Integrated shading plate type low beam light type baffle

The integrated visor-type low-beam baffle design solves the problems of multiple parts and complex assembly in existing headlight modules, thereby reducing parts, shortening production cycles and improving light utilization.

CN223425119UActive Publication Date: 2025-10-10SUZHOU SHENBO ELECTRONIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422747109.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-10
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

In existing headlight modules, the low-beam baffle and the sunshade are two independent parts, resulting in a large number of parts, complex structure, complex assembly and long production cycle, which affects the utilization rate and life of the light.

Method used

A low-beam baffle with an integrated sunshade is designed. By providing a bent sheet and a bent structure on the bracket and combining it with the light-guiding teeth of the ADB inner lens, effective light guidance and stray light prevention are achieved, the number of parts is reduced, and assembly is simplified.

Benefits of technology

The number of parts is reduced, the assembly process is simplified, the production cycle is shortened, and the lighting utilization rate and product life are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223425119U_ABST
    Figure CN223425119U_ABST
Patent Text Reader

Abstract

The utility model provides an integrated shading plate type low-beam light type baffle which comprises a support and a bent sheet arranged above the support, the low-beam light type baffle is arranged on an ADB inner lens in the light emitting direction of an LED light source, the LED light source is arranged on the side, away from the ADB inner lens, of the low-beam light type baffle, and the LED light source is arranged on the side, away from the ADB inner lens, of the low-beam light type baffle. Light generated when the LED light source works can sequentially pass through the passing light type baffle and the ADB inner lens and be conducted outwards from the ADB inner lens, a bending structure is arranged below the passing light type baffle, the bending structure and the support are integrally formed, open holes are formed in the bending structure at intervals, the portions outside the open holes are shading portions, and the portions outside the shading portions are provided with light guide plates. The light incident surface of the ADB inner lens is provided with light guide teeth, the open holes correspond to the light guide teeth in a one-to-one mode, the light guide teeth receive light rays from the LED light source through the open holes, invalid light, not entering the light guide teeth, of the LED light source can be blocked by the shading part, and the phenomenon that the invalid light enters other light guide teeth to generate stray light is prevented.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of vehicle lamp modules, and more specifically to a low-beam baffle with an integrated shading plate. Background Art

[0002] With the development of automotive lighting technology, ADB headlights are becoming more and more common. However, due to the limitations of headlight shape and headlight space, modules with dual functions of low beam and ADB are being used in more and more models. To ensure the uniformity of the ADB light pattern and compliance with regulations, a light shield is designed at the light entrance area of ​​the ADB inner lens to prevent light from crossing between particles and reduce stray light in the ADB light pattern.

[0003] Currently, dual-function modules on the market are designed with two parts: a low-beam baffle and a sunshade to achieve the low-beam and sunshade effects respectively. For example, patent CN 220911204 U has a large number of parts and a complex internal lens structure. Separate installation and positioning structures for the low-beam baffle and sunshade are required. In addition, existing solutions are more complicated to assemble and have a long production cycle.

[0004] Therefore, a low-beam baffle with an integrated sunshade is needed. Utility Model Content

[0005] In view of this, in order to solve the above problems, the utility model proposes a low-beam baffle with an integrated sunshade, which reduces the number of parts of the product, simplifies the assembly process of the ADB lens, shortens the production cycle of the entire module, saves working hours, improves light utilization, has better heat dissipation, and increases lifespan.

[0006] A low-beam baffle with an integrated shading plate, the low-beam baffle 2 includes a bracket 21 and a bent sheet 22 arranged above the bracket 21, the low-beam baffle 2 is arranged on the ADB inner lens 3 along the light emitting direction of the LED light source 1, the LED light source 1 is arranged on the side of the low-beam baffle 2 away from the ADB inner lens 3, and the light generated by the LED light source 1 when working can pass through the low-beam baffle 2 and the ADB inner lens 3 in sequence and be transmitted outward from the ADB inner lens 3, characterized in that: a bending structure 23 is provided below the low-beam baffle 2, the bending structure 23 and the bracket 21 are integrally formed, and openings 231 are provided at intervals on the bending structure 23, and the part outside the opening 231 is a shading portion 232 The light incident surface of the ADB inner lens 3 is provided with light guide teeth 33, and the openings 231 correspond one-to-one to the light guide teeth 33. The light guide teeth 33 receive light from the LED light source 1 through the openings 231. Ineffective light from the LED light source 1 that does not enter the light guide teeth 33 will be blocked by the light shielding portion 232 to prevent it from entering other light guide teeth 33 and generating stray light.

[0007] Furthermore, gaps 24 are provided on both sides of the bending structure 23 corresponding to the light guide teeth 33 at the two ends, and the length of the bending structure 23 does not exceed the inner side of the light guide teeth 33 at the end. The light emitted by the LED light sources 1 at the two ends passes through the shading portion 232 adjacent to the inner side of the light guide teeth 33 at the end to block light, while ensuring the strength of the bending structure 23.

[0008] Furthermore, the distance between the light guide teeth 33 and the edge of the adjacent opening 231 is 0.1-0.3 mm.

[0009] Furthermore, the bent sheet 22 has the same shape as the low beam cut-off line and is used to realize the characteristics of the low beam cut-off line. The sheet is 0.1 mm thick and a support is provided below the bent sheet 22 .

[0010] Furthermore, a first connecting plate 31 is extended to both sides of the two ends of the ADB inner lens 3, and a second connecting plate 211 is extended downward from both ends of the bracket 21 close to the light incident surface. The second connecting plate 211 is connected to the first connecting plate 31, so that the ADB inner lens 3 is fixed to the low beam baffle 2.

[0011] Furthermore, a limiting member 32 is provided on the first connecting plate 31 , and a limiting hole 212 is provided on the second connecting plate 211 . The limiting member 32 is sleeved with the limiting hole 212 , thereby connecting the first connecting plate 31 to the second connecting plate 211 .

[0012] In some embodiments, the first connecting plate 31 and the second connecting plate 211 are connected by hot riveting, snap fastening or screws.

[0013] Furthermore, a plurality of first reinforcing ribs are provided on the second connecting plate 211 for reinforcing the connection strength between the first connecting plate 31 and the second connecting plate 211 .

[0014] Furthermore, the first reinforcing ribs are U-shaped or V-shaped concave reinforcing ribs die-cast toward the second connecting plate 211 , and the first reinforcing ribs are evenly spaced.

[0015] Furthermore, the low beam baffle 2 is provided with a folded edge 25 extending and protruding toward a side close to the light incident surface, so as to ensure the overall strength of the low beam baffle 2 .

[0016] Furthermore, a plurality of second reinforcing ribs are provided on both side wings of the low beam baffle 2 to enhance the strength of the low beam baffle 2 .

[0017] Beneficial effects of the present invention: The present invention proposes a low-beam baffle with an integrated shading plate, the low-beam baffle 2 includes a bracket 21 and a bent sheet 22 arranged above the bracket 21, the low-beam baffle 2 is arranged on the ADB inner lens 3 along the light emitting direction of the LED light source 1, the LED light source 1 is arranged on the side of the low-beam baffle 2 away from the ADB inner lens 3, the light generated by the LED light source 1 when working can pass through the low-beam baffle 2 and the ADB inner lens 3 in sequence and be transmitted outward from the ADB inner lens 3, a bending structure 23 is provided below the low-beam baffle 2, the bending structure 23 and the bracket 21 are integrally formed, openings 231 are provided at intervals on the bending structure 23, and the part outside the opening 231 is a shading portion 232 The light incident surface of the ADB inner lens 3 is provided with light guide teeth 33, and the openings 231 correspond one-to-one to the light guide teeth 33. The light guide teeth 33 receive light from the LED light source 1 through the openings 231. Ineffective light from the LED light source 1 that does not enter the light guide teeth 33 will be blocked by the light shielding portion 232 to prevent it from entering other light guide teeth 33 and generating stray light. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a diagram of the installation structure of the low-beam baffle with an integrated visor according to the present invention.

[0019] Figure 2 This is a front view of the low-beam baffle with integrated visor type of the present invention.

[0020] Figure 3 It is a side view of the light emission and blocking of the low-beam baffle with integrated visor type of the utility model.

[0021] Figure 4 This is a top view of the combination of the low-beam baffle with an integrated sunshade and the ADB inner lens of the present invention.

[0022] Figure 5 This is a top cross-sectional view of the combination of the low-beam baffle with an integrated sunshade and the ADB inner lens of the present invention.

[0023] Figure 6 This is a front view of the combination of the low-beam baffle with an integrated sunshade and the ADB inner lens of the present invention.

[0024] Description of main component symbols

[0025] LED light source 1, low beam baffle 2, bracket 21, second connecting plate 211, limiting hole 212, bending sheet 22, bending structure 23, opening 231, shading part 232, gap 24, folding edge 25, ADB inner lens 3, first connecting plate 31, limiting part 32, light guide tooth 33.

[0026] The following specific embodiments will further illustrate the utility model with reference to the above drawings. DETAILED DESCRIPTION

[0027] As Figure 1 shown, it is the installation structure diagram of the low-beam light type baffle of the integrated light-shielding plate type of the utility model; as Figure 2 shown, it is the front view of the low-beam light type baffle of the integrated light-shielding plate type of the utility model; as Figure 3 shown, it is the side view of light emission and being blocked of the low-beam light type baffle of the integrated light-shielding plate type of the utility model; as Figure 4 shown, it is the combined overhead view of the low-beam light type baffle of the integrated light-shielding plate type and the ADB inner lens of the utility model; as Figure 5 shown, it is the combined overhead sectional view of the low-beam light type baffle of the integrated light-shielding plate type and the ADB inner lens of the utility model; as Figure 6 shown, it is the combined front view of the low-beam light type baffle of the integrated light-shielding plate type and the ADB inner lens of the utility model. Example 1

[0028] A low-beam light type baffle of integrated light-shielding plate type, the low-beam light type baffle 2 includes a support 21 and a bending type sheet 22 arranged above the support 21, the low-beam light type baffle 2 is arranged on the ADB inner lens 3 along the light emitting direction of the LED light source 1, the LED light source 1 is arranged on the side of the low-beam light type baffle 2 away from the ADB inner lens 3, the light generated by the LED light source 1 can pass through the low-beam light type baffle 2 and the ADB inner lens 3 in turn and be conducted outward from the ADB inner lens 3, characterized in that: a bending structure 23 is arranged below the low-beam light type baffle 2, the bending structure 23 is integrally formed with the support 21, a plurality of openings 231 are arranged on the bending structure 23 at intervals, the part outside the opening 231 is a light shielding part 232, the light entrance surface of the ADB inner lens 3 is provided with light guide teeth 33, the opening 231 corresponds to the light guide tooth 33 one by one, the light guide tooth 33 receives the light from the LED light source 1 through the opening 231, the invalid light of the LED light source 1 not entering the light guide tooth 33 is blocked by the light shielding part 232 to prevent the generation of stray light by entering other light guide teeth 33.

[0029] As shown in Table 1, it is the equal illuminance curve diagram of not increasing the baffle and increasing the baffle, it can be seen that the middle bright light is obviously reduced after increasing the baffle.

[0030] Table 1

[0031]

[0032] Gaps 24 are provided on both sides of the bending structure 23 corresponding to the light guide teeth 33 at the two ends. The length of the bending structure 23 does not exceed the inner side of the light guide teeth 33 at the end. The light emitted by the LED light sources 1 at the two ends passes through the shading portion 232 adjacent to the inner side of the light guide teeth 33 at the end to block the light, while ensuring the strength of the bending structure 23.

[0033] The distance between the light guide teeth 33 and the edge of the adjacent opening 231 is 0.1-0.3 mm.

[0034] The bent sheet 22 has the same shape as the low beam cut-off line and is used to realize the characteristics of the low beam cut-off line. The sheet is 0.1 mm thick and a support is provided below the bent sheet 22 .

[0035] A first connecting plate 31 is provided at both ends of the ADB inner lens 3, and a second connecting plate 211 is provided downwardly extending from both ends of the bracket 21 close to the light incident surface. The second connecting plate 211 is connected to the first connecting plate 31, so that the ADB inner lens 3 is fixed to the low-beam baffle 2.

[0036] The first connecting plate 31 is provided with a limiting member 32 , and the second connecting plate 211 is provided with a limiting hole 212 . The limiting member 32 is sleeved with the limiting hole 212 , thereby connecting the first connecting plate 31 to the second connecting plate 211 .

[0037] The first connecting plate 31 and the second connecting plate 211 are connected by hot riveting, snap fastening or screws.

[0038] The second connecting plate 211 is provided with a plurality of first reinforcing ribs for reinforcing the connection strength between the first connecting plate 31 and the second connecting plate 211 .

[0039] The first reinforcing ribs are U-shaped or V-shaped concave reinforcing ribs die-cast toward the second connecting plate 211 , and the first reinforcing ribs are evenly spaced.

[0040] The low beam baffle 2 extends toward the side close to the light incident surface and is provided with a folded edge 25 to ensure the overall strength of the low beam baffle 2. The two side wings of the low beam baffle 2 are provided with multiple second reinforcing ribs to strengthen the strength of the low beam baffle 2.

[0041] Beneficial effects of the present invention: The present invention proposes a low-beam baffle with an integrated shading plate, the low-beam baffle 2 includes a bracket 21 and a bent sheet 22 arranged above the bracket 21, the low-beam baffle 2 is arranged on the ADB inner lens 3 along the light emitting direction of the LED light source 1, the LED light source 1 is arranged on the side of the low-beam baffle 2 away from the ADB inner lens 3, the light generated by the LED light source 1 when working can pass through the low-beam baffle 2 and the ADB inner lens 3 in sequence and be transmitted outward from the ADB inner lens 3, a bending structure 23 is provided below the low-beam baffle 2, the bending structure 23 and the bracket 21 are integrally formed, openings 231 are provided at intervals on the bending structure 23, and the part outside the opening 231 is a shading portion 232 The light incident surface of the ADB inner lens 3 is provided with light guide teeth 33, and the openings 231 correspond one-to-one to the light guide teeth 33. The light guide teeth 33 receive light from the LED light source 1 through the openings 231. Ineffective light from the LED light source 1 that does not enter the light guide teeth 33 will be blocked by the light shielding portion 232 to prevent it from entering other light guide teeth 33 and generating stray light.

[0042] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A low-beam baffle with an integrated visor, the low-beam baffle (2) comprising a bracket (21) and a bent sheet (22) arranged above the bracket (21), the low-beam baffle (2) being arranged on an ADB inner lens (3) along the light emitting direction of an LED light source (1), the LED light source (1) being arranged on a side of the low-beam baffle (2) away from the ADB inner lens (3), the light generated by the LED light source (1) when in operation being able to sequentially pass through the low-beam baffle (2) and the ADB inner lens (3) and be conducted outward from the ADB inner lens (3), characterized in that: A bending structure (23) is provided below the low-beam baffle (2), the bending structure (23) and the bracket (21) are integrally formed, openings (231) are provided at intervals on the bending structure (23), and the portion outside the openings (231) is a light shielding portion (232). The light incident surface of the ADB inner lens (3) is provided with light guide teeth (33), the openings (231) and the light guide teeth (33) correspond one to one, and the light guide teeth (33) receive light from the LED light source (1) through the openings (231). Ineffective light from the LED light source (1) that does not enter the light guide teeth (33) will be blocked by the light shielding portion (232), thereby preventing the light from entering other light guide teeth (33) and generating stray light.

2. The low-beam baffle with integrated sunshade according to claim 1, characterized in that: Gaps (24) are provided on both sides of the bending structure (23) corresponding to the light guide teeth (33) at the two ends. The length of the bending structure (23) does not exceed the inner side of the light guide teeth (33) at the ends. Light emitted by the LED light sources (1) at the two ends passes through the light shielding portions (232) adjacent to the inner side of the light guide teeth (33) at the ends, thereby blocking light and ensuring the strength of the bending structure (23).

3. The low-beam baffle with integrated sunshade according to claim 1, characterized in that: The distance between the light guide tooth (33) and the edge of the adjacent opening (231) is 0.1-0.3 mm.

4. The low-beam baffle with integrated sunshade according to claim 1, characterized in that: A support member is provided below the bent sheet (22).

5. The low-beam baffle with integrated sunshade according to claim 1, characterized in that: Two ends of the ADB inner lens (3) are provided with first connecting plates (31) extending toward both sides, and two ends of the bracket (21) are provided with second connecting plates (211) extending downwards near the light incident surface. The second connecting plates (211) are connected to the first connecting plates (31) so that the ADB inner lens (3) is fixed to the low-beam baffle (2).

6. The low-beam baffle with integrated sunshade according to claim 5, characterized in that: A limiting member (32) is provided on the first connecting plate (31), and a limiting hole (212) is provided on the second connecting plate (211). The limiting member (32) is sleeved with the limiting hole (212) so that the first connecting plate (31) and the second connecting plate (211) are connected.

7. The low-beam baffle with integrated sunshade according to claim 5, characterized in that: The second connecting plate (211) is provided with a plurality of first reinforcing ribs for reinforcing the connection strength between the first connecting plate (31) and the second connecting plate (211).

8. The low-beam baffle with integrated sunshade according to claim 1, characterized in that: The low-beam baffle (2) extends and protrudes toward a side close to the light incident surface and is provided with a folded edge (25).

9. The low-beam baffle with integrated sunshade according to claim 1, characterized in that: A plurality of second reinforcing ribs are provided on both side wings of the low-beam baffle (2).