Console detection and storage and transportation integrated device

Abstract

The utility model relates to a console detection, storage and transportation integrated device, which comprises an installation platform, and moving wheels are installed below the installation platform; the plurality of detection interfaces are mounted on the mounting platform and used for simulating mounting interfaces of an on-vehicle control console, the detection interfaces comprise side cabinet interfaces, console body interfaces and console surface interfaces, and the sizes and positions of the detection interfaces are consistent with those of the mounting interfaces of the on-vehicle control console; and the control board is mounted on the mounting platform and is fixedly connected with the detection interface. The device is simple in structure and convenient to operate, can simulate the boarding installation of a console, achieves the detection function of an installation interface, can achieve the integrated storage and transportation function, and reduces the packaging and transportation cost.

Description

Technical Field

[0001] The utility model relates to the field of tram production and manufacturing technology, in particular to an integrated device for detecting and storing a control panel. Background Art

[0002] The hydrogen-powered tram control panel is a U-shaped structure with left and right side cabinets. The control panel consists of four parts: the left cabinet, the right cabinet, the platform body, and the circuit breaker panel. The four parts are assembled by bolt fastening.

[0003] The current assembly process prevents the four console components from being assembled directly under the vehicle. They must be assembled after the vehicle enters final assembly. However, since the four console components cannot be assembled directly under the vehicle, while their dimensions can be measured individually, the overall dimensions of the assembled components cannot be measured. This can lead to assembly anomalies, thus impacting production schedules. Utility Model Content

[0004] The main technical problem solved by the utility model is to provide a console detection and storage and transportation integrated device with a simple structure and easy operation, which can simulate the installation of the console on the vehicle and realize the installation interface detection function, and at the same time realize the storage and transportation integrated function.

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0006] A control panel detection and storage and transportation integrated device, comprising:

[0007] An installation platform is provided with moving wheels below the installation platform;

[0008] Multiple detection interfaces are installed on the mounting platform to simulate the mounting interfaces of the vehicle console. The detection interfaces include side cabinet interfaces, platform body interfaces, and table top interfaces. The size and position of the detection interfaces are consistent with the size and position of the mounting interfaces of the vehicle console.

[0009] The operating console is installed on the installation platform and is fixedly connected to the detection interface.

[0010] Furthermore, it also includes at least one detection sample, which is installed on the installation platform and the detection interface is provided on the detection sample.

[0011] Furthermore, the detection sample is welded on the mounting platform or fixed on the mounting platform by bolts.

[0012] Furthermore, the test sample is a hard aluminum alloy plate.

[0013] Furthermore, the thickness of the test sample is 2-5 mm.

[0014] Furthermore, the installation platform consists of a side support frame and a base frame, the side support frame is installed at one end of the base frame, the detection template is installed on the base frame, the side cabinet interface and the table body interface are arranged on the detection template, and the table top interface is arranged on the side support frame.

[0015] Furthermore, the detection template includes two side cabinet detection templates and a table body detection template, which are respectively fixed on the base frame.

[0016] Furthermore, the base frame is composed of three parts, including a first base frame in the middle and second base frames on both sides. The length of the first base frame is greater than the length of the second base frame. The platform detection template is installed on the first base frame, and the two side cabinet detection templates are respectively installed on the second base frames on both sides.

[0017] Furthermore, the side support frame and the base frame are both frame structures, which are formed by splicing and welding metal profiles.

[0018] Furthermore, the tabletop interface is an oblong hole provided on the top of the side support frame.

[0019] In summary, the integrated control panel detection and storage and transportation device provided by the present invention has the following advantages over the prior art:

[0020] (1) The device is designed based on the installation interface between the control panel and the vehicle body, which is equivalent to moving the original installation interface on the vehicle body to a freely movable installation platform. The size and position of the detection interface on the installation platform are consistent with the size and position of the installation interface on the vehicle body. The overall structure is simple and easy to use.

[0021] (2) The device can simulate the effects of the various parts of the control panel being assembled on the vehicle, and then detect whether the installation interfaces of the various parts on the control panel for assembly with the vehicle meet the design standards, so as to verify the correctness of the installation interfaces of the control panel, so that the control panel can be fully inspected and confirmed when it is completed and put into storage, which is conducive to discovering assembly abnormalities in advance and carrying out repairs and replacements in advance, thereby ensuring that the production progress can proceed in an orderly manner.

[0022] (3) This device can not only detect the correctness of the installation interface, but also realize the function of integrated storage and transportation. The device can be used to package and ship the control panel, reduce the transportation and packaging costs of each component, avoid excessive transportation waste, and achieve lean production effects.

[0023] The specific implementation of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings are used to provide further understanding of the present application and serve as a part of the present application. The schematic embodiments of the present application and the descriptions thereof are used to explain the present application, but do not constitute an improper limitation on the present application. Obviously, the drawings described below are only some embodiments, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the drawings.

[0025] In the drawings:

[0026] Figure 1 is a structural schematic diagram of the device of the present application;

[0027] Figure 2 is a top view of the device structure of the present application.

[0028] In the drawings:

[0029] Control platform 1, left cabinet 11, right cabinet 12, platform body 13, table top 14, mounting platform 2, side support frame 21, bottom frame 22, first bottom frame 221, second bottom frame 222, moving wheel 3, detection interface 4, cabinet interface 41, platform body interface 42, table top interface 43, detection sample 5, cabinet detection sample 51, platform body detection sample 52, weight-reducing hole 6.

[0030] It should be noted that the drawings and the written description are not intended to limit the scope of the concept of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments will be described clearly and completely in conjunction with the drawings in the embodiments of the present application. The following embodiments are used to illustrate the present application, but not to limit the scope of the present application.

[0032] In the description of the present application, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0033] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; and direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0034] like Figure 1 and Figure 2 As shown, the present invention provides an integrated control console inspection and storage and transportation device. After the control console 1 is manufactured and ready for assembly on a vehicle, the control console 1 is first installed on the integrated device to simulate the on-vehicle assembly effect while also enabling storage, packaging, and transportation. The control console 1 primarily comprises a left cabinet 11, a right cabinet 12, a platform body 13, and a table top 14. The left cabinet 11, right cabinet 12, platform body 13, and table top 14 are each fixedly connected to the vehicle's control console mounting interface via their respective mounting interfaces (not shown).

[0035] like Figure 1 and Figure 2 As shown, the integrated device for detecting and storing and transporting the control panel includes a mounting platform 2, a movable wheel 3 is installed below the mounting platform 2, and a plurality of detection interfaces 4 are installed on the mounting platform 2. The plurality of detection interfaces 4 simulate the mounting interfaces of the control panel on the vehicle (not shown in the figure), and the detection interfaces 4 include a side cabinet interface 41, a platform body interface 42, and a table interface 43. The size and position of all detection interfaces 4 are exactly the same as the size and position of the mounting interfaces of the control panel on the vehicle. The completed control panel 1 to be assembled on the vehicle is mounted on the mounting platform 2, and the mounting interface on the control panel 1 for mounting with the vehicle body is fixedly connected to the detection interface 4 on the mounting platform 2, and then the various parts of the control panel 1 are assembled on the integrated device.

[0036] In this embodiment, the size and position of the detection interface 4 are completely consistent with the size and position of the installation interface for installing the control panel 1 on the vehicle. After the control panel 1 is installed on the installation platform 2, its assembly effect is completely consistent with the assembly effect on the vehicle. In this way, the installation platform 2 is used to simulate the effect of the various parts of the control panel 1 after being assembled on the vehicle under the vehicle, and then it can be detected whether the installation interfaces of the various parts of the control panel 1 used for assembly with the vehicle meet the design standards. The control panel 1 can be fully inspected and confirmed when it is completed and put into storage, which is conducive to discovering assembly abnormalities in advance and performing repairs and replacements in advance, thereby ensuring that the production schedule can proceed in an orderly manner. At the same time, the device can also be used to store the control panel 1 and realize the transportation of the control panel 1. The supplier can be required to use this device to package and ship the control panel 1, and use the central space to store other small components for shipment together, avoiding excessive handling waste, reducing packaging costs, and realizing lean production.

[0037] In this embodiment, the integrated device further preferably includes at least one detection template 5, on which the detection interface 4 is disposed, and which is then mounted on the mounting platform 2. The detection template 5 can be directly welded to the mounting platform 2 or mounted thereon using fasteners such as bolts. This allows different detection templates 5 to be selected for different specifications of the control console 1, facilitating a standardized structure and specifications of the mounting platform 2, reducing production complexity, and improving production efficiency.

[0038] In this embodiment, in order to address the installation interface on the console 1, three inspection templates 5 are installed on the mounting platform 2, namely, two side cabinet inspection templates 51 and one table body inspection template 52. The side cabinet interface 41 is provided on the side cabinet inspection template 51, and the table body interface 42 is provided on the table body inspection template 52. By providing multiple inspection templates 5, not only is the installation of the inspection templates 5 convenient, but it is also convenient to replace different inspection templates 5 according to the specifications of the console 1 of different specifications. In this embodiment, the table interface 43 is directly provided on the mounting platform 2. Of course, a table inspection template can also be provided, and then the table interface 43 is provided on the table inspection template, which is then installed on the mounting platform 2.

[0039] In this embodiment, it is further preferred that, based on the structure of the operating console 1 and the structure on the vehicle for installing the operating console 1, the mounting platform 2 is composed of a side support frame 21 and a base frame 22, the side support frame 21 is installed at one end of the base frame 22, the side cabinet detection template 51 and the table body detection template 52 are installed on the base frame 22, and a table interface 43 is directly provided on the side support frame 21.

[0040] In this embodiment, the side cabinet interface 41 is a plurality of oblong holes opened on the side cabinet detection template 51, the table body interface 42 is a mounting base welded on the table body detection template 52, and a mounting hole is opened on the mounting base. The table top interface 53 set on the top of the side support frame 21 is an oblong hole, which is convenient for adjusting the installation position between the table top 14 and the table top interface 53.

[0041] Furthermore, the base frame 22 is composed of three parts, including a first base frame 221 in the middle and second base frames 222 on both sides. The length of the first base frame 221 is greater than that of the second base frame 222. The second base frames 222 on both sides are used to fix the left cabinet 11 and the right cabinet 12 of the console 1 respectively. The console body detection template 52 is installed on the first base frame 221, and the two side cabinet detection templates 51 are installed on the second base frames 222 on both sides respectively. Among them, the console body detection template 52 can be a complete metal plate or a metal plate. Figure 2 As shown, it is divided into multiple pieces and is spliced ​​together by multiple metal plates. This is not only conducive to the production of the platform detection sample 52, but also convenient for installation.

[0042] In this embodiment, it is further preferred that both the side support frames 21 and the base frame 22 utilize a frame structure, constructed by welding together metal profiles such as aluminum alloy or stainless steel. Specifically, the first base frame 221 is shaped like a "目" (a Chinese character for "目"), while the second base frame 222 is shaped like a "日" (a Chinese character for "日"). The second base frame 222 is welded to the side of the first base frame 221. The side support frames 21 are welded together by welding together three horizontal frames and two vertical frames. The bottom of the side support frames 21 is welded to the base frame 22. This structure of the mounting platform 2 reduces costs, reduces weight, and facilitates transportation while ensuring support strength.

[0043] In this embodiment, it is further preferred that the test sample 5 be made of a hard aluminum alloy plate, preferably 2-5 mm thick, more preferably 2 mm thick. The test sample 5 is welded to the mounting platform 2 or fixed to the mounting platform 2 by bolts. This helps to prevent the test sample 5 from deforming, reduces the weight of the test sample 5, and ensures the flatness of the test sample 5 when laid flat on the base frame 22. The entire test sample 5 is lightweight and rust-resistant. Its light weight also makes it easy to carry, which helps reduce labor intensity during operation.

[0044] In this embodiment, it is further preferred that a plurality of weight-reducing holes 6 are provided on the test sample 5 to reduce the total weight and facilitate transportation.

[0045] The adoption of this technical solution has the following beneficial effects:

[0046] 1. The device is designed based on the installation interface on the control panel and the vehicle body. It is equivalent to moving the original installation interface on the vehicle body to a freely movable installation platform. The size and position of the detection interface on the installation platform are consistent with the size and position of the installation interface on the vehicle body. The overall structure is simple and easy to use.

[0047] 2. The device can simulate the effects of the various parts of the console being assembled on the vehicle, and then detect whether the installation interfaces of the various parts on the console used for assembly with the vehicle meet the design standards, so as to verify the correctness of the console installation interfaces and enable a comprehensive inspection and confirmation of the console when it is completed and put into storage, which is conducive to discovering assembly abnormalities in advance and carrying out repairs and replacements in advance, thereby ensuring that the production progress can proceed in an orderly manner.

[0048] 3. While detecting the correctness of the installation interface, the device can also realize the integrated storage and transportation function. The device can be used to package and ship the console, reducing the transportation and packaging costs of various components, avoiding excessive transportation waste, and achieving lean production effects.

[0049] 4. The device can also utilize the central space of the console 1 to store other small components for shipment, further reducing the transportation and packaging costs of each component.

[0050] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any technician familiar with this patent can make some changes or modifications to equivalent embodiments with equivalent changes using the technical content suggested above without departing from the scope of the technical solution of the present invention. The implementation schemes in the above embodiments can be further combined or replaced. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the solution of the present invention.

Claims

1. A control panel detection and storage and transportation integrated device, characterized in that: include: An installation platform is provided with moving wheels below the installation platform; Multiple detection interfaces are installed on the mounting platform to simulate the mounting interfaces of the vehicle console. The detection interfaces include side cabinet interfaces, platform body interfaces, and table top interfaces. The size and position of the detection interfaces are consistent with the size and position of the mounting interfaces of the vehicle console. The operating console is installed on the installation platform and is fixedly connected to the detection interface.

2. The integrated control console detection and storage and transportation device according to claim 1, characterized in that: It also includes at least one detection sample, which is installed on the installation platform and on which the detection interface is provided.

3. The integrated control console detection and storage and transportation device according to claim 2, characterized in that: The detection sample is welded to the mounting platform or fixed to the mounting platform by bolts.

4. The integrated control console detection and storage and transportation device according to claim 2, characterized in that: The test sample is a hard aluminum alloy plate.

5. The integrated control console detection and storage and transportation device according to claim 4, characterized in that: The thickness of the test sample is 2-5 mm.

6. The integrated control console detection and storage and transportation device according to any one of claims 2 to 5, characterized in that: The mounting platform consists of a side support frame and a base frame, the side support frame is installed at one end of the base frame, the detection template is installed on the base frame, the side cabinet interface and the table body interface are arranged on the detection template, and the table top interface is arranged on the side support frame.

7. The integrated control console detection and storage and transportation device according to claim 6, characterized in that: The detection templates include two side cabinet detection templates and a table body detection template, which are respectively fixed on the base frame.

8. The integrated control console detection and storage and transportation device according to claim 7, characterized in that: The base frame is composed of three parts, including a first base frame in the middle and second base frames on both sides. The length of the first base frame is greater than that of the second base frame. The platform detection sample is installed on the first base frame, and the two side cabinet detection samples are respectively installed on the second base frames on both sides.

9. The integrated control console detection and storage and transportation device according to claim 6, characterized in that: The side support frame and the bottom frame are both frame structures, which are formed by splicing and welding metal profiles.

10. The integrated control console detection and storage and transportation device according to claim 6, characterized in that: The tabletop interface is an oblong hole arranged on the top of the side support frame.

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