Copper bar lapping and plugging device
Through the design of the copper busbar splicing and plug-in device, the problems of copper busbar installation hole deviation and disassembly difficulty are solved by utilizing the spring structure of the insulating material splicing box and the conductive plate, which enables quick plug-in and disassembly, and improves installation convenience and disassembly efficiency.
Patent Information
- Application Number
- CN202422667987.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The hole position deviation between the existing copper busbar and the circuit breaker makes installation difficult, and the bolts need to be removed one by one during disassembly, which increases the difficulty of on-site modification and maintenance.
The copper busbar splicing device is adopted, and the splicing box body and splicing conductive plate are made of insulating material. The spring structure and sliding screw are used to realize the quick plugging and disassembly of the copper busbar, ensuring the stability of the electrical connection.
It realizes the rapid installation and removal of copper busbars, reduces the difficulty of rework caused by hole position deviation, and improves the installation convenience and removal efficiency.
Smart Images

Figure CN223414369U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of copper busbar overlap, in particular to a copper busbar overlap plugging device. Background Art
[0002] The current process for overlapping copper busbars between distribution cabinets is to connect the copper busbars and circuit breakers with bolts. Since the copper busbar connection holes are basically punched in the factory, they are pre-assembled in the factory and then disassembled and reassembled on site. The on-site distribution cabinet installation often has dimensional deviations, resulting in misalignment of the copper busbar holes, affecting installation.
[0003] Furthermore, if the copper busbar holes are misaligned, preventing bolts from being inserted, on-site modifications are extremely difficult, and even the busbars may need to be removed and taken back to the factory for re-drilling, which is labor-intensive, time-consuming, and expensive. This is because the copper busbar itself is thick and conductive, so during installation, if the busbar and the mounting structure, such as the mounting hole position, do not align, the busbar can only be re-drilled during installation.
[0004] At the same time, the copper busbar is installed on it by means of bolts or the like. During actual use, when the copper busbar needs to be disassembled for power-off maintenance, a large number of bolt structures need to be removed from the copper busbar one by one. Since the copper busbar is installed in a distribution cabinet with complex circuits, the circuits and electrical components are spatially blocked, making it more troublesome to disassemble the copper busbar.
[0005] Therefore, in the actual working process, if there is a copper busbar quick connection device, it can reduce the rework and modification problems caused by the misalignment of the holes of the copper busbar and reduce the technical defects of the difficulty of disassembly and maintenance. Utility Model Content
[0006] Based on the above background, the purpose of the present invention is to provide a copper busbar overlapping and plugging device.
[0007] In order to achieve the above objectives, the present invention adopts the following technical solutions:
[0008] A copper busbar splicing and plugging device comprises a splicing box body, wherein two sides of the splicing box body are respectively provided with plugging interfaces;
[0009] A splicing mechanism for splicing copper bars is installed in the splicing box, and the splicing mechanism includes splicing conductive plates symmetrically arranged on both sides;
[0010] During the bonding process, the copper busbar is in electrical contact with the bonding conductive plate;
[0011] The overlapping conductive plate is mounted on the inner side wall of the overlapping box body through a plurality of spring structures;
[0012] The overlapping conductive plates further include a plurality of upper slide rails slidably connected between the top positions of the overlapping conductive plates and a lower slide rail slidably connected between the bottom positions of the overlapping conductive plates;
[0013] The top of the overlapping conductive plate is threadedly connected to an upper sliding screw rod which is slidably connected to the upper slide rail, and the bottom of the overlapping conductive plate is threadedly connected to a lower sliding screw rod which is slidably connected to the lower slide rail.
[0014] Preferably, the overlapping conductive plate includes a rectangular portion, and two ends of the rectangular portion are integrally formed with folded portions, and the folded portions pass through the plug interface.
[0015] Preferably, the upper slide rail and the lower slide rail are both provided with rectangular sliding openings;
[0016] The upper sliding screw and the lower sliding screw are slidably connected in the rectangular sliding opening;
[0017] The upper slide rail and the lower slide rail are fixedly connected to the side walls on both sides of the overlapping box body.
[0018] Preferably, the upper sliding screw and the lower sliding screw are respectively integrally formed with ridges supporting the sliding on the upper slide rail and the lower slide rail.
[0019] Preferably, the spring structure comprises a spring;
[0020] A first spring column which is sleeved on one end of the spring is fixedly connected to the overlapping conductive plate, and a second spring column which is sleeved on the other end of the spring is fixedly connected to the inner side wall of the overlapping box body.
[0021] Preferably, the top and bottom of the overlapping conductive plate are respectively slidably connected to a pair of upper sliding rails and a pair of lower sliding rails that are spaced apart.
[0022] Preferably, the material of the joint box body is insulating material.
[0023] Preferably, the joint box body is made of insulating resin.
[0024] Preferably, arc-shaped convex portions are integrally formed on the side walls of the rectangular portion facing each other;
[0025] The convex surfaces of the arc-shaped convex portions are arranged to face each other.
[0026] The utility model has the following beneficial effects:
[0027] 1. During the working process, the operator inserts the copper busbar into the overlapping conductive plates along one side of the plug interface. The folded parts at both ends of the overlapping conductive plates form guide parts. After the copper busbar is inserted, the overlapping conductive plates on both sides are squeezed away from each other. During the process, the spring is compressed. After the copper busbar is plugged in, the elastic restoring force of the spring is used to fully squeeze the spring structure on the overlapping conductive plates on both sides to ensure the stability of the electrical connection.
[0028] This method allows the copper busbars to be connected in a plug-in manner during operation. The plug-in method is not only convenient for connection, but also enables quick connection and removal, greatly improving the convenience of copper busbar connection and reducing the difficulty of copper busbar installation.
[0029] 2. During the working process, when the overlapping conductive plates slide, the overlapping conductive plates slide on the upper and lower sliding rails at the top and bottom (during the sliding process, the upper sliding screw and the lower sliding screw slide in the rectangular sliding mouth), thereby further improving the sliding stability of the overlapping conductive plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0031] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0032] Figure 2 This is a structural diagram of the overlapping mechanism in an embodiment of the present utility model;
[0033] Figure 3 This is a structural diagram of the overlapping mechanism in another perspective in an embodiment of the present utility model;
[0034] Figure 4 For the embodiment of the utility model Figure 1 A structural diagram from another perspective.
[0035] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0038] In addition, in this utility model, the descriptions of "first" and "second" are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features specified as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0039] Example 1
[0040] like Figure 1-4 As shown, a copper busbar splicing and plugging device comprises a splicing box body 1 made of insulating resin material, wherein the splicing box body 1 is provided with plugging ports 11 on the front and rear sides respectively; the copper busbar is plugged in through the plugging ports 11.
[0041] In order to achieve overlapping of copper busbars in a simple and convenient manner without the need for bolt fastening, a overlapping mechanism 2 for overlapping copper busbars is installed in the above-mentioned overlapping box body 1. The overlapping mechanism 2 includes overlapping conductive plates 21 symmetrically arranged on both sides (during the overlapping process, the copper busbars are electrically contacted with the overlapping conductive plates 21).
[0042] The shape of the overlapping conductive plate 21 is as follows: the overlapping conductive plate 21 includes a rectangular portion 211 , and two ends of the rectangular portion 211 are integrally formed with folded portions 212 , and the folded portions 212 pass through the insertion port 11 .
[0043] The above-mentioned overlapping conductive plate 21 is installed on the inner side wall of the overlapping box body 1 through several spring structures; specifically, the spring structure includes a spring 23; a first spring column 22 is fixedly connected to the overlapping conductive plate 21 and is sleeved at one end position of the spring 23, and a second spring column is fixedly connected to the inner side wall of the overlapping box body 1 and is sleeved at the other end position of the spring 23.
[0044] During the operation, the operator inserts the copper busbar into the overlapping conductive plates 21 along the plug interface 11 on one side. The folded parts 212 at both ends of the overlapping conductive plates 21 form a guide part. After the copper busbar is inserted, the overlapping conductive plates 21 on both sides are squeezed away from each other. During the process, the spring is compressed. After the copper busbar is plugged in, the elastic restoring force of the spring 23 is used to fully squeeze the spring structure on the overlapping conductive plates 21 on both sides to fully squeeze the copper busbar and ensure the stability of the electrical connection.
[0045] This method allows the copper busbars to be connected in a plug-in manner during operation. The plug-in method is not only convenient for connection, but also enables quick connection and removal, greatly improving the convenience of copper busbar connection and reducing the difficulty of copper busbar installation.
[0046] Example 2
[0047] like Figure 1-4 As shown, based on the structure of Example 1, in order to increase the sliding flexibility and stability of the overlapping conductive plate 21, the overlapping conductive plate 21 also includes a plurality of upper slide rails 24 slidably connected between the top positions of the overlapping conductive plates 21 and a lower slide rail 26 slidably connected between the bottom positions of the overlapping conductive plates 21 (specifically, the top and bottom of the overlapping conductive plates 21 are respectively slidably connected with a pair of spaced upper slide rails 24 and a pair of spaced lower slide rails 26); the top of the overlapping conductive plate 21 is threadedly connected to an upper sliding screw slidably connected to the upper slide rail 24, and the bottom of the overlapping conductive plate 21 is threadedly connected to a lower sliding screw slidably connected to the lower rail 26.
[0048] Specifically, both the upper slide rail 24 and the lower slide rail 26 are provided with rectangular sliding openings (specifically, the upper slide rail 24 is provided with an upper rectangular sliding opening 241, and the lower slide rail 26 is provided with a lower rectangular sliding opening 261); the upper sliding screw 25 and the lower sliding screw 27 are slidably connected in the rectangular sliding openings.
[0049] The upper slide rail 24 and the lower slide rail 26 are fixedly connected to the side walls on both sides of the lap box body 1. At the same time, the upper sliding screw 25 and the lower sliding screw 27 are respectively integrally formed with a convex ridge 251 that supports sliding on the upper slide rail 24 and the lower slide rail 26.
[0050] During operation, when the overlapping conductive plate 21 slides, the overlapping conductive plate 21 slides on the upper slide rails 24 and the lower slide rails 26 at the top and bottom (during the sliding process, the upper sliding screw 25 and the lower sliding screw 27 slide in the upper rectangular slide 241 and the lower rectangular slide 261). In this way, the sliding stability of the overlapping conductive plate 21 is further improved.
[0051] Example 3
[0052] like Figure 1-4 As shown, this embodiment builds on the structure of Example 2, with arcuate protrusions 213 integrally formed on the mutually facing side walls of the rectangular portion 211; the convex surfaces of the arcuate protrusions 213 are arranged to face each other. The arcuate protrusions 213 are used to further fully squeeze and overlap the conductive plate 21 during operation, thereby increasing the stability of the electrical contact.
[0053] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.
Claims
1. A copper busbar splicing device, characterized in that: It comprises a splicing box body, and two sides of the splicing box body are respectively provided with plug-in interfaces; A splicing mechanism for splicing copper bars is installed in the splicing box, and the splicing mechanism includes splicing conductive plates symmetrically arranged on both sides; During the bonding process, the copper busbar is in electrical contact with the bonding conductive plate; The overlapping conductive plate is mounted on the inner side wall of the overlapping box body through a plurality of spring structures; The overlapping conductive plates further include a plurality of upper slide rails slidably connected between the top positions of the overlapping conductive plates and a lower slide rail slidably connected between the bottom positions of the overlapping conductive plates; The top of the overlapping conductive plate is threadedly connected to an upper sliding screw rod which is slidably connected to the upper slide rail, and the bottom of the overlapping conductive plate is threadedly connected to a lower sliding screw rod which is slidably connected to the lower slide rail.
2. The copper busbar splicing device according to claim 1, characterized in that: The overlapping conductive plate includes a rectangular portion, and two ends of the rectangular portion are integrally formed with folded portions, and the folded portions pass through the insertion interface.
3. The copper busbar splicing device according to claim 1, characterized in that: The upper slide rail and the lower slide rail are both provided with rectangular sliding openings; The upper sliding screw and the lower sliding screw are slidably connected in the rectangular sliding opening; The upper slide rail and the lower slide rail are fixedly connected to the side walls on both sides of the overlapping box body.
4. The copper busbar splicing device according to claim 1, characterized in that: The upper sliding screw and the lower sliding screw are respectively integrally formed with convex ridges that support sliding on the upper sliding rail and the lower sliding rail.
5. The copper busbar splicing device according to claim 1, characterized in that: The spring structure includes a spring; A first spring column which is sleeved on one end of the spring is fixedly connected to the overlapping conductive plate, and a second spring column which is sleeved on the other end of the spring is fixedly connected to the inner side wall of the overlapping box body.
6. The copper busbar splicing device according to claim 1, characterized in that: The top and bottom of the overlapping conductive plate are respectively slidably connected to a pair of upper sliding rails and a pair of lower sliding rails that are spaced apart.
7. The copper busbar splicing device according to claim 1, characterized in that: The material of the joint box body is insulating material.
8. The copper busbar splicing device according to claim 7, characterized in that: The material of the junction box body is insulating resin.
9. The copper busbar splicing device according to claim 2, characterized in that: The side walls of the rectangular portion facing each other are respectively integrally formed with arc-shaped convex portions; The convex surfaces of the arc-shaped convex portions are arranged to face each other.