Silk frame loading device
By arranging guide wheels and locking components on the wire frame loading device, the problem of low efficiency of traditional manual picking of full wire drums is solved, the wire frame can be quickly loaded and unloaded, the production efficiency is improved and the intensity of manual operation is reduced.
Patent Information
- Application Number
- CN202521836572.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2035-08-28
AI Technical Summary
The traditional manual method of picking full-silk bobbins is inefficient and cannot match the efficient bobbin output rate of the texturing machine. In addition, the manual operation is intensive and there is a risk of misoperation, especially when operating at the highest and lowest points of the texturing machine.
A wire frame loading device is designed, which includes a wheel plate, a guide wheel group and a locking assembly. The guide wheel guides the wire frame to move and fix it in a preset position. The locking assembly is controlled by an induction switch and a controller to realize the rapid loading and unloading of the wire frame.
It improves the loading and unloading efficiency of the wire frame, reduces the intensity of manual operation, reduces the risk of misoperation, adapts to the efficient cone output rate of the texturing machine, and improves production efficiency.
Smart Images

Figure CN223409792U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of textile equipment, and particularly relates to a silk frame loading device. Background Art
[0002] The traditional method for removing full bobbins after processing on the texturing machine is purely manual. Workers drag empty bobbins through the alleys between the texturing machines, bringing them to the finished texturing machine. They then manually remove the full bobbins from the texturing machine's workstation and place them on the bobbins' frame. As the processing speed of the texturing machines increases, the bobbin output rate also gradually increases. Manual collection of full bobbins is inefficient and cannot keep up with the output rate, impacting overall production efficiency. Manual operation is labor-intensive and prone to errors. Furthermore, manual collection has limited operating range, making it difficult to manually remove full bobbins at the lowest and highest points of the texturing machine. Subsequently, an automatic device for collecting full bobbins was developed that automatically removes full bobbins from the texturing machine and places them on the frame, improving collection efficiency, reducing labor intensity, and lowering labor costs. However, the silk frame still needs to be dragged manually, or even if the equipment that receives full silk drums can load the silk frame, the silk frame still needs to be moved onto and off the equipment manually, which is slow to load and unload, affecting the picking efficiency. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a wire frame loading device which can quickly load and unload the wire frame and improve the picking efficiency.
[0004] In order to solve the above technical problems, the utility model provides a wire cart frame loading device, including a turntable, a wire cart groove adapted to the frame cross bar of the wire cart frame, a guide wheel group is provided at the end of the wire cart groove, the guide wheel group includes a first guide wheel and a second guide wheel, the rotating shaft of the first guide wheel is parallel to the bottom surface of the wire cart groove, and the rotating shaft of the second guide wheel is parallel to the side wall of the wire cart groove.
[0005] As a further improvement of the present invention, at least two third guide wheels are evenly spaced on the bottom of the wire turning groove along the length direction of the wire turning groove.
[0006] As a further improvement of the present invention, at least two fourth guide wheels are evenly spaced along the length direction of the wire turning groove on the side wall of the wire turning groove.
[0007] As a further improvement of the present invention, an induction switch and a locking assembly are provided at one end of the wire turning groove away from the guide wheel group, and both the induction switch and the locking assembly are connected to a controller.
[0008] As a further improvement of the present invention, the locking assembly includes a driving member and a locking arm. The locking arm is rotatably arranged on the disc. The driving member is connected to the locking arm and is used to drive the locking arm to rotate. The locking arm is used to fix the wire frame on the disc after the wire frame moves to a preset position.
[0009] As a further improvement of the present invention, the locking arm is provided with a slot adapted to the frame connecting rod of the wire frame.
[0010] As a further improvement of the present invention, the driving member is a motor, an electric cylinder or a pneumatic cylinder.
[0011] As a further improvement of the present invention, a rotating wheel is provided on the side wall of the slot.
[0012] As a further improvement of the present invention, there are two wire turning grooves, which are located on both sides of the wheel disc; the two wire turning grooves are respectively adapted to the two frame cross bars of the wire turning frame.
[0013] As a further improvement of the present invention, a buffer block is provided at one end of the wire turning groove away from the guide wheel assembly.
[0014] Compared with the prior art, the technical solution of the utility model has the following beneficial effects:
[0015] The utility model provides a wire cart frame loading device, which facilitates the movement of the wire cart frame on the wheel disc by setting a wire cart groove on the wheel disc and plays a guiding role; two guide wheels with mutually perpendicular rotating shafts are set at the end of the wire cart groove, that is, the inlet end where the wire cart frame is introduced and discharged; when the wire cart frame enters the wire cart groove, the bottom surface of the frame cross bar at the bottom of the wire cart frame contacts the first guide wheel, and the side surface contacts the second guide wheel, guiding the frame cross bar at the bottom of the wire cart frame into the wire cart groove while also playing a labor-saving role; when the wire cart frame enters the wire cart groove, the bottom end of the wire cart frame head first contacts the two guide wheels to avoid direct collision between the bottom of the wire cart frame and the wire cart groove. By setting an induction switch and a locking assembly near one end of the wire cart groove close to the wheel disc head, when the induction switch detects that the wire cart frame has moved to a preset position, the controller controls the locking assembly to fix the wire cart frame, thereby preventing the wire cart frame from moving on the wheel disc during operation, thereby affecting the accuracy of automatically collecting a full wire drum. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of a wire frame loading device according to an embodiment of the present invention;
[0017] Figure 2 It is a structural schematic diagram of a wire frame loading device loaded with a wire frame according to an embodiment of the utility model.
[0018] The figure shows: a wheel plate 1, a wire turning groove 11, a first guide wheel 12, a second guide wheel 13, a third guide wheel 14, a locking arm 15, a slot 151, a rotating wheel 152, an induction switch 16, a buffer block 17, a wire turning frame 2, a frame cross bar 21, and a frame connecting rod 22. DETAILED DESCRIPTION
[0019] The technical solution of the present utility model is described in detail below with reference to the accompanying drawings.
[0020] The present invention provides a wire frame loading device. Figure 1 and Figure 2 As shown, the machine comprises a bobbin 1. The head of the bobbin 1 is used to mount a full bobbin removal mechanism, while the tail is used to load and unload a bobbin frame 2. Two crossbars 21 are located at the bottom of the bobbin frame 2. Connecting rods 22 are connected to the ends of the two crossbars 21. The two crossbars 21 and the two connecting rods 22 form a rectangular frame that serves as the base of the bobbin frame 2. Wheels are installed at the bottom of the bobbin 1 for ground mobility.
[0021] The turning disc 1 is provided with a wire turning groove 11 adapted to the frame cross bar 21 at the bottom of the wire frame 2. Preferably, there are two wire turning grooves 11, located on both sides of the turning disc 1. The two wire turning grooves 11 are respectively adapted to the two frame cross bars 21 at the bottom of the wire frame. The two wire turning grooves 11 are symmetrically arranged on the turning disc 1. Preferably, a buffer block 17 is provided near one end of the wire turning groove close to the head of the turning disc 1. When the wire frame is loaded, when the wire frame moves to the preset position, the frame connecting rod 22 will contact the buffer block 17 to prevent the frame connecting rod 22 from directly hitting the turning disc 1. A group of guide wheel groups are provided at one end of the wire turning groove 11 located at the tail end of the turning disc 1, and the guide wheel group includes a first guide wheel 12 and a second guide wheel 13. The rotating axis of the first guide wheel 12 is parallel to the bottom surface of the wire turning groove, and the rotating axis of the second guide wheel 13 is parallel to the side wall of the wire turning groove, that is, the rotating axes of the first guide wheel 12 and the second guide wheel 13 are perpendicular to each other.
[0022] Preferably, at least two third guide wheels 14 are evenly spaced along the length of the wire turning trough 11 at the bottom. The rotation axes of the third guide wheels 14 are parallel to the bottom surface of the wire turning trough. For example, the number of third guide wheels 14 can be 5, 7, or 8. When the frame crossbar 21 of the wire turning frame moves in the wire turning trough, the bottom surface of the frame crossbar 21 contacts the third guide wheels 14, facilitating movement and saving time and effort.
[0023] Preferably, at least two fourth guide wheels are evenly spaced along the length of the wire turning groove 11 on the sidewalls of the wire turning groove 11, with the rotation axes of the fourth guide wheels parallel to the sidewalls of the wire turning groove. For example, the number of fourth guide wheels can be 5, 7, or 8. When the frame crossbar 21 of the wire turning groove moves in the wire turning groove, the side surfaces of the frame crossbar 21 contact the plurality of fourth guide wheels, facilitating movement under the action of the fourth guide wheels, saving time and effort.
[0024] Preferably, an induction switch 16 and a locking assembly are provided near one end of the wire turning groove near the head of the turntable 1, and both the induction switch and the locking assembly are connected to a controller. When the wire frame is loaded, the wire frame moves toward the head of the turntable. After the induction switch detects that the wire frame has moved to a preset position, it sends a signal to the controller, which controls the locking assembly to lock the wire frame.
[0025] Preferably, the locking assembly includes a driver and a locking arm 15. The locking arm 15 is rotatably mounted on the undercarriage 1. The driver is connected to the locking arm 15 and is used to drive the locking arm to rotate. The driver can be an electric cylinder, a motor, or a pneumatic cylinder. The locking arm 15 is used to secure the wire frame 2 to the undercarriage 1 after the wire frame 2 moves to a predetermined position.
[0026] Preferably, the locking arm 15 is provided with a card slot 151 adapted to the frame connecting rod 22 of the wire frame. When loading the wire frame, when the induction switch detects that the wire frame has moved to the preset position, it sends a signal to the controller, and the controller controls the drive unit to work, driving the locking arm 15 to rotate, so that the card slot 151 is stuck on the frame connecting rod 22 of the wire frame, thereby tightening and fixing the wire frame. When unloading the wire frame, the controller controls the drive unit to work, driving the locking arm 15 to rotate, so that the card slot 151 is disengaged from the frame connecting rod 22 of the wire frame, thereby unlocking the wire frame. If the card slot notch is upward, the locking arm is located below the frame connecting rod, and rotating from bottom to top causes the card slot to be stuck on the frame connecting rod 22, and rotating from top to bottom causes the card slot 151 to be disengaged from the frame connecting rod 22. If the slot opening is downward, the locking arm is located above the frame connecting rod. Rotating from top to bottom causes the slot to be locked on the frame connecting rod 22 , and rotating from bottom to top causes the slot 151 to be separated from the frame connecting rod 22 .
[0027] Preferably, a rotating wheel 152 is provided on the side wall of the card slot 151. The rotating wheel 152 plays a guiding role when the card slot is inserted into the frame connecting rod 22 and when it is separated from the frame connecting rod.
[0028] The working process of the wire frame loading device of the above preferred embodiment is as follows:
[0029] When loading the wire trolley frame, the wire trolley frame 2 is loaded from the rear end of the reel. The frame crossbar of the wire trolley frame enters the wire turning groove. The bottom surface of the frame crossbar contacts the first guide wheel, and the side surface contacts the second guide wheel. The frame crossbar moves in the wire turning groove toward the head of the reel. When the sensor switch detects that the wire trolley frame has moved to the preset position, it sends a signal to the controller. The controller controls the drive unit to operate, driving the locking arm 15 to rotate, so that the slot 151 is locked on the frame connecting rod 22 of the wire trolley frame, thereby tightening and fixing the wire trolley frame.
[0030] When unloading the wire frame, the controller controls the drive unit to work, driving the locking arm 15 to rotate, so that the clamping slot 151 disengages the frame connecting rod 22 of the wire frame, thereby unlocking the wire frame. The frame cross bar moves in the wire groove toward the rear of the wheel and is finally unloaded from the rear of the wheel.
[0031] The above is only a specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any changes or replacements that can be easily thought of by any technician familiar with this technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.
Claims
1. A wire frame loading device, characterized in that: The invention comprises a turning disc (1), the turning disc (1) is provided with a wire turning groove (11) adapted to the frame cross bar (21) of the wire turning frame (2), and a guide wheel group is provided at the end of the wire turning groove (11), the guide wheel group comprises a first guide wheel (12) and a second guide wheel (13), the rotation axis of the first guide wheel (12) is parallel to the bottom surface of the wire turning groove, and the rotation axis of the second guide wheel (13) is parallel to the side wall of the wire turning groove.
2. The wire frame loading device according to claim 1, characterized in that: At least two third guide wheels (14) are evenly spaced apart on the bottom of the wire turning groove (11) along the length direction of the wire turning groove (11).
3. The wire frame loading device according to claim 1, characterized in that: At least two fourth guide wheels are evenly spaced apart on the side wall of the wire turning groove (11) along the length direction of the wire turning groove (11).
4. The wire frame loading device according to claim 1, characterized in that: An induction switch (16) and a locking assembly are provided at one end of the wire turning groove (11) away from the guide wheel assembly, and both the induction switch (16) and the locking assembly are connected to a controller.
5. The wire frame loading device according to claim 4, characterized in that: The locking assembly comprises a driving member and a locking arm (15), wherein the locking arm (15) is rotatably arranged on the wheel disc (1), and the driving member is connected to the locking arm (15) and is used to drive the locking arm (15) to rotate; the locking arm (15) is used to fix the wire frame (2) on the wheel disc (1) after the wire frame (2) moves to a preset position.
6. The wire frame loading device according to claim 5, characterized in that: The locking arm (15) is provided with a slot (151) adapted to the frame connecting rod (22) of the wire frame.
7. The wire frame loading device according to claim 5, characterized in that: The driving member is a motor, an electric cylinder or a pneumatic cylinder.
8. The wire frame loading device according to claim 6, characterized in that: A rotating wheel (152) is provided on the side wall of the slot (151).
9. The wire frame loading device according to claim 1, characterized in that: There are two wire turning grooves (11) located on both sides of the turning disc (1); the two wire turning grooves (11) are respectively adapted to the two frame cross bars (21) of the wire turning frame.
10. The wire frame loading device according to claim 1, characterized in that: A buffer block (17) is provided at one end of the wire turning groove (11) away from the guide wheel assembly.