Soft belt pressure cross section protection for overhaul bus at upper part of electrolytic aluminum tank
By designing a bracket system for components such as the base, splicing blocks and protective boxes, the problem of easy damage to the busbar soft belt on the upper part of the electrolytic aluminum cell was solved, achieving effective protection and convenient maintenance operations.
Patent Information
- Application Number
- CN202422632267.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The soft pressure section of the busbar on the upper part of the electrolytic aluminum cell is easily damaged by vehicles during maintenance, and the existing protective measures are not effective enough.
A protective device is designed, which includes a base, a splicing block, a plug-in groove, a protective box and other components. By splicing and adjusting the structure, a stable bracket system is formed to protect the soft pressure section of the busbar.
It effectively prevents the busbar soft belt from being damaged by vehicles during the maintenance of the upper part of the electrolytic aluminum tank, improves the safety and convenience of operation, and reduces maintenance costs.
Smart Images

Figure CN223409738U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electrolytic cells, in particular to a soft pressure section protection for a busbar on the upper part of an electrolytic aluminum cell during overhaul. Background Art
[0002] An electrolytic cell consists of a cell body, an anode, and a cathode. Most of them use a diaphragm to separate the anode chamber from the cathode chamber. Depending on the electrolyte, they are divided into three categories: aqueous solution electrolytic cells, molten salt electrolytic cells, and non-aqueous solution electrolytic cells. When direct current passes through the electrolytic cell, an oxidation reaction occurs at the interface between the anode and the solution, and a reduction reaction occurs at the interface between the cathode and the solution to produce the desired product. Optimizing the design of the electrolytic cell structure and rationally selecting electrode and diaphragm materials are the keys to improving current efficiency, reducing cell voltage, and saving energy consumption.
[0003] After the electrolytic aluminum cell is shut down, the upper part of the cell is lifted out to the corridor by a crane, and then the busbar pressure section is protected with canvas. Passing vehicles can easily damage the soft belt pressure section, causing damage to the busbar soft belt pressure section. Therefore, a shield made of glass fiber waste is used to protect the busbar soft belt pressure section, reducing the damage to the busbar soft belt pressure section caused by vehicles or personnel passing through the corridor during the overhaul process. Utility Model Content
[0004] In order to overcome the problem in the prior art that the busbar is easily damaged by vehicles during the maintenance of the upper part of the electrolytic aluminum cell, the utility model provides a soft belt pressure section protection for the busbar of the upper part of the electrolytic aluminum cell for overhaul, comprising a base body, a splicing block is fixedly installed on the outer wall of the base body, a splicing groove is provided on the top of the splicing block, a plug-in groove is provided inside the base body, and the shape of the plug-in groove is adapted to the splicing block, a through groove is provided on the top of the base body, and an adjustment box is fixedly installed on the top of the base body;
[0005] A bottom bearing is fixedly installed inside the adjustment box, a transmission screw is movably installed inside the bottom bearing, a bevel gear is installed on the external thread of the transmission screw, an adjustment rotating rod is fixedly installed inside the bevel gear, a movable nut is installed on the external thread of the transmission screw, a plug-in plate is fixedly installed on the outer wall of the movable nut, a limit rod is fixedly installed on the top of the adjustment box, and the limit rod is movably installed inside the plug-in plate, and one end of the transmission screw away from the bottom bearing is movably connected to the inside of the top bearing;
[0006] Two sleeves are fixedly mounted on the outer wall of the base body, and telescopic plates are movably mounted inside the two sleeves. Mounting side plates are fixedly mounted on the outer walls of the two telescopic plates, and hinge shafts are fixedly mounted on opposite sides of the two mounting side plates. The opposite ends of the two hinge shafts are fixedly connected to a protective box.
[0007] A bracket is fixedly installed on the top of the seat body, a connecting arm is fixedly installed on the outer wall of the bracket, and a supporting rod is fixedly installed on the outer wall of the connecting arm.
[0008] Preferably, an auxiliary support is fixedly installed on the top of the base body, and the auxiliary support is in an "L" shape, and one end of the auxiliary support away from the base body is fixedly connected to the supporting rod.
[0009] Auxiliary supports can provide support strength to the support rod and better improve stability.
[0010] Preferably, the shapes of the through slot and the splicing slot are both adapted to the plug-in board.
[0011] The through slots and the splicing slots are used to provide space for the plug-in board to move.
[0012] Preferably, the shape of the insertion groove is adapted to the splicing block.
[0013] Preferably, the protective box has a length of 85 cm, a width of 70 cm and a height of 82 cm.
[0014] Waste fiberglass can be used to make protective boxes to reduce costs.
[0015] Preferably, a counterweight is provided on a side of the seat away from the sleeve.
[0016] Improve stability to avoid tipping or tilting.
[0017] Preferably, a slot is provided on the top of the adjustment box, and the shape of the slot is adapted to the transmission screw.
[0018] Preferably, one end of the adjusting rotating rod away from the bevel gear passes through the adjusting box and extends to the outside of the adjusting box.
[0019] Beneficial effects:
[0020] The beneficial effects produced by adopting the technical solution of this utility model are as follows:
[0021] (1) The busbar end bundle is supported to a certain height by the support rod and stored in the protective box for protection to prevent the busbar soft belt from being damaged by passing vehicles. In addition, the telescopic plate can be adjusted in size inside the casing to adapt to the length of the busbar end bundle, and the hinge can adjust the angle of the protective box to adapt to the angle difference presented by busbar end bundles of different weights placed on the support rod.
[0022] (2) By arranging splicing blocks and plug-in grooves on both sides of the base body, the base bodies can be assembled by plugging and connecting. In order to improve the stability, the plug-in plate can be inserted into the splicing groove on the top of the splicing block to form a positioning to improve the overall stability and strength. A counterweight block is also installed on one side of the base body to prevent it from tipping over or tilting, which can meet the requirements of the storage and protection of the busbar end bundle during maintenance on the upper part of the slot. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 It is a schematic diagram of the structure of the utility model;
[0025] Figure 2 This utility model Figure 1 A schematic diagram of the structure of the middle part A;
[0026] Figure 3 This is a top view of the structure of the splicing block of the utility model;
[0027] Figure 4 It is a structural sectional view of the regulating box of the utility model.
[0028] In the figure: 1. Base body; 2. Splicing block; 20. Splicing groove; 3. Adjustment box; 31. Bottom bearing; 32. Drive screw; 33. Bevel gear; 34. Adjustment rod; 35. Moving nut; 36. Plug-in plate; 37. Limit rod; 38. Top bearing; 4. Sleeve; 41. Telescopic plate; 5. Mounting side plate; 6. Hinge shaft; 7. Protective box; 8. Bracket; 9. Connecting arm; 10. Support rod; 11. Auxiliary support; 100. Plug-in groove; 101. Through groove. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for protection, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0030] This embodiment is adopted. The specific implementation is as follows:
[0031] like Figures 1 to 4 As shown, a busbar soft belt pressure section protection for overhauling the upper part of an electrolytic aluminum cell is provided. In this embodiment 1, a splicing block 2 and a plug-in groove 100 are respectively installed on both sides of each base body 1, so that the base bodies 1 can be spliced and assembled to form a linear reinforced base. The busbar is supported by a "support platform" formed by a bracket 8, a connecting arm 9, a supporting rod 10 and an auxiliary support 11, and a protective box 7 is used to store the busbar end bundle after disassembly and assembly. The structural strength of the protective box 7 protects the busbar from pressure loss.
[0032] It should be noted that the seat body 1 can also be used alone to store the busbars of a single section. It has good flexibility and reusability, and there is no need to repeatedly wrap the busbar end bundles. The operation is convenient and fast, and the protection effect is good.
[0033] like Figures 1 to 4 As shown, a busbar soft belt pressure section protection for overhauling the upper part of an electrolytic aluminum cell is provided. In this embodiment 2, the protection box 7 is mounted on the mounting side plate 5 via a hinge shaft 6. Therefore, the angle of the protection box 7 can be freely adjusted via the hinge shaft 6 to adapt to the angle at which the busbar end bundle is overlapped on the support rod 10, ensuring that the busbar end bundle can be smoothly accommodated and protected inside the protection box 7.
[0034] In addition, the telescopic plate 41 connected to the mounting side plate 5 can also adjust the zoom distance inside the housing 4 to adapt to the length of the busbar end bundle, and the outer wall of the top bearing 38 is fixedly connected to the bracket 8.
[0035] like Figures 1 to 4As shown, a soft belt pressure section protection for the busbar of the upper part of the electrolytic aluminum cell overhaul is provided. In this embodiment 3, when multiple base bodies 1 need to be assembled, the splicing block 2 of one base body 1 is plugged into the groove 100 of another base body 1, and the adjusting rod 34 is rotated at the same time to make the plug-in plate 36 descend into the splicing groove 20 at the top of the splicing block 2 in the groove 100, so as to form a positioning to assemble and connect the various base bodies 1.
[0036] Working principle: After the electrolytic aluminum reduction cell is stopped, the upper part of the cell is lifted out to the corridor by a crane, and the base body 1 is placed on the corridor, and the busbar end bundle on the upper part of the cell is placed above the support rod 10. The telescopic plate 41 and the hinge shaft 6 are adjusted according to the length and angle of the busbar end bundle to accommodate the busbar end bundle in the protective box 7. If the base body 1 needs to be spliced and connected, the splicing block 2 of one base body 1 is plugged into the groove 100 of the other base body 1, and the adjusting rod 34 is rotated to drive the bevel gear 33 and the transmission screw 32 to rotate. During the rotation, the transmission screw 32 will drive the moving nut 35 to move up and down, and the limit rod 37 can ensure that the plug-in plate 36 moves vertically, and the plug-in plate 36 passes through the through groove 101 and is plugged into the splicing groove 20 on the top of the splicing block 2 to form a parallel connection between the base bodies 1, thereby increasing the overall structural strength, which is suitable for the needs of storing and protecting the busbar end bundle on the upper part of the entire cell.
[0037] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A soft belt pressure section protection for the busbar on the upper part of the electrolytic aluminum tank overhaul, characterized in that: The invention comprises a base body (1), a splicing block (2) is fixedly mounted on the outer wall of the base body (1), a splicing groove (20) is provided on the top of the splicing block (2), a plug-in groove (100) is provided inside the base body (1), and the shape of the plug-in groove (100) is adapted to the splicing block (2), a through groove (101) is provided on the top of the base body (1), and an adjustment box (3) is fixedly mounted on the top of the base body (1); The regulating box (3) is fixedly installed with a bottom bearing (31), the bottom bearing (31) is movably installed with a transmission screw (32), the external thread of the transmission screw (32) is installed with a bevel gear (33), the interior of the bevel gear (33) is fixedly installed with an adjusting rotating rod (34), the external thread of the transmission screw (32) is installed with a moving nut (35), the outer wall of the moving nut (35) is fixedly installed with a plug-in board (36), the top of the regulating box (3) is fixedly installed with a limiting rod (37), and the limiting rod (37) is movably installed inside the plug-in board (36), and the end of the transmission screw (32) away from the bottom bearing (31) is movably connected to the interior of the top bearing (38); Two sleeves (4) are fixedly mounted on the outer wall of the base body (1), telescopic plates (41) are movably mounted inside the two sleeves (4), mounting side plates (5) are fixedly mounted on the outer walls of the two telescopic plates (41), hinge shafts (6) are fixedly mounted on opposite sides of the two mounting side plates (5), and protective boxes (7) are fixedly connected to opposite ends of the two hinge shafts (6); A bracket (8) is fixedly mounted on the top of the seat body (1), a connecting arm (9) is fixedly mounted on the outer wall of the bracket (8), and a supporting rod (10) is fixedly mounted on the outer wall of the connecting arm (9).
2. The soft belt pressure section protection for the busbar on the upper part of the electrolytic aluminum cell overhaul according to claim 1 is characterized in that: An auxiliary support (11) is fixedly mounted on the top of the base body (1), and the auxiliary support (11) is in an "L" shape. One end of the auxiliary support (11) away from the base body (1) is fixedly connected to the support rod (10).
3. The soft belt pressure section protection for the busbar on the upper part of the electrolytic aluminum cell overhaul according to claim 2 is characterized in that: The shapes of the through slot (101) and the splicing slot (20) are both adapted to the plug-in board (36).
4. The soft belt pressure section protection for the busbar on the upper part of the electrolytic aluminum cell overhaul according to claim 3 is characterized in that: The shape of the plug-in groove (100) is adapted to the splicing block (2).
5. The soft belt pressure section protection for the busbar on the upper part of the electrolytic aluminum cell overhaul according to claim 4 is characterized in that: The protective box (7) has a length of 85 cm, a width of 70 cm and a height of 82 cm.
6. The soft belt pressure section protection for the busbar on the upper part of the electrolytic aluminum cell overhaul according to claim 1 is characterized in that: A counterweight is provided on the side of the seat body (1) away from the sleeve (4).
7. The soft belt pressure section protection for the busbar on the upper part of the electrolytic aluminum cell overhaul according to claim 1 is characterized in that: The top of the regulating box (3) is provided with an empty slot, and the shape of the empty slot is adapted to the transmission screw (32).
8. The soft belt pressure section protection for the busbar on the upper part of the electrolytic aluminum cell overhaul according to claim 1 is characterized in that: One end of the regulating rotating rod (34) away from the bevel gear (33) passes through the regulating box (3) and extends to the outside of the regulating box (3).