Steam shaping device for sock processing
By designing the steam recovery mechanism and vacuum pump system of the steam setting device, the problem of steam waste is solved, the recycling of steam is achieved, and energy is saved.
Patent Information
- Application Number
- CN202422866959.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing steam setting devices directly discharge steam after use, resulting in energy waste and failure to effectively recycle and utilize energy.
A device including a steam setting machine body, a steam recovery mechanism and a vacuum pump was designed. Through the cooperation of the vacuum pump and the solenoid valve, the steam in the steam setting machine body was drawn into a double-layer insulated vacuum tank for storage, and when needed, it was re-delivered to the setting machine body through the air guide pipe and the steam nozzle, thus realizing the recycling of steam.
The steam recycling is realized, energy is saved and the efficiency of steam use is improved.
Smart Images

Figure CN223409886U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of socks processing, and more particularly to a steam shaping device for socks processing. Background Art
[0002] Sock processing refers to the process of knitting raw materials into socks by machine or hand, and then carrying out subsequent processing. During the sock processing process, the socks usually need to be shaped by a steam setting device. The main functions of sock processing and setting include improving comfort, ensuring that the shape and size meet the requirements, improving product quality and extending the service life.
[0003] At present, when a steam setting device sets socks, the heat energy generated by steam is transported to the interior of the device to set the socks. During the steam setting process, a large amount of steam is used for heating and setting, but a lot of steam is directly discharged into the atmosphere after setting the socks, which is not convenient for steam recycling and wastes a lot of steam energy. This needs to be improved. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a steam setting device for socks processing to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: a steam shaping device for sock processing, comprising a steam shaping machine body and a steam generator, a mounting frame being provided inside the steam shaping machine body, a plurality of sock shaping plates being mounted on the mounting frame, a steam recovery mechanism being provided on the right side of the steam shaping machine body, the steam recovery mechanism comprising a double-layer heat-insulating vacuum tank, a No. 1 vacuum pump being provided below the right side of the double-layer heat-insulating vacuum tank, an exhaust end of the No. 1 vacuum pump being fixedly connected to an exhaust pipe, and a No. 1 solenoid valve being installed on the exhaust pipe , one end of the exhaust pipe is fixedly connected to the lower right side of the double-layer insulated vacuum tank, the top of the inner cavity of the double-layer insulated vacuum tank is fixedly connected to the No. 1 air guide pipe, a No. 3 solenoid valve is installed on the No. 1 air guide pipe, a No. 2 vacuum pump is provided at the top of the No. 1 air guide pipe, the exhaust end of the No. 2 vacuum pump is fixedly connected to the top of the No. 1 air guide pipe, the exhaust end of the No. 2 vacuum pump is fixedly connected to the No. 2 air guide pipe, a one-way exhaust valve is installed on the No. 2 air guide pipe, and a recovery pipe is fixedly connected to the left side of the double-layer insulated vacuum tank;
[0006] Furthermore, one end of the recovery pipe is fixedly connected to the upper right side of the steam setting machine body, and a No. 2 solenoid valve is installed on the recovery pipe.
[0007] Furthermore, an exhaust hood is provided inside the steam setting machine body, and a plurality of steam nozzles are fixedly connected to the bottom of the exhaust hood. The steam nozzles are communicated with the interior of the exhaust hood and are located above the sock setting plate.
[0008] Furthermore, connecting frames are fixedly connected to both sides of the top of the inner wall of the steam setting machine. There are two connecting frames, and the bottoms of the two connecting frames are fixedly connected to both sides of the top of the exhaust hood.
[0009] Furthermore, a steam delivery pipe is fixedly connected to the middle of the top of the steam setting machine body, one end of the steam delivery pipe is fixedly connected to the middle of the top of the exhaust hood, and one end of the steam delivery pipe is communicated with the interior of the exhaust hood.
[0010] Furthermore, the other end of the steam delivery pipe is fixedly installed on the exhaust end of the steam generator, a No. 4 solenoid valve is installed on the steam delivery pipe, the top end of the No. 2 air guide pipe is fixedly connected to the bottom of the steam delivery pipe, and the top end of the No. 2 air guide pipe is connected to the interior of the steam delivery pipe.
[0011] Furthermore, a high-temperature vacuum gauge is fixedly installed above the right side of the double-layer insulated vacuum tank, and the detection end of the high-temperature vacuum gauge extends to the interior of the double-layer insulated vacuum tank.
[0012] The technical effects and advantages of this utility model are:
[0013] 1. After the socks are steam-set using the steam setting machine, the utility model utilizes a double-layered insulated vacuum tank, a No. 1 vacuum pump, an exhaust pipe, a No. 1 solenoid valve, a recovery pipe, and a No. 2 solenoid valve to facilitate the extraction of steam from the steam setting machine into the double-layered insulated vacuum tank for storage. During subsequent steam setting, the steam from the double-layered insulated vacuum tank is discharged into the steam setting machine via an air guide pipe, a No. 3 solenoid valve, a No. 2 vacuum pump, a No. 2 air guide pipe, a steam delivery pipe, an exhaust hood, and a steam nozzle. This facilitates steam recycling and conserves steam energy.
[0014] 2. This utility model utilizes a mounting frame and multiple sock shaping plates to allow multiple socks to be placed on the plates. The steam delivery pipe and No. 4 solenoid valve facilitate the discharge of steam generated by the steam generator into the exhaust hood. Multiple steam nozzles then evenly spray the steam onto the socks on the outer walls of the multiple sock shaping plates, facilitating steam shaping of the socks. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2This is a schematic cross-sectional view of the steam setting machine body and exhaust hood structure of the present invention.
[0017] Figure 3 This is a schematic cross-sectional view of the double-layer heat-insulating vacuum tank structure of the present invention.
[0018] The accompanying drawings are marked as follows: 1. Steam shaping body; 2. Steam recovery and utilization mechanism; 21. Double-layer insulated vacuum tank; 211. High-temperature vacuum gauge; 22. Vacuum pump No. 1; 23. Exhaust pipe; 231. Solenoid valve No. 1; 24. Recovery pipe; 25. Solenoid valve No. 2; 26. Air duct No. 1; 27. Solenoid valve No. 3; 28. Vacuum pump No. 2; 29. Air duct No. 2; 3. Steam generator; 4. Steam delivery pipeline; 5. Solenoid valve No. 4; 6. Exhaust hood; 7. Steam nozzle; 8. Connecting frame; 9. Mounting frame; 10. Sock shaping plate. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the drawings in the present invention. In addition, the forms of the various structures described in the following embodiments are merely examples. The steam setting device for sock processing involved in the present invention is not limited to the various structures described in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work fall within the scope of protection of the present invention.
[0020] Example 1:
[0021] like Figure 1-3 As shown, a steam setting device for sock processing includes a steam setting machine body 1 and a steam generator 3. A mounting frame 9 is provided inside the steam setting machine body 1, and a plurality of sock setting plates 10 are installed on the mounting frame 9. An exhaust hood 6 is provided inside the steam setting machine body 1. A plurality of steam nozzles 7 are fixedly connected to the bottom of the exhaust hood 6. The steam nozzles 7 are communicated with the interior of the exhaust hood 6. The steam nozzles 7 are located above the sock setting plates 10. Connecting frames 8 are fixedly connected to both sides of the top of the inner wall of the steam setting machine body 1. There are two connecting frames 8. The bottoms of the two connecting frames 8 are fixedly connected to both sides of the top of the exhaust hood 6. A steam delivery pipe 4 is fixedly connected to the middle part of the top of the steam setting machine body 1. One end of the steam delivery pipe 4 is fixedly connected to the middle part of the top of the exhaust hood 6. One end of the steam delivery pipe 4 is communicated with the interior of the exhaust hood 6. The other end of the steam delivery pipe 4 is fixedly mounted on the exhaust end of the steam generator 3. A No. 4 solenoid valve 5 is installed on the steam delivery pipe 4.
[0022] In this embodiment, by providing a mounting frame 9 and a plurality of sock shaping plates 10, it is convenient to place a plurality of socks to be shaped inside the steam shaping machine body 1. By cooperating with the steam generator 3, the steam delivery pipe 4 and the No. 4 solenoid valve 5, it is convenient to deliver steam to the inside of the exhaust hood 6, and through a plurality of steam nozzles 7, the steam is evenly sprayed on the sock shaping plates 10 and the socks to be shaped, thereby facilitating the steam shaping of the socks. By providing the connecting frame 8, it is convenient to fix the exhaust hood 6 above the inside of the steam shaping machine body 1.
[0023] Example 2:
[0024] like Figure 1-3 As shown, a steam recovery mechanism 2 is provided on the right side of the steam setting machine body 1, and the steam recovery mechanism 2 includes a double-layer heat-insulated vacuum tank 21, and a No. 1 vacuum pump 22 is provided at the lower right side of the double-layer heat-insulated vacuum tank 21. The exhaust end of the No. 1 vacuum pump 22 is fixedly connected to an exhaust pipe 23, and a No. 1 electromagnetic valve 231 is installed on the exhaust pipe 23. One end of the exhaust pipe 23 is fixedly connected to the lower right side of the double-layer heat-insulated vacuum tank 21, and the top of the inner cavity of the double-layer heat-insulated vacuum tank 21 is fixedly connected to a No. 1 air guide pipe 26, and a No. 3 electromagnetic valve 27 is installed on the No. 1 air guide pipe 26. A No. 2 vacuum pump 28 is provided at the top of the No. 1 air guide pipe 26, and the exhaust end of the No. 2 vacuum pump 28 is fixedly connected to the No. 1 air guide pipe 26. At the top of the air guide pipe 26, the exhaust end of the No. 2 vacuum pump 28 is fixedly connected to the No. 2 air guide pipe 29, and a one-way exhaust valve is installed on the No. 2 air guide pipe 29. The top of the No. 2 air guide pipe 29 is fixedly connected to the bottom of the steam delivery pipe 4, and the top of the No. 2 air guide pipe 29 is communicated with the interior of the steam delivery pipe 4. A recovery pipe 24 is fixedly connected to the left side of the inside of the double-layer insulated vacuum tank 21, and one end of the recovery pipe 24 is fixedly connected to the upper right side of the steam shaping body 1. A No. 2 solenoid valve 25 is installed on the recovery pipe 24. A high-temperature vacuum gauge 211 is fixedly installed on the upper right side of the double-layer insulated vacuum tank 21, and the detection end of the high-temperature vacuum gauge 211 extends to the interior of the double-layer insulated vacuum tank 21.
[0025] In this embodiment, through the cooperation of the No. 1 vacuum pump 22, the exhaust pipe 23 and the No. 1 solenoid valve 231, it is convenient to extract the air inside the double-layer insulated vacuum tank 21, so that the interior of the double-layer insulated vacuum tank 21 is in a vacuum or negative pressure state, and at the same time, the high-temperature vacuum gauge 211 is used to measure the vacuum degree or air pressure inside the double-layer insulated vacuum tank 2. Through the cooperation of the recovery pipe 24 and the No. 2 solenoid valve 25, it is convenient for the double-layer insulated vacuum tank 21 to extract the steam inside the steam setting body 1, thereby storing the steam. Through the cooperation of the No. 1 air guide pipe 26, the No. 3 solenoid valve 27, the No. 2 vacuum pump 28, the No. 2 air guide pipe 29 and the one-way exhaust valve, it is convenient to extract the steam inside the double-layer insulated vacuum tank 21 and discharge it into the steam delivery pipe 4 and at the same time into the steam setting body 1, thereby recycling the steam and saving the use of steam resources.
[0026] In summary, if Figure 1-3 As shown, the steam setting device for sock processing, when in use, first put a plurality of socks on a plurality of sock setting plates 10, and when steam setting is performed, steam is generated by the steam generator 3, and at this time the No. 4 solenoid valve 5 is opened, and the steam generated by the steam generator 3 is transported to the inside of the exhaust hood 6 through the steam delivery pipe 4, and sprayed out through a plurality of steam nozzles 7 to steam set the socks. After setting, the steam generator 3 and the No. 4 solenoid valve 5 are closed, and the No. 1 solenoid valve 231 is opened, and the air inside the double-layer insulated vacuum tank 21 is extracted by the No. 1 vacuum pump 22 and the exhaust pipe 23, so that the inside of the double-layer insulated vacuum tank 21 is in a vacuum or negative pressure state, and then the No. 1 solenoid valve 231 and the No. 1 vacuum pump 22 are closed and opened, and the No. 2 solenoid valve 25 is opened at this time, and the double-layer insulated vacuum tank 21 is extracted through the recovery pipe 24. Take the steam inside the steam setting machine body 1, and then close the No. 2 solenoid valve 25 after extraction. When steam setting is performed subsequently, the No. 3 solenoid valve 27 and the No. 2 vacuum pump 28 can be opened, so that the No. 2 vacuum pump 28 extracts the steam inside the double-layer insulated vacuum tank 21 through the No. 1 air duct 26, and discharges it into the steam delivery pipe 4 through the No. 2 air duct 29 and the one-way exhaust valve. The steam is re-delivered to the steam setting machine body 1 by using the steam delivery pipe 4, the exhaust hood 6 and the steam nozzle 7. After extracting the steam inside the double-layer insulated vacuum tank 21, the No. 3 solenoid valve 27 and the No. 2 vacuum pump 28 are closed, and steam is generated again through the steam generator 3 and transported to the inside of the steam setting machine body 1. In this process, the work of the steam generator 3 can be reduced, and it is convenient to recycle the steam, saving the use of steam energy.
[0027] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0028] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.
[0029] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A steam setting device for sock processing, comprising a steam setting machine body (1) and a steam generator (3), characterized in that: A mounting frame (9) is provided inside the steam setting machine body (1), and a plurality of sock setting plates (10) are installed on the mounting frame (9). A steam recovery mechanism (2) is provided on the right side of the steam setting machine body (1), and the steam recovery mechanism (2) includes a double-layer heat-insulating vacuum tank (21). A No. 1 vacuum pump (22) is provided below the right side of the double-layer heat-insulating vacuum tank (21), and an exhaust end of the No. 1 vacuum pump (22) is fixedly connected to an exhaust pipe (23), and a No. 1 solenoid valve (231) is installed on the exhaust pipe (23). One end of the exhaust pipe (23) is fixedly connected to the double-layer heat-insulating vacuum tank ( 21) at the lower right side of the interior, the top of the inner cavity of the double-layer heat-insulated vacuum tank (21) is fixedly connected to a No. 1 air guide tube (26), a No. 3 solenoid valve (27) is installed on the No. 1 air guide tube (26), a No. 2 vacuum pump (28) is provided at the top end of the No. 1 air guide tube (26), the suction end of the No. 2 vacuum pump (28) is fixedly connected to the top end of the No. 1 air guide tube (26), the exhaust end of the No. 2 vacuum pump (28) is fixedly connected to the No. 2 air guide tube (29), a one-way exhaust valve is installed on the No. 2 air guide tube (29), and a recovery pipe (24) is fixedly connected to the left side of the interior of the double-layer heat-insulated vacuum tank (21).
2. The steam setting device for socks processing according to claim 1, characterized in that: One end of the recovery pipe (24) is fixedly connected to the upper right side of the steam setting machine body (1), and a second electromagnetic valve (25) is installed on the recovery pipe (24).
3. The steam setting device for socks processing according to claim 1, characterized in that: An exhaust hood (6) is provided inside the steam shaping machine body (1), and a plurality of steam nozzles (7) are fixedly connected to the bottom of the exhaust hood (6). The steam nozzles (7) are in communication with the interior of the exhaust hood (6), and the steam nozzles (7) are located above the sock shaping plate (10).
4. The steam setting device for socks processing according to claim 1, characterized in that: Connecting frames (8) are fixedly connected to both sides of the top of the inner wall of the steam setting machine body (1), and there are two connecting frames (8). The bottoms of the two connecting frames (8) are fixedly connected to both sides of the top of the exhaust hood (6).
5. The steam setting device for socks processing according to claim 1, characterized in that: A steam delivery pipe (4) is fixedly connected to the middle of the top of the steam setting machine body (1), one end of the steam delivery pipe (4) is fixedly connected to the middle of the top of the exhaust hood (6), and one end of the steam delivery pipe (4) is communicated with the interior of the exhaust hood (6).
6. The steam setting device for socks processing according to claim 5, characterized in that: The other end of the steam delivery pipe (4) is fixedly mounted on the exhaust end of the steam generator (3), a No. 4 solenoid valve (5) is mounted on the steam delivery pipe (4), the top end of the No. 2 air guide pipe (29) is fixedly connected to the bottom of the steam delivery pipe (4), and the top end of the No. 2 air guide pipe (29) is in communication with the interior of the steam delivery pipe (4).
7. The steam setting device for socks processing according to claim 1, characterized in that: A high-temperature vacuum gauge (211) is fixedly installed above the right side of the double-layer thermal insulation vacuum tank (21), and a detection end of the high-temperature vacuum gauge (211) extends into the interior of the double-layer thermal insulation vacuum tank (21).