Film pasting device for composite door plate

Through the automated design of pressing parts and tensioning components, the problems of low efficiency and poor cutting effect in the film application process of composite door panels are solved, and efficient and smooth film application and cutting effects are achieved.

CN223407473UActive Publication Date: 2025-10-03JILIN CORE LOGISTICS & COATING EQUIP CO LTD
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Patent Information

Application Number
CN202422959211.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-03
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The existing film application process for composite door panels relies on manual operation, which is inefficient and has poor shearing effect.

Method used

The pressing parts and tensioning components are matched with the cylinder, and the pressing airbag and cutting knife are used to realize automatic film lamination and cutting, ensuring the flat lamination and efficient cutting of the film.

Benefits of technology

It improves the speed and quality of film application on composite door panels, reduces labor intensity, and improves film application efficiency and shearing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of composite door plate production, and particularly relates to a film pasting device of a composite door plate, which comprises a pressing piece, a tensioning assembly and an air cylinder, the pressing piece is fixedly connected with a movable end of the air cylinder through a connecting frame, the air cylinder is fixedly connected on a frame body of a working table, and a pressing air bag is arranged in a cavity arranged on a first shell of the pressing piece. The pressing air bag communicates with the telescopic air bag through a communicating air pipe, the lower portion of the telescopic air bag is fixedly connected with a cutting knife, and the telescopic air bag and the cutting knife are both arranged in the second shell. According to the film pasting device, in the film pasting process of the composite door plate, pressure is applied to a film through the pressing piece, the film is stably pasted on the composite door plate, the film is tensioned through the tensioning assembly in the pressing process, it is ensured that the film can be flatly pasted on the composite door plate, and the film pasting quality is improved; and meanwhile, in the pressing process, the cutting knife is driven by air pressure to slide out of the second shell to cut the film, cutting can be completed after the film is pasted, the speed is high, the efficiency is high, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite door panel production, in particular to a film sticking device for composite door panels. Background Art

[0002] Composite doors are made from two or more primary materials, typically consisting of an inner frame, a door core, and decorative panels. The materials and construction of each component determine performance, quality, and price. Composite doors undergo a series of scientific processes, including drying, cutting, planing, mortising, drilling, high-speed milling, pressing, polishing, and painting. After processing, composite door panels require a protective film coating to prevent scratches during storage and transportation, which could affect their appearance and sales.

[0003] Some existing film application methods rely on manual labor. This involves first securing a roll of protective film to one end of the door panel, then pulling the film to apply it to the door panel. Tools are then used to press the film onto the door panel, and scissors are used to cut away any excess film at the edges. This completely manual process is associated with low efficiency and high labor intensity. Furthermore, manual cutting during the film application process can easily lead to skewed edges, resulting in poor results. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the utility model provides a film-sticking device for a composite door panel, which solves the problems of slow speed and low efficiency of manual film sticking and poor shearing effect due to manual shearing.

[0006] (2) Technical solution

[0007] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0008] A film-sticking device for a composite door panel includes a pressing piece, a tensioning assembly and a cylinder. The pressing piece is fixedly connected to the movable end of the cylinder through a connecting frame. The cylinder is fixedly connected to the frame of a workbench. A pressing airbag is housed in a cavity provided on the first shell of the pressing piece. The pressing airbag is connected to the telescopic airbag through a connecting air pipe. A cutting knife is fixedly connected to the lower part of the telescopic airbag. The telescopic airbag and the cutting knife are both placed in a second shell. Tensioning assemblies are placed at both ends of the first shell. The tensioning roller of the tensioning assembly is rotatably connected to the mounting frame through a roller shaft. The mounting frame is fixedly connected to the first shell through a connecting seat. An elastic support plate is placed between the mounting frame and the connecting seat.

[0009] Furthermore, the press-fit airbag is composed of a hard connection base and a soft airbag, the hard connection base is fixedly connected to a cavity provided on the first shell, and one end of the communicating air tube is fixedly connected to an air hole provided at a corresponding position on the hard connection base, and the other end of the communicating air tube passes through a through hole provided at a corresponding position on the second shell and is fixedly connected to an air hole provided at a corresponding position on the telescopic airbag;

[0010] The upper end of the telescopic airbag is fixedly connected to the inner wall of the second shell, and the lower end is fixedly connected to the connecting base provided on the upper part of the cutting knife, and the cutting knife is slidably connected to the inner cavity of the second shell through the connecting base;

[0011] The second shell is fixedly connected to a placement cavity formed by the first shell and four sides of the pressed airbag, and a knife outlet notch for cooperating with a cutting knife to slide up and down is opened at the lower part of the second shell.

[0012] Furthermore, a connecting rod is fixedly connected between the mounting brackets at both ends of the tensioning roller, and the roller shaft on the tensioning roller is rotatably connected to one end of the mounting bracket via a bearing, and the other end of the mounting bracket is rotatably connected to a rod shaft provided on the connecting seat via a bearing, and the connecting seat is fixedly connected to the first shell via bolts;

[0013] The connecting shaft provided at the corresponding position on the mounting frame is rotatably connected to the connecting ear plate integrally provided at the lower end of the elastic support plate, and the upper end of the elastic support plate is rotatably connected to the connecting shaft provided at the corresponding position on the support rod on one side of the connecting seat.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the present invention provides a film-applying device for composite door panels, which has the following beneficial effects:

[0016] The utility model uses a pressing part to apply pressure to the film during the film pasting process on the composite door panel, so that the film is stably pasted on the composite door panel, and a tensioning component is used to tension the film during the pressing process to ensure that the film can be flatly pasted on the composite door panel, thereby improving the quality of the film pasting. At the same time, during the pressing process, air pressure is used to drive the cutting knife to slide out from the second shell to cut the film. The cutting can be completed after the film is pasted, which is fast, efficient and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 It is a partial cross-sectional view of the press-fitted part in the present invention;

[0019] Figure 3 This is an exploded view of the tensioning assembly in the present invention.

[0020] In the figure: 1. Pressed part; 101. First shell; 102. Pressed airbag; 1021. Hard connecting seat; 1022. Soft airbag; 103. Second shell; 104. Telescopic airbag; 105. Cutting knife; 106. Connecting air pipe; 2. Tensioning assembly; 201. Tensioning roller; 202. Roller shaft; 203. Mounting frame; 204. Connecting rod; 205. Connecting seat; 2051. Support rod; 2052. Rod shaft; 206. Elastic support plate; 3. Connecting frame; 4. Cylinder. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example

[0023] like Figure 1 、 Figure 2 and Figure 3As shown, an embodiment of the present invention proposes: a film-sticking device for a composite door panel, comprising a pressing piece 1, a tensioning assembly 2 and a cylinder 4. The pressing piece 1 is fixedly connected to the movable end of the cylinder 4 through a connecting frame 3, and the cylinder 4 is fixedly connected to the frame of the workbench, so that the pressing piece 1 and the cylinder 4 can be stably installed on the workbench. During use, the film can be used together with the film unfolding equipment. After the film is unfolded, it is pressed and covered on the composite door panel placed on the workbench to complete the film-sticking operation on the composite door panel. The cylinder 4 is driven by the pressure when it is running. As the pressing member 1 moves up and down, the film is squeezed so that the film can be stably attached to the composite door panel, thereby smoothly completing the film application. A pressing airbag 102 is arranged in the cavity provided on the first shell 101 of the pressing member 1, which is convenient for the pressing airbag 102 to press the film during use, so that the film can be stably attached to the composite door panel, thereby improving the speed and quality of film application. The pressing airbag 102 is connected to the telescopic airbag 104 through the connecting air pipe 106, and the lower part of the telescopic airbag 104 is fixedly connected to the cutting The knife 105, the telescopic airbag 104 and the cutting knife 105 are all placed in the second shell 103, so that when the squeezing and pressing airbag 102 is deformed, the squeezed gas enters the telescopic airbag 104, causing the telescopic airbag 104 to deform, and then the cutting knife 105 is pushed out of the second shell 103 to cut the film, and the excess film on the four sides of the composite door panel after the film is applied is cut off. In addition, the tensioning assembly 2 is placed at both ends of the first shell 101, and the tensioning roller 201 of the tensioning assembly 2 is connected to the roller shaft 20 2 is rotatably connected to the mounting frame 203, and the mounting frame 203 is fixedly connected to the first shell 101 through the connecting seat 205. An elastic support plate 206 is installed between the mounting frame 203 and the connecting seat 205, so that when the pressing piece 1 moves down to press the film onto the composite door panel, the tensioning assembly 2 moves down together and first contacts the film. Then, under the action of stress, the tensioning roller 201 rotates toward the two ends of the pressing piece 1, thereby tensioning the film so that the film can be evenly covered and adhered to the composite door panel, thereby improving the quality of the lamination.

[0024] like Figure 1 and Figure 2As shown, in some embodiments, the pressed airbag 102 is composed of a hard connecting seat 1021 and a soft airbag 1022. The hard connecting seat 1021 is fixedly connected to the cavity provided on the first shell 101, so that the pressed airbag 102 can be stably installed in the first shell 101 for stable use, and one end of the communicating air pipe 106 is fixedly connected to the air hole provided at the corresponding position on the hard connecting seat 1021, and the other end of the communicating air pipe 106 passes through the through-hole provided at the corresponding position on the second shell 103 and is fixedly connected to the air hole provided at the corresponding position on the telescopic airbag 104, so that the soft airbag 1022 of the pressed airbag 102 can be pressed against the membrane and the composite door panel during use. , deformation occurs under continuous extrusion, and the gas is squeezed into the telescopic airbag 104 from the communicating air pipe 106, causing the telescopic airbag 104 to deform, pushing the cutting knife 105 to slide in the second shell 103, so that the cutting knife 105 is pushed out, cutting the film covering the composite door panel, and stably pressing the film to the composite door panel during the extrusion process, completing the film laminating operation. After the film is cut, the pressing airbag 102 is separated from the composite door panel, and the pressing airbag 102 loses the extrusion and returns to its original shape. The gas in the telescopic airbag 104 flows back into the pressing airbag 102 from the communicating air pipe 106 again, thereby causing the cutting knife 105 to slide back into the second shell 103;

[0025] The upper end of the telescopic airbag 104 is fixedly connected to the inner wall of the second shell 103, and the lower end is fixedly connected to the connection base provided on the upper part of the cutting knife 105. The cutting knife 105 is slidably connected to the internal cavity of the second shell 103 through the connection base. When the telescopic airbag 104 is deformed, it drives the cutting knife 105 to slide smoothly in the second shell 103, pushing the cutting knife 105 out of the second shell 103 to cut the film on the composite door panel.

[0026] The second shell 103 is fixedly connected to the placement cavity formed by the four sides of the first shell 101 and the pressed airbag 102, and the lower part of the second shell 103 is provided with a knife outlet groove for cooperating with the cutting knife 105 to slide up and down, so that the cutting knife 105 can slide smoothly in the second shell 103, cut the film covering the composite door panel, and smoothly complete the film-sticking operation of the composite door panel.

[0027] like Figure 1 and Figure 3As shown, in some embodiments, a connecting rod 204 is fixedly connected between the mounting frames 203 at both ends of the tensioning roller 201, so as to stably connect the two mounting frames 203 together to form a whole, thereby ensuring stable use, and the roller shaft 202 on the tensioning roller 201 is rotatably connected to one end of the mounting frame 203 through a bearing, so as to stably install the tensioning roller 201 on the mounting frame 203, while ensuring that it can rotate smoothly during use, so as to facilitate stable use, and the other end of the mounting frame 203 is rotatably connected to the rod shaft 2052 set on the connecting seat 205 through a bearing. The connecting base 205 is connected to the first shell 101 by bolts, so that the connecting base 205 can be stably installed on the first shell 101, thereby stably installing the entire tensioning assembly 2 on the pressing piece 1, so that the two can be stably used together. At the same time, during use, it can be ensured that when the mounting frame 203 is subjected to force, it can generate appropriate rotation on the connecting base 205, so that the tensioning roller 201 rotates toward the two ends of the pressing piece 1, thereby tensioning the film to be pressed, so that the film can be evenly covered and attached to the composite door panel, thereby improving the quality and efficiency of film application.

[0028] The connecting shaft arranged at the corresponding position on the mounting frame 203 is rotatably connected to the connecting ear plate integrally arranged at the lower end of the elastic support plate 206, and the upper end of the elastic support plate 206 is rotatably connected to the connecting shaft arranged at the corresponding position on the support rod 2051 on one side of the connecting seat 205. When the elastic support plate 206 can be deflected between the mounting frame 203 and the connecting seat 205, appropriate deformation will be generated accordingly. Both ends of the elastic support plate 206 adopt a rotating connection method, which can ensure appropriate rotation when deformation occurs, thereby ensuring smooth use. At the same time, when the external force is lost, the elastic support plate 206 can drive the mounting frame 203 to return to its original position with the tensioning roller 201, ensuring stable use.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A film laminating device for a composite door panel, comprising a pressing member (1), a tensioning assembly (2) and a cylinder (4), characterized in that: The pressing part (1) is fixedly connected to the movable end of the cylinder (4) through the connecting frame (3), and the cylinder (4) is fixedly connected to the frame of the workbench. A pressing airbag (102) is placed in the cavity provided on the first shell (101) of the pressing part (1), and the pressing airbag (102) is connected to the telescopic airbag (104) through the connecting air pipe (106). The lower part of the telescopic airbag (104) is fixedly connected to a cutting knife (105). The telescopic airbag (104) and The cutting knives (105) are all arranged in the second shell (103), and tensioning assemblies (2) are arranged at both ends of the first shell (101). The tensioning roller (201) of the tensioning assembly (2) is rotatably connected to the mounting frame (203) via a roller shaft (202). The mounting frame (203) is fixedly connected to the first shell (101) via a connecting seat (205). An elastic support plate (206) is arranged between the mounting frame (203) and the connecting seat (205).

2. The film-applying device for a composite door panel according to claim 1, characterized in that: The pressed airbag (102) is composed of a hard connection seat (1021) and a soft airbag (1022), wherein the hard connection seat (1021) is fixedly connected to a cavity provided on the first shell (101), and one end of the communicating air pipe (106) is fixedly connected to an air hole provided at a corresponding position on the hard connection seat (1021), and the other end of the communicating air pipe (106) passes through a through hole provided at a corresponding position on the second shell (103) and is fixedly connected to an air hole provided at a corresponding position on the telescopic airbag (104).

3. The film-applying device for a composite door panel according to claim 2, characterized in that: The upper end of the telescopic airbag (104) is fixedly connected to the inner wall of the second shell (103), and the lower end is fixedly connected to a connection base provided on the upper part of the cutting knife (105), and the cutting knife (105) is slidably connected to the internal cavity of the second shell (103) through the connection base.

4. The film-applying device for a composite door panel according to claim 3, characterized in that: The second shell (103) is fixedly connected to a placement cavity formed by the four sides of the first shell (101) and the pressed airbag (102), and a knife outlet slot for cooperating with the cutting knife (105) to slide up and down is provided at the lower part of the second shell (103).

5. The film-applying device for a composite door panel according to claim 1, characterized in that: A connecting rod (204) is fixedly connected between the mounting frames (203) at both ends of the tensioning roller (201), and the roller shaft (202) on the tensioning roller (201) is rotatably connected to one end of the mounting frame (203) via a bearing, and the other end of the mounting frame (203) is rotatably connected to a rod shaft (2052) provided on a connecting seat (205) via a bearing, and the connecting seat (205) is fixedly connected to the first housing (101) via bolts.

6. The film-applying device for a composite door panel according to claim 5, characterized in that: A connecting shaft provided at a corresponding position on the placement frame (203) is rotatably connected to a connecting ear plate integrally provided at the lower end of the elastic support plate (206), and an upper end of the elastic support plate (206) is rotatably connected to a connecting shaft provided at a corresponding position on a support rod (2051) on one side of the connection seat (205).