IXPE foam vertical furnace facilitating discharging

By setting a discharge hole and a discharge assembly at the bottom of the vertical furnace, the problems of the discharge hole occupying internal space and affecting temperature in the existing technology are solved, the smooth horizontal transportation of foam and the discharge operation adapting to different thicknesses are achieved, and the discharge efficiency and convenience are improved.

CN223407314UActive Publication Date: 2025-10-03DONGGUAN HONGEN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422776129.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-03
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The discharge hole of the existing IXPE foam vertical furnace is set on the side plate, which causes the adjustment component to occupy the internal space and be affected by the temperature, affecting the preparation effect and the smoothness of discharge.

Method used

A discharge hole is set at the bottom of the vertical furnace body, and two discharge assemblies are installed below, one of which is located directly below the discharge hole for vertical transportation, and the other is set horizontally. The conveying roller and fixed cylinder structure are used to realize horizontal transportation of foam, avoiding occupying internal space and facilitating the replacement of rollers to adapt to foams of different thicknesses.

Benefits of technology

It achieves smooth discharge outside the vertical furnace, avoiding internal space occupation and temperature influence. At the same time, it is easy to replace the rollers to adapt to foams of different thicknesses, thereby improving discharge efficiency and ease of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of foam production equipment, in particular to an IXPE foam vertical furnace convenient to discharge, which comprises a vertical furnace main body, discharge holes are arranged on the bottom wall of the vertical furnace main body, a plurality of groups of support plates are fixedly mounted on the bottom surface of the vertical furnace main body, discharge components are arranged on the two groups of support plates on the left side, and the discharge components are arranged on the bottom surface of the vertical furnace main body. The discharging assembly comprises two fixing cylinders rotationally connected with the supporting plates on the rear side, gears are fixedly installed at the ends of the fixing cylinders, the two gears are meshed with each other, first rectangular grooves with the front ends communicating with the outside are formed in the fixing cylinders, and two conveying rollers are arranged between the two supporting plates in each set. A first rectangular rod is fixedly installed at the rear end of the conveying roller and matched with the first rectangular groove in an inserted mode, a second rectangular rod is fixedly installed at the tail end of an output shaft of the driving motor, and a supporting shaft is rotationally connected to the supporting plate located on the front side. The discharging device facilitates discharging operation and is convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam production equipment, in particular to an IXPE foam vertical furnace which is convenient for discharging. Background Art

[0002] IXPE foam is a common waterproof, heat-insulating and sound-insulating material, which is widely used in many fields. When preparing IXPE foam, the preparation operation is usually completed in the corresponding vertical furnace. The vertical furnace is generally provided with a feed port and a discharge hole, and the discharge hole is generally set on the side plate of the vertical furnace. Since the vertical furnace is set vertically, when unloading, the foam needs to be transported horizontally outward for unloading. At this time, the corresponding adjustment component is usually installed inside the vertical furnace to adjust the vertical foam to a horizontal shape, thereby achieving the effect of horizontal transportation.

[0003] However, the placement of the discharge hole on the side panel means that the steering assembly can only be installed inside the vertical furnace. This not only takes up space inside the vertical furnace, but is also susceptible to damage from the temperature inside the vertical furnace. Furthermore, operating the steering assembly directly inside the vertical furnace can affect the preparation of IXPE foam, hindering its performance and causing inconvenience in smooth discharge. In view of this, we have proposed a vertical IXPE foam furnace that facilitates discharge. Utility Model Content

[0004] The purpose of the present invention is to provide an IXPE foam vertical furnace that is convenient for discharging materials, so as to solve the defects mentioned in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] The IXPE foam vertical furnace for convenient discharging includes a vertical furnace body, a discharging hole is provided on the bottom wall of the vertical furnace body, a plurality of support plates arranged at equal intervals are fixedly installed on the bottom surface of the vertical furnace body, and the two support plates on the left are provided with a discharging assembly, and the discharging assembly includes two fixed cylinders rotatably connected to the support plates on the rear side, a gear is fixedly installed on the end of the fixed cylinder, and the two gears are meshed with each other, and a first rectangular groove with a front end connected to the outside world is provided in the fixed cylinder, and two conveying rollers are provided between the two support plates in each group, and the conveying rollers The rear end portion of the conveying roller is fixedly installed with a first rectangular rod, and the first rectangular rod is plugged into the first rectangular groove. The front end portion of one of the conveying rollers is fixedly installed with a first shaft sleeve, and a second rectangular groove is provided in the first shaft sleeve. The front end portion of the other conveying roller is fixedly installed with a second shaft sleeve. The support plate located on the front side is fixedly installed with a driving motor, and the end of the output shaft of the driving motor is fixedly installed with a second rectangular rod, and the second rectangular rod is plugged into the second rectangular groove. The support plate located on the front side is rotatably connected with a support shaft, and the support shaft is plugged into the second shaft sleeve.

[0007] Preferably, an axial hole is provided in the second shaft sleeve, and the support shaft is located in the axial hole and is plug-fitted with the axial hole.

[0008] Preferably, the cross-sections of the first rectangular rod and the first rectangular groove are both rectangular, and the size of the first rectangular rod matches the size of the first rectangular groove.

[0009] Preferably, one of the discharge assemblies is located directly below the discharge hole, and the two conveying rollers located below the discharge hole are arranged along the horizontal axis.

[0010] Preferably, the cross-sections of the second rectangular rod and the second rectangular groove are both rectangular, and the size of the second rectangular rod matches the size of the second rectangular groove.

[0011] Preferably, the second shaft sleeve is sleeved on the support shaft and is rotatably connected to the support shaft, and a fixed disk is fixedly mounted on the end of the support shaft, and the fixed disk is fixedly mounted on the support plate.

[0012] Preferably, a bearing is provided on the support plate, the fixing cylinder is fixedly mounted on the corresponding inner ring of the bearing, and the output shaft of the drive motor and the support shaft both pass through the bearing.

[0013] Preferably, two upper and lower exposed chambers are provided on the front side plate of the vertical furnace body, an inspection door is hinged on the cavity wall of the exposed chamber, a handle is fixedly installed on the inspection door, and an inspection gap is provided between the two adjacent support plates.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model is provided with a discharge hole at the bottom and two discharge assemblies below the vertical furnace body, wherein one discharge assembly is located below the discharge hole and is used for normally conveying the foam vertically downward, and the other discharge assembly is arranged horizontally to convey the vertical foam horizontally outward to realize the discharge operation. The discharge assembly is arranged outside the vertical furnace body and will not occupy the space inside the vertical furnace body, nor will it have an adverse effect on the preparation of the foam inside the vertical furnace body, thereby achieving the effect of facilitating smooth discharge outside the vertical furnace body.

[0016] 2. The utility model sets up a discharging assembly, and utilizes detachable connections between the conveying roller and the fixed cylinder, and between the second rectangular rod and the support shaft and the conveying roller, so as to facilitate the subsequent replacement of the conveying rollers. By replacing the conveying rollers with different distances between the two conveying rollers, it is possible to convey foams of different thicknesses, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is one of the overall structural diagrams of the utility model;

[0018] Figure 2 This is the second schematic diagram of the overall structure of the utility model;

[0019] Figure 3 This is one of the partial structural diagrams of the utility model;

[0020] Figure 4 This is the second schematic diagram of the partial structure of the utility model;

[0021] The meaning of each number in the figure is:

[0022] 1. Vertical furnace body; 10. Discharge hole; 11. Exposure chamber; 12. Inspection door; 121. Handle; 13. Support plate; 131. Inspection gap; 132. Bearing;

[0023] 2. Discharging assembly; 20. Fixed cylinder; 201. First rectangular groove; 21. Gear; 22. Conveyor roller; 23. First rectangular rod; 24. First shaft sleeve; 241. Second rectangular groove; 25. Second shaft sleeve; 251. Shaft hole; 26. Drive motor; 27. Second rectangular rod; 28. Support shaft; 281. Fixed disk. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figures 1-4 The utility model provides a technical solution: an IXPE foam vertical furnace for convenient discharging, comprising a vertical furnace body 1, a discharging hole 10 being provided on the bottom wall of the vertical furnace body 1, a plurality of groups of support plates 13 arranged at equal intervals being fixedly installed on the bottom surface of the vertical furnace body 1, and a discharging assembly 2 being provided on each of the two groups of support plates 13 on the left side, and the discharging assembly 2 comprising two fixed cylinders 20 rotatably connected to the support plates 13 on the rear side, a gear 21 being fixedly installed on the end of the fixed cylinder 20, the two gears 21 being meshed with each other, a first rectangular groove 201 having a front end connected to the outside world being provided in the fixed cylinder 20, two conveying rollers 22 being provided between the two support plates 13 in each group, a first rectangular rod 23 being fixedly installed on the rear end of the conveying roller 22, and a first rectangular rod 23 being fixedly installed on the rear end of the conveying roller 22. A rectangular rod 23 is plugged into the first rectangular groove 201, and the front end of one of the conveying rollers 22 is fixedly installed with a first shaft sleeve 24, and a second rectangular groove 241 is provided in the first shaft sleeve 24. The front end of the other conveying roller 22 is fixedly installed with a second shaft sleeve 25, and a driving motor 26 is fixedly installed on the support plate 13 on the front side. The end of the output shaft of the driving motor 26 is fixedly installed with a second rectangular rod 27, and the second rectangular rod 27 is plugged into the second rectangular groove 241. A support shaft 28 is rotatably connected to the support plate 13 on the front side, and the support shaft 28 is plugged into the second shaft sleeve 25 to realize vertical discharging from the discharge hole 10, and then cooperate with the two discharge components 2 to realize the horizontal conveying operation of the foam, making the discharge smoother.

[0026] In this embodiment, an axial hole 251 is provided in the second shaft sleeve 25, the support shaft 28 is located in the axial hole 251 and is plugged into the axial hole 251, the second shaft sleeve 25 is sleeved on the support shaft 28 and is rotatably connected to the support shaft 28, so that the second shaft sleeve 25 and the corresponding conveying roller 22 can rotate normally; a fixed disk 281 is fixedly installed on the end of the support shaft 28, and the fixed disk 281 is fixedly installed on the support plate 13 by multiple fastening screws, which is convenient for fixed installation and disassembly operations.

[0027] Specifically, the cross-sections of the first rectangular rod 23 and the first rectangular groove 201 are both rectangular, and the size of the first rectangular rod 23 is adapted to the size of the first rectangular groove 201; the cross-sections of the second rectangular rod 27 and the second rectangular groove 241 are both rectangular, and the size of the second rectangular rod 27 is adapted to the size of the second rectangular groove 241, which is used to stabilize the insertion and transmission operations.

[0028] Furthermore, one of the discharge components 2 is located directly below the discharge hole 10, and the two conveying rollers 22 located below the discharge hole 10 are arranged along the horizontal axis to realize the vertical conveying operation of the foam. The two conveying rollers 22 on the other discharge component 2 are arranged along the vertical axis to adjust the vertically conveyed foam to horizontal conveyance.

[0029] In addition, a bearing 132 is provided on the support plate 13, and the fixed cylinder 20 is fixedly installed on the corresponding inner ring of the bearing 132. The output shaft of the drive motor 26 and the support shaft 28 both pass through the bearing 132, so that the fixed cylinder 20 does not need to be disassembled. When replacing the conveying roller 22 later, the drive motor 26 and the support shaft 28 are directly disassembled, and then the conveying roller 22 is removed to complete the disassembly operation.

[0030] It is worth noting that two upper and lower exposed chambers 11 are provided on the front side plate of the vertical furnace body 1, and an inspection door 12 is hinged on the cavity wall of the exposed chamber 11 through a hinge. A handle 121 is fixedly installed on the inspection door 12, and an inspection gap 131 is provided between the two adjacent support plates 13.

[0031] When the IXPE foam vertical furnace that is convenient for discharging of the present invention is in use, as the foam passes between the conveying rollers 22, the drive motor 26 is connected to the external power supply and is made to work. When the drive motor 26 works, the output shaft thereon rotates to drive the second rectangular rod 27, the first shaft sleeve 24 and the corresponding conveying roller 22 to rotate. After the conveying roller 22 rotates, the fixed cylinder 20 is driven to rotate. Since the two gears 21 are engaged with each other, the two conveying rollers 22 can be driven to rotate simultaneously. The two conveying rollers 22 located below the discharge hole 10 rotate to realize the vertical conveying operation of the foam. The two conveying rollers 22 on the other discharge assembly 2 realize the adjustment of the vertically conveyed foam to the horizontal conveying, thereby completing the discharge operation.

[0032] In addition, when it is necessary to replace the conveying roller 22, remove the drive motor 26 and the support shaft 28, and pull out the second rectangular rod 27 and the support shaft 28. At this time, since the length of the conveying roller 22 is less than the distance between the two support plates 13, the conveying roller 22 is removed and replaced with a conveying roller 22 with a different outer diameter. At this time, after the replacement, the distance between the two conveying rollers 22 changes, and foams of different thicknesses can be conveyed. After the conveying roller 22 is assembled on the fixed cylinder 20, continue to install the drive motor 26 and the support shaft 28 correctly.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. An IXPE foam vertical furnace for convenient discharging, comprising a vertical furnace body (1), characterized in that: A discharge hole (10) is provided on the bottom wall of the vertical furnace body (1), and a plurality of support plates (13) arranged at equal intervals are fixedly installed on the bottom surface of the vertical furnace body (1), and a discharge assembly (2) is provided on each of the two groups of support plates (13) on the left side, and the discharge assembly (2) includes two fixed cylinders (20) rotatably connected to the support plates (13) on the rear side, and a gear (21) is fixedly installed at the end of the fixed cylinder (20), and the two gears (21) are meshed with each other. A first rectangular groove (201) whose front end is connected to the outside is provided in the fixed cylinder (20), and two conveying rollers (22) are provided between the two support plates (13) in each group, and a first rectangular rod (23) is fixedly installed at the rear end of the conveying roller (22). The first rectangular rod (23) and the first rectangular groove (201) are plugged together, a first shaft sleeve (24) is fixedly installed on the front end of one of the conveying rollers (22), and a second rectangular groove (241) is provided in the first shaft sleeve (24), and a second shaft sleeve (25) is fixedly installed on the front end of the other conveying roller (22), a driving motor (26) is fixedly installed on the support plate (13) located on the front side, and a second rectangular rod (27) is fixedly installed on the end of the output shaft of the driving motor (26), and the second rectangular rod (27) and the second rectangular groove (241) are plugged together, and a support shaft (28) is rotatably connected to the support plate (13) located on the front side, and the support shaft (28) and the second shaft sleeve (25) are plugged together.

2. The IXPE foam vertical furnace for easy discharge according to claim 1, characterized in that: An axial hole (251) is provided in the second shaft sleeve (25), and the support shaft (28) is located in the axial hole (251) and is plug-fitted to the axial hole (251).

3. The IXPE foam vertical furnace for easy discharge according to claim 1, characterized in that: The cross-sections of the first rectangular rod (23) and the first rectangular groove (201) are both rectangular, and the size of the first rectangular rod (23) matches the size of the first rectangular groove (201).

4. The IXPE foam vertical furnace for easy discharge according to claim 1, characterized in that: One of the discharge assemblies (2) is located directly below the discharge hole (10), and the two conveying rollers (22) located below the discharge hole (10) are arranged along a horizontal axis.

5. The IXPE foam vertical furnace for easy discharge according to claim 1, characterized in that: The cross-sections of the second rectangular rod (27) and the second rectangular groove (241) are both rectangular, and the size of the second rectangular rod (27) matches the size of the second rectangular groove (241).

6. The IXPE foam vertical furnace for easy discharge according to claim 1, characterized in that: The second shaft sleeve (25) is sleeved on the support shaft (28) and is rotatably connected to the support shaft (28); a fixed disk (281) is fixedly mounted on the end of the support shaft (28); and the fixed disk (281) is fixedly mounted on the support plate (13).

7. The IXPE foam vertical furnace for easy discharge according to claim 1, characterized in that: A bearing (132) is provided on the support plate (13), the fixing cylinder (20) is fixedly mounted on the inner ring of the corresponding bearing (132), and the output shaft of the drive motor (26) and the support shaft (28) both pass through the bearing (132).

8. The IXPE foam vertical furnace for easy discharge according to claim 1, characterized in that: Two upper and lower exposed chambers (11) are provided on the front side plate of the vertical furnace body (1), an inspection door (12) is hingedly connected to the cavity wall of the exposure chamber (11), a handle (121) is fixedly mounted on the inspection door (12), and an inspection gap (131) is provided between two adjacent support plates (13).