Capsule vulcanizing machine
By using quick-release connectors to connect the upper and lower metal hoses with the core mold in a compression-type bladder vulcanizer, the problems of cumbersome operation and safety hazards during mold replacement are solved, and the core mold can be quickly and safely replaced and connected.
Patent Information
- Application Number
- CN202422088077.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-08-27
AI Technical Summary
When replacing the mold of the existing compression bladder vulcanizer, the connection and removal of the core mold steam pipeline are cumbersome, posing a safety hazard and being inconvenient.
The upper metal hose, hard pipe and lower metal hose are connected to the core mold through a quick-release joint. The quick-release joint consists of a cannula, a sleeve, a compression spring and a ball, which can realize the rapid connection and separation of the core mold and the steam equipment, and is equipped with a sealing structure to ensure safety.
It simplifies the process of removing and replacing the core mold, improves the safety and convenience of operation, avoids the risk of high-altitude operation, and ensures the reliability of steam connection.
Smart Images

Figure CN223419873U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to capsule vulcanizing machine technical field, especially a kind of capsule vulcanizing machine. BACKGROUND
[0002] Mould pressing type capsule vulcanizing machine is a kind of vulcanization equipment used in rubber product production, can make rubber under certain temperature, pressure and other conditions, reach predetermined vulcanization effect, to improve the physical properties of rubber products.
[0003] The structure of mould pressing type capsule vulcanizing machine mainly has mould, upper and lower mould plate, pressurizing oil cylinder and the like, wherein the mould is divided into upper mould, core mould and lower mould three parts, in order to guarantee the vulcanization quality of rubber material, three parts need to constitute steam circulation loop respectively.In the three steam loops, the core mould is relatively special in pipe connection device due to being inside the mould.
[0004] Generally, core mould pipeline adopts hard tube-soft tube connection mode, core mould steam hard pipeline needs to pass through upper mould plate to reach the top of equipment, and is connected with heating pipeline at the top using metal soft tube.In the case of removing pipeline when replacing mould specification, operator needs to climb to the top of equipment, remove metal soft tube, and then return to mould to dismount core mould steam pipeline, which is complicated, and there is certain safety hazard in climbing.In addition, core mould needs to do reciprocating motion, hard pipeline can only be suspended to ensure not to interfere with equipment, and furthermore, due to the difference of mould specification, the distance between core mould steam inlet and return connection holes is also inconsistent, so a kind of capsule vulcanizing machine is needed to meet the demand. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of capsule vulcanizing machine to solve the problems raised in the above background.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of capsule vulcanizing machine, including capsule vulcanizing machine and core mould, the core mould is detachably connected on the output end of capsule vulcanizing machine, the steam equipment of capsule vulcanizing machine is connected with core mould by upper metal soft tube, hard tube and lower metal soft tube pipeline, upper metal soft tube can be connected with steam equipment, the hard tube is fixed on capsule vulcanizing machine by support and pipe clamp, the lower metal soft tube is connected on core mould by quick release connector;
[0007] The quick release connector includes spigot and sleeve, spigot is inserted in sleeve, spigot is connected with lower metal soft tube, the sleeve is connected with core mould, annular groove is formed in the sleeve, compression spring is arranged in annular groove, sliding sleeve is connected on compression spring, sliding sleeve is slidingly connected in annular groove, the side wall of sleeve is movably connected with a plurality of ball bearings at annular groove, trapezoidal ring groove is formed in the outer wall of spigot, and a plurality of ball bearings are located in trapezoidal ring groove.
[0008] Preferably, a sealing structure is provided in the insert tube and the sleeve, and the sealing structure includes a first positioning ring, a second positioning ring, a sealing spring and a tapered plug. The first positioning ring and the second positioning ring are both connected to the inner wall of the pipe, one end of the sealing spring is connected to the first positioning ring, and the other end is connected to the tapered plug, and the tapered plug is inserted into the second positioning ring.
[0009] Preferably, the cannula is connected to the lower metal hose via a clamp.
[0010] Preferably, the sleeve is threadedly connected to the top end of the core mold through an external thread.
[0011] Preferably, the outer wall of the end of the insert tube away from the end connected to the lower metal hose is tapered.
[0012] Preferably, the single-sided cross section of the sliding sleeve is vertically T-shaped, with larger apertures at the upper and lower ends and smaller apertures in the middle. The upper and lower ends are respectively slidably fitted on the upper and lower outer walls of the sleeve, and the middle part is slidably fitted on the outer wall of the annular groove.
[0013] Preferably, the sleeve is provided with several sliding holes on the side wall of the annular groove, and each ball is located in a corresponding sliding hole. The aperture of the sliding hole on the outer wall of the annular groove is the same as the diameter of the ball, and the aperture of the sliding hole on the inner wall of the sleeve is smaller than the diameter of the ball.
[0014] The beneficial effects of the utility model are:
[0015] In the utility model, the upper metal hose and the lower metal hose are respectively connected at both ends of the hard pipe, and a quick-release joint is provided, so that the core mold does not need to be removed from a height to remove the pipeline when it is removed and replaced. The operation is simple, safe and reliable. The quick-release joint realizes the rapid connection and separation between the core mold and the lower metal hose, making the replacement of the core mold more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural diagram of a bladder vulcanizing machine proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the local structure of the lower metal hose, quick-release structure and core mold connection of a bladder vulcanizer proposed by the utility model;
[0018] Figure 3 This is a schematic side cross-sectional structural diagram of a quick-release structure of a bladder vulcanizing machine proposed in the utility model;
[0019] Figure 4 This is a schematic side cross-sectional structure diagram of the connection between the cannula and the lower metal hose of a bladder vulcanizer proposed by the present invention;
[0020] Figure 5The utility model is a schematic side cross-sectional structure diagram of the connection between the sleeve and the core mold of the bladder vulcanizer proposed by the present invention.
[0021] In the figure: 1. Capsule vulcanizer; 2. Core mold; 3. Upper metal hose; 4. Hard tube; 5. Lower metal hose; 6. Bracket; 7. Pipe clamp; 8. Quick-release connector; 81. Insert tube; 82. Sleeve; 83. Annular groove; 84. Compression spring; 85. Sliding sleeve; 86. Ball bearing; 87. Trapezoidal annular groove; 88. Sliding hole; 9. Sealing structure; 91. First positioning ring; 92. Second positioning ring; 93. Sealing spring; 94. Tapered plug; 10. Clamp; 11. External thread. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0023] Reference Figure 1-5 A bladder vulcanizer comprises a bladder vulcanizer 1 and a core mold 2, wherein the core mold 2 is detachably connected to the output end of the bladder vulcanizer 1, and the steam equipment of the bladder vulcanizer 1 is connected to the core mold 2 through an upper metal hose 3, a hard pipe 4 and a lower metal hose 5. The upper metal hose 3 can be connected to the steam equipment, and the hard pipe 4 is fixed to the bladder vulcanizer 1 through a bracket 6 and a pipe clamp 7. The lower metal hose 5 is connected to the core mold 2 through a quick-release connector 8;
[0024] The quick-release connector 8 includes a cannula 81 and a sleeve 82. The cannula 81 is inserted into the sleeve 82. The cannula 81 is connected to the lower metal hose 5. The sleeve 82 is connected to the core mold 2. An annular groove 83 is provided on the sleeve 82. A compression spring 84 is provided in the annular groove 83. A sliding sleeve 85 is connected to the compression spring 84. The sliding sleeve 85 is slidably connected in the annular groove 83. A plurality of balls 86 are movably connected in the side wall of the sleeve 82 located at the annular groove 83. A trapezoidal annular groove 87 is provided on the outer wall of the cannula 81. Several balls 86 are all located in the trapezoidal annular groove 87.
[0025] By connecting the upper metal hose 3 and the lower metal hose 5 at both ends of the hard tube 4, and setting the quick-release joint 8, the core mold 2 does not need to be removed from the pipeline when it is removed and replaced, and the operation is simple, safe and reliable. The quick-release joint 8 realizes the rapid connection and separation between the core mold 2 and the lower metal hose 5, making the replacement of the core mold 2 more convenient and quick. After the core mold 2 is separated from the output end of the capsule vulcanizer 1, the sliding sleeve 85 is pressed downward to form a vertical dislocation between the sliding sleeve 85 and the ball 86. The ball 86 loses the restraint of the inner hole of the sliding sleeve 85, and the cannula 81 is pulled out from the sleeve 82. The inclined surface of the annular groove 87 guides the ball 86 to expand outward, so that the insert tube 81 can be smoothly pulled out of the sleeve 82, and the insert tube 81 and the sleeve 82 can be separated, thereby realizing the separation of the pipeline between the lower metal hose 5 and the core mold 2. During installation, the sleeve 85 is pressed again to make the ball 86 lose the tendency to be squeezed. After the insert tube 81 is inserted into the sleeve 82, the sleeve 85 is released. Under the action of the rebound force of the compression spring 84, the sleeve 85 produces an inward squeezing force on the ball 86, so that the ball 86 is pressed against the trapezoidal annular groove 87, realizing the connection between the insert tube 81 and the sleeve 82.
[0026] Specifically, in this embodiment, a sealing structure 9 is provided in the insert tube 81 and the sleeve 82. The sealing structure 9 includes a first positioning ring 91, a second positioning ring 92, a sealing spring 93 and a tapered plug 94. The first positioning ring 91 and the second positioning ring 92 are both connected to the inner wall of the pipe. One end of the sealing spring 93 is connected to the first positioning ring 91, and the other end is connected to the tapered plug 94. The tapered plug 94 is inserted into the second positioning ring 92, so that when the insert tube 81 is separated from the sleeve 82, the tapered plug 94 can achieve a sealing effect on the pipe to prevent steam leakage during the replacement process, and when the insert tube 81 is inserted into the sleeve 82, the two tapered plugs 94 contact each other, so that the two sealing springs 93 are compressed, and a gap for steam to flow is generated between the tapered plug 94 and the second positioning ring 92.
[0027] Specifically, in this embodiment, the insert tube 81 is connected to the lower metal hose 5 via the clamp 10 , thereby achieving a detachable connection between the insert tube 81 and the lower metal hose 5 .
[0028] Specifically, in this embodiment, the sleeve 82 is threadedly connected to the top end of the core mold 2 through the external thread 11, thereby achieving a detachable connection between the sleeve 82 and the core mold 2.
[0029] Specifically, in this embodiment, the outer wall of the end of the inserting tube 81 away from the connection with the lower metal hose 5 is tapered, so that the inserting tube 81 can smoothly generate an outward thrust for pushing the ball 86 when plugged into the sleeve 82.
[0030] Specifically, in this embodiment, the single-sided cross-section of the sliding sleeve 85 is vertically T-shaped, with larger apertures at the upper and lower ends and a smaller aperture in the middle. The upper and lower ends are respectively slidably fitted on the upper and lower outer walls of the sleeve 82, and the middle part is slidably fitted on the outer wall of the annular groove 83. The upper end provides a limit for the sliding sleeve 85 to prevent the sliding sleeve 85 from separating under the elastic force of the compression spring 84 and to ensure accurate contact between the sliding sleeve 85 and the ball 86.
[0031] Specifically, in this embodiment, the sleeve 82 is provided with a plurality of sliding holes 88 on the side wall of the annular groove 83, and each ball 86 is located in a corresponding sliding hole 88. The aperture of one end of the sliding hole 88 located on the outer wall of the annular groove 83 is the same as the diameter of the ball 86, and the aperture of the other end located on the inner wall of the sleeve 82 is smaller than the diameter of the ball 86, thereby preventing the ball 86 from separating from the sleeve 82 and ensuring that the ball 86 can slide smoothly and separate from the trapezoidal annular groove 87 when expanding outward.
[0032] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.
Claims
1. A bladder vulcanizer, comprising a bladder vulcanizer (1) and a core mold (2), characterized in that: The core mold (2) is detachably connected to the output end of the bladder vulcanizer (1); the steam equipment of the bladder vulcanizer (1) and the core mold (2) are connected via an upper metal hose (3), a hard pipe (4), and a lower metal hose (5); the upper metal hose (3) is connectable to the steam equipment; the hard pipe (4) is fixed to the bladder vulcanizer (1) via a bracket (6) and a pipe clamp (7); and the lower metal hose (5) is connected to the core mold (2) via a quick-release joint (8); The quick-release joint (8) comprises a cannula (81) and a sleeve (82), wherein the cannula (81) is inserted into the sleeve (82), the cannula (81) is connected to the lower metal hose (5), and the sleeve (82) is connected to the core mold (2). An annular groove (83) is provided on the sleeve (82), a compression spring (84) is provided in the annular groove (83), a sliding sleeve (85) is connected to the compression spring (84), and the sliding sleeve (85) is slidably connected in the annular groove (83). A plurality of balls (86) are movably connected in the side wall of the sleeve (82) located at the annular groove (83), a trapezoidal annular groove (87) is provided on the outer wall of the cannula (81), and the plurality of balls (86) are all located in the trapezoidal annular groove (87).
2. A bladder vulcanizing machine according to claim 1, characterized in that: The insert tube (81) and the sleeve (82) are both provided with a sealing structure (9), the sealing structure (9) comprising a first positioning ring (91), a second positioning ring (92), a sealing spring (93) and a tapered plug (94), the first positioning ring (91) and the second positioning ring (92) being both connected to the inner wall of the pipe, one end of the sealing spring (93) being connected to the first positioning ring (91), and the other end being connected to the tapered plug (94), and the tapered plug (94) being inserted into the second positioning ring (92).
3. The bladder vulcanizing machine according to claim 1, characterized in that: The insert tube (81) is connected to the lower metal hose (5) via a clamp (10).
4. The bladder vulcanizing machine according to claim 1, characterized in that: The sleeve (82) is threadedly connected to the top end of the core mold (2) via an external thread (11).
5. The bladder vulcanizing machine according to claim 1, characterized in that: The outer wall of the inserting tube (81) at one end away from the end connected to the lower metal hose (5) is tapered.
6. The bladder vulcanizing machine according to claim 1, characterized in that: The single-side cross section of the sliding sleeve (85) is vertically T-shaped, with larger apertures at the upper and lower ends and smaller apertures in the middle. The upper and lower ends are respectively slidably fitted on the upper and lower outer walls of the sleeve (82), and the middle part is slidably fitted on the outer wall of the annular groove (83).
7. The bladder vulcanizing machine according to claim 1, characterized in that: The sleeve (82) is provided with a plurality of sliding holes (88) on the side wall of the annular groove (83), and each ball (86) is located in a corresponding sliding hole (88). The diameter of the sliding hole (88) at one end located on the outer wall of the annular groove (83) is the same as that of the ball (86), and the diameter of the sliding hole (88) at one end located on the inner wall of the sleeve (82) is smaller than the diameter of the ball (86).