift during the processing. The air pump 15 can control the switch of the suction force, thereby improving the fixing effect of the photovoltaic panel and ensuring the processing accuracy and safety.

[0022] A robotic arm 19 is fixedly mounted on the upper end of the substrate 1 , and an upper suction cup 20 is fixedly mounted on the lower end of the robotic arm 19 . The upper suction cup 20 is disposed on the upper end of the adsorption plate 13 .

[0023] Through this design, the robotic arm 19 can grab the photovoltaic material for transfer through the upper suction cup 20, and cooperate with the lower suction cup 14 to complete the clamping and fixation of the photovoltaic material. Before processing, the robotic arm 19 transfers the photovoltaic material to be processed to the upper end of the adsorption plate 13, and after processing, the robotic arm 19 transfers the processed photovoltaic material out of the adsorption plate 13.

[0024] In other embodiments, a bracket 3 is fixedly installed on the upper end of the fixed frame 2, a first stepper motor 11 is fixedly installed on one side of the interior of the bracket 3, one side of the first stepper motor 11 is connected to the first screw rod 4, the first screw rod 4 and the first guide rod 5 are installed inside the bracket 3, the first screw rod 4 and the first guide rod 5 pass through the movable seat 6, a second stepper motor 8 is fixedly installed on the upper end of the movable seat 6, the lower end of the second stepper motor 8 is connected to the second screw rod 9, the second screw rod 9 passes through the movable seat 6 and connects to the telescopic plate 7, a second guide rod 10 is fixedly installed on the lower end of the movable seat 6, the second guide rod 10 passes through the telescopic plate 7, and a laser generator 12 is fixedly installed on one side of the telescopic plate 7.

[0025] Through this design, the first stepper motor 11 in the bracket 3 drives the first screw 4 to realize the left and right movement of the movable seat 6, and the second stepper motor 8 drives the second screw 9 to realize the up and down movement of the telescopic plate 7, thereby driving the laser generator 12 to perform multi-directional and multi-angle positioning and processing operations, ensuring that the laser generator 12 can be flexibly positioned and accurately processed according to the size and shape of the photovoltaic material, thereby improving processing flexibility.

[0026] Furthermore, the laser generator 12 can precisely cut, punch and etch the photovoltaic material. The laser generator 12 uses a high-energy laser beam to focus on the surface of the material and performs fine processing on the material through local high-temperature melting.

[0027] In other embodiments, a controller 21 is fixedly mounted on the upper end of the substrate 1 , and the controller 21 is electrically connected to the second stepper motor 8 , the first stepper motor 11 , the laser generator 12 , the air pump 15 , the third stepper motor 16 , and the robotic arm 19 .

[0028] In this embodiment, the third stepper motor 16 drives the third screw 17 to rotate, thereby driving the adsorption plate 13 to move forward and backward along the third guide rod 18. The lower suction cup 14 fixes the photovoltaic material on the adsorption plate 13 through the suction force provided by the air pump 15, ensuring that the photovoltaic material is stable and does not shift during the processing. The air pump 15 can control the switch of the suction force, thereby improving the fixing effect of the photovoltaic panel and ensuring the processing accuracy and safety.

[0029] In addition, the first stepper motor 11 in the bracket 3 drives the first screw 4 to realize the left and right movement of the movable seat 6, and the second stepper motor 8 drives the second screw 9 to realize the up and down movement of the telescopic plate 7, thereby driving the laser generator 12 to perform multi-directional and multi-angle positioning and processing operations, ensuring that the laser generator 12 can be flexibly positioned and accurately processed according to the size and shape of the photovoltaic material, thereby improving processing flexibility.

[0030] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A photovoltaic material processing device, comprising a substrate (1), a fixing frame (2) and a laser generator (12), characterized in that: The upper end of the substrate (1) is fixedly mounted with a fixing frame (2), one side of the fixing frame (2) is fixedly mounted with a third stepping motor (16), one side of the third stepping motor (16) is connected to a third screw rod (17), the upper end of the third screw rod (17) is fixedly mounted with an adsorption plate (13), the interior of the fixing frame (2) is fixedly mounted with a third guide rod (18), the third guide rod (18) passes through the adsorption plate (13), the four corners of the adsorption plate (13) are mounted with lower suction cups (14), the lower end of the lower suction cups (14) is connected to an air pump (15), the air pump (15) is mounted on the lower end of the adsorption plate (13), and the upper end of the substrate (1) is fixedly mounted with a mechanical arm (19), the lower end of the mechanical arm (19) is fixedly mounted with an upper suction cup (20), and the upper suction cup (20) is arranged on the upper end of the adsorption plate (13).

2. A photovoltaic material processing device according to claim 1, characterized in that: A bracket (3) is fixedly mounted on the upper end of the fixed frame (2), a first stepper motor (11) is fixedly mounted on one side of the interior of the bracket (3), one side of the first stepper motor (11) is connected to a first screw rod (4), the first screw rod (4) and a first guide rod (5) are mounted inside the bracket (3), and the first screw rod (4) and the first guide rod (5) pass through the movable seat (6).

3. A photovoltaic material processing device according to claim 2, characterized in that: A second stepping motor (8) is fixedly mounted on the upper end of the movable seat (6), the lower end of the second stepping motor (8) is connected to a second screw rod (9), the second screw rod (9) passes through the movable seat (6) and is connected to the telescopic plate (7), and a second guide rod (10) is fixedly mounted on the lower end of the movable seat (6), and the second guide rod (10) passes through the telescopic plate (7).

4. A photovoltaic material processing device according to claim 3, characterized in that: A laser generator (12) is fixedly mounted on one side of the telescopic plate (7).

5. The photovoltaic material processing device according to claim 1, characterized in that: A controller (21) is fixedly mounted on the upper end of the substrate (1), and the controller (21) is electrically connected to the second stepper motor (8), the first stepper motor (11), the laser generator (12), the air pump (15), the third stepper motor (16), and the robotic arm (19).